High Reliability Rectangular
Plastic Connector
October 2010
The REP connector is a multi pole sealed rectangular plastic connector which provides a quick, reliable and easy
connection in all electronic applications: Railway, Industrial, Test & Measurement, Automotive and Defense markets.
The REP connector series uses the proven Hypertac® Hyperboloid contact technology which guarantees excellent
reliability, even under high levels of shock and vibration. The REP connector is available in 2, 6 and 12 ways and uses
one contact for 24-12AWG wire gauge. The REP can also be delivered as a pre-cabled solution according to custo-
mers’ specifications.
Other benefits of the REP series:
Compliance with standards >> UL94V0, EN 61-373, EN 50-124, NFF 61-030, NFF 16-101,
NFF 16-102 (fire & smoke), materials in polycarbonate and
back shell in silicone
Cost saving >> Only one contact for cables from size 0.50mm² to
2.5mm² (24-12AWG) according to EN 50306-2
Ease of use >> Polarised guides & 4 different configurations (cable to cable,
clips, front and back panel mount)
Safety >> Plug finger proof IP2- and high withstanding voltage up to 2725V
Long life cycle >> 500 mating/unmating cycles: just push to mate, press & relase
to unmate
Sealing >> IP66 protection according to IEC/DIN EN 60529
Reliability >> Hyperboloid contact, high current rating supporting up to 13A,
high level of vibrations resistance (40G, 5 hours)
REP Series
ELECTRICAL MECHANICAL & MATERIAL
Contacts Ø 1.5mm (size 16) Contact retention force > 70 N
Withstanding voltage 2725V (EN-50124-1) Mating cycles > 500 cycles
Insulation resistance ≥ 5 x 103MΩCoding 3 configurations
Contact resistance ≤ 2.50 mΩPolarisation 180°
Voltage rating 230V (EN-50124-1) pollution degree 3
> 400V with plastic dummy contact Weight (equipped with contacts)
2 ways: 17.3g
6 ways: 35.5g
12 ways: 62.8g
Current rating 13A (compliant 18A acc. to NFF 61-030) Insulator Thermoplastic
Contact plating gold plating Seal & grommet Silicone
ENVIRONMENTAL
Temperature range -40° +100°C Salt spray > 96 hours
Fire & smoke standards NFF 16-101 & NFF 16-102 Environmental level IP66 , IP67
Vibration resistance EN 61-373 cat. 2 (on boggie)
Technical Characteristics
REP Series
Ordering Information
Series Name
-- ----
Number of Contacts
102 2 pin contacts
106 6 pin contacts
112 12 pin contacts
Termination Style
00
Without contact
20
Crimp contact 24-12AWG
03
Plug without contact
Polarity
REP ---
202 2 socket contacts
206 6 socket contacts
212 12 socket contacts
04
Receptacle without contact
23
Male receptacle with contacts
12
Female plug with contacts
00
Without accessory
01
With filler plug
02
With plastic dummy contact
Accessories
Main Applications
REP series is covering
Railway Truck
Marine
Test & Measurement
Public Work Equipment
Civil Avionics
Automotive
Industry
REP Series
Drawings & Dimensions
Male Receptacle
Female Plug
REP 1-- A B
REP 102 10.5 14
REP 106 21.5 25
REP 112 38 41.5
REP 2-- A B
REP 202 10.65 26.1
REP 206 21.65 37.1
REP 212 38.15 53.6
Dimensions are in mm
2 ways
6 ways
12 ways
REP 102
REP 106
REP 112 REP 212
REP 206
REP 202
Coding devices
Interfacial seal
Grommet rear face
REP Series
Contacts
Panel Mounting
Contacts Crimping Tool Extraction
Tool
P/N Type PIN dia.
(size) Crimping tool Tool Turret Position & Wire section P/N
0151071-20-OG Pin
1.5mm (16)
Astro-tool
TGV 101
or
Daniels
FT8
TGV 202
red
or
SH 463
red
4 - 0.50mm² to 0.60mm² (20AWG)
5 - 0.50mm² to 1mm² (18AWG)
6 - 1.34mm² to 1.50mm² (16AWG)
7 - 1.82mm² to 2.61mm² (24-12AWG)
SD-0150000012
0151832-20-N1 Socket
Accessories
P/N Description
REP_001 Filler plug
REP_002 Plastic dummy contact to use > 400V
REP_003-02 Bracket for panel mounting, 2 way connector
REP_003-06 Bracket for panel mounting, 6 way connector
REP_003-12 Bracket for panel mounting, 12 way connector
© Copyright 2010. Hypertac SA - All rights reserved. Hypertac is a registered trademark of Smiths and/or its subsidiaries and affiliates. All other names and marks are property of their respective owners.
More information on our website www.hypertac.com
REP 2-- B C D E F
REP 202 26.1 18 12 18.7 27.2
REP 206 37.1 29 23 29.7 38.2
REP 212 53.6 45.5 39.5 46.2 54.7
Back Panel Mount
Front Panel Mount
Panel Preparation detail
with REP-003-xx accessory
