7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER D 2150017 -7 D FINE CRIMP HEIGHT ADJUST A CRIMP TOOLING KIT TE TERMINAL WIRE STRIP LENGTH n 3.90-4.70 mm [.154-.185 IN] 114-3118 - 160655-1 160655-2 160655-3 160655-4 160655-5 160729-5 160729-8 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 626041-2 C1__DWG_PN_1_4 - - 2119653-1 2119641-1 - - - - - - - 2168400-7 2168400-7 - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - - - - - - - - - - - .110 SERIES FASTON RECEPTACLE n 3.90-4.70 mm [.154-.185 IN] 2.03-3.04 mm [.080-.120 IN] TERMINAL APPLICATION SPECIFICATION 114-3118 - C1__DWG_PN_1_5 160655-6 1-160655-1 626042-1 626042-2 C1__DWG_PN_3_0 TE TERMINAL 881507-1 881507-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 881506-1 881506-2 881506-3 C1__DWG_PN_4_2 INSULATION DIAMETER RANGE 2.03-3.04 mm [.080-.120 IN] - - - - 6 C1__DWG_PN_3_5 881506-5 881506-6 TE TERMINAL C1__DWG_PN_1_0 160684-4 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 160684-7 C1__DWG_PN_1_2 C1__DWG_PN_4_3 881507-6 881507-7 C1__DWG_PN_3_4 160684-2 160684-3 C1__DWG_PN_4_1 881507-5 C1__DWG_PN_3_3 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_4_4 C1__DWG_PN_4_5 6 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 B CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.38+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.2 6.0 7.0 8.0 WIRE SIZE 9 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9 6.0 W1__FA_SETTING_1 7.0 W1__FA_SETTING_2 8.0 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150017 2150017 2150017 2150017 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 LOC A 1 REVISIONS DIST 66 P LTR 2063440-1 TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE TE TERMINAL 626041-1 C1__DWG_PN_1_3 2119653-1 - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - - - - - - - - - TE TERMINAL TERMINAL NAME: TERMINALS APPLIED TE TERMINAL - - - - TERMINAL DATA: TE CRIMP SPECIFICATION .110 SERIES FASTON RECEPTACLE TERMINAL APPLICATION SPECIFICATION - - - - - 5-18022-5 2119792-1 - - NONE 2063961-1 2119950-1 - 8- 2150017 -4 2119641-1 F F 3.30 mm [.130] TERMINAL NAME: SET UP GAUGE 2119599-2 TYPE APPL INSTRUCTIONS 408-10390 C SERVO LATCH PLATE 12 8- 2150017 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150017 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150017 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED 4 2119792-1 2119951-1 SMART APPLICATOR PNEUMATIC 4 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 1.78 mm [.070] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE D 7- 2150017 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150017 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 2150017 -5 WIRE INSUL DESCRIPTION D 2150017 -2 CRIMP 4 20 REVISION 2150017 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 PART NO APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 260 252 250 249 248 247 246 245 244 ITEM NO 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 2 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 2 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - XZ TE C ECR-13-012798 12AUG2013 KH UG D ECR-15-008780 10JUN2015 JH UG 30DEC2011 APVD 30DEC2011 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 73 71 70 67 66 65 64 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM CHK S.XI APVD 14AUG2012 30DEC2011 G.BAILEY DWN ECR-12-014373 DWN Y.YIN DATE B 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119791-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-1 1976055-8 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-1 1901259-3 1-2079383-1 3-240641-9 1752360-1 240833-4 1-240645-0 240642-5 1338686-3 9-240651-6 240641-6 1-238009-2 2119582-1 1-456404-8 1 DESCRIPTION Ocean End Feed Applicator - DRAWING NO 2150017 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 37 6 40 44 245 REF FEED TYPE 62 6 MECHANICAL 38 D 39 247 260 7 246 252 245 35 7 44 50 16.39 [ 0.645 ] REF 243 6 HOLDDOWN SET-UP 2 244 2 2 1 2 56 A 7 2 166 58 177 8 63 PNEUMATIC 82 1 239 59 16 5 242 D 1 73 C C 3 238 1 2 4 2 41 2 250 176 249 70 175 2 A 54 174 137 55 52 163 65 6 172 10 50 2 A 164 20 64 51 57 33 23 18 67 SERVO LATCH PLATE 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 13 9 10 11 17 53 33 25 22 24 248 48 4 133 183 240 