MINI-BEAM®Sensors
SMA31E/SM2A31R and SMA31EL/SM2A31RL
page 2
MINI-BEAM Installation and Alignment
Proper operation of the sensors requires that they be mounted
securely and aligned properly. Excessive movement or vibration
can cause intermittent or false operation due to loss of
alignment. For maximum mechanical stability, final-mount these
sensors in 18-mm holes by their threaded barrels or use a
mounting bracket (see page 6).
1) Begin with the emitter mounted securely in place. For
small-parts counting applications, stretch a string
between the emitter and receiver lenses to ensure that the
sensing beam will pass through the center of the sensing
location. For less critical applications, the receiver may be
initially positioned by line-of-sight placement. Mount the
receiver, leaving a means for movement.
2)
Set the receiver to light-operate mode.
Apply power to the
emitter and receiver, and advance the receiver’s 15-turn
GAIN control to maximum (clockwise end of rotation).
The GAIN control is clutched at both ends to avoid
damage, and will “free-wheel” when either end point is
reached.
If the receiver is “seeing” the emitter’s light beam, the
receiver alignment LED should be “on”. Move the receiver
up-down-right-left (include angular rotation) to locate the
center of the movement range within which the LED stays
lit. Reducing the GAIN setting will restrict the range of
motion and allow precise positioning. NOTE: to aid
alignment at short ranges, it may help to further reduce
the strength of the light signal by temporarily masking the
emitter and/or receiver lens with tape or a sheet of paper.
3) Repeat the alignment motions after each GAIN reduction.
When you have found the center of the movement range,
mount the receiver solidly in that position. Remove any
masking material, and increase the receiver GAIN to
maximum. Test the system by placing the object to be
detected into the sensing position. The receiver LED
indicator should go “off”. (If it does, alignment is
complete, and you may now switch the sensor to dark-
operate if the application requires it.) If the LED does
not
go “off”, the cause is probably either “flooding” or “burn-
through”.
Flooding
occurs when a portion of the effective beam
passes
around
the object to be sensed and activates the
receiver. Check that the object completely breaks the
beam, and that the beam is centered on the object. Add
apertures, if necessary, to tailor the effective beam to the
size or profile of the object being sensed.
Burn-through
refers to a portion of the emitter’s light energy passing
through
a thin or translucent object and activating the
receiver. Try sensing at a reduced GAIN setting or
consider an alternative sensing scheme.