135 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2011 CHK 30DEC2011 APVD 30DEC2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150017 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER D FINE CRIMP HEIGHT ADJUST NONE A .110 SERIES FASTON RECEPTACLE n 114-3118 - 160655-2 160655-3 160655-4 160655-5 160729-8 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_1_4 C1__DWG_PN_2_2 C1__DWG_PN_1_5 160655-6 1-160655-1 WIRE SIZE 1.50mm2 1.00mm2 - - - - 0.75mm2 0.50mm2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 626042-2 C1__DWG_PN_3_2 881506-1 881506-2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 881506-3 C1__DWG_PN_3_5 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 n TERMINAL APPLICATION SPECIFICATION 114-3118 - 1.38+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_2 881507-5 881507-6 - - 2119653-2 - 2119653-2 2119641-2 - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - INSULATION DIAMETER RANGE 2.03-3.04 mm [.080-.120 IN] - - - - 7.0 8.0 TE TERMINAL C1__DWG_PN_1_0 160684-4 160684-7 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_4_3 6 C1__DWG_PN_4_4 881507-7 6.0 160684-2 160684-3 C1__DWG_PN_4_1 881507-2 5.2 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_4_5 WIRE SIZE 9 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 9 6.0 W1__FA_SETTING_1 7.0 W1__FA_SETTING_2 8.0 W1__FA_SETTING_3 6 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150017 -4 2150017 -4 2150017 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 251 250 249 246 244 243 242 ITEM NO 1 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - - - - 1 1 1 1 1 66 P LTR 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119791-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-1 1976055-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-1 1901259-3 3-240641-9 1752360-1 240833-4 1-240645-0 240642-5 1338686-3 9-240651-6 240641-6 1-238009-2 2119582-1 1-456404-8 2 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 A REVISIONS DIST DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 .110 SERIES FASTON RECEPTACLE 3.90-4.70 mm [.154-.185 IN] TE TERMINAL 881507-1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 - - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 2.03-3.04 mm [.080-.120 IN] 881506-5 881506-6 W1__DWG_WGAUGE_1 - - TE TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE TE TERMINAL 626042-1 626041-1 626041-2 C1__DWG_PN_1_3 - 2119641-2 TERMINALS APPLIED TE TERMINAL 160729-5 C1__DWG_PN_1_1 5-18022-5 2119792-1 - - TERMINAL DATA: TE CRIMP SPECIFICATION TERMINALS APPLIED TE TERMINAL 160655-1 - LOC 1 - F F TE TERMINAL C1__DWG_PN_1_0 SET UP GAUGE 2119599-2 TYPE 3.90-4.70 mm [.154-.185 IN] B CRIMP TOOLING KIT 8- 2150017 -4 2063961-1 2119950-1 - 8- 2150017 -5 - 2119949-1 PNEUMATIC FEED 4 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150017 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150017 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED PNEUMATIC 2119792-1 2119951-1 SMART APPLICATOR 2- 2150017 -7 WIRE STRIP LENGTH C FINE CRIMP HEIGHT ADJUST 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 TERMINAL APPLICATION SPECIFICATION MECHANICAL D 3.30 mm [.130] TERMINAL NAME: 2 PART NUMBERS REQUIRED PNEUMATIC FEED 2- 2150017 -5 1.78 mm [.070] TERMINAL DATA: CONVERT TO SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 7- 2150017 -7 WIRE INSUL DESCRIPTION D 2- 2150017 -2 CRIMP 4 20 REVISION 2- 2150017 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2011 CHK 30DEC2011 APVD 30DEC2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 73 71 70 67 66 65 64 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150017 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 62 6 141 FEED TYPE 38 REF MECHANICAL 39 D 7 7 16.39 [ 0.645 ] 50 145 153 246 139 2 2 1 140 244 6 2 56 7 2 243 REF D A 59 239 16 242 58 5 HOLDDOWN SET-UP 166 63 177 8 PNEUMATIC 82 1 1 73 C C 3 1 2 2 4 41 2 238 176 250 2 249 175 70 174 A 54 52 137 55 163 172 65 6 10 50 A 20 64 2 164 51 57 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 10 11 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30DEC2011 CHK 30DEC2011 APVD 30DEC2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150017 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2150017-2