Laser Profiling Sensor Introducing the New ZG2 T h e wo r l d ' s F i rs t 2 D M e a s u re m e n t S e n s o r i s n ow s m a r te r a n d b e t te r t h a n ev e r. ZG2 Laser Profiling Sensor Key Features and New Benefits: Easy-to-Use -- "Teach & Go" setup via intuitive user interface Fast -- 5 mS sampling time Accurate -- 0.25 m resolution in Z direction Live -- Built-in LCD monitor for setup and immediate profile display Optional Software -- Capture, configuration, data logging, and live monitoring via PC New Benefits: Faster -- up to 10 times faster using the HS Multi function More Versatile -- Use any of 20 measurement tools on any of the 8 measurement tasks and 16 available banks for up to 128 tasks Capture wider profiles -- 2 controllers can be gang-mounted and measurements taken, enabling measurement of wide targets from the 2 sensor heads. Improved Linearity -- 5 times better at 0.1% of Full Scale Data Storage Unit -- Acquire & collect measurement values and profile information; increase available bank data to 4096 banks Measure nearly any target -- Profile and Measure transparent objects including glass Increased reliability & ease -- Measure nearly any target regardless of complexity of color, shape or material Peak Bottom Sectional area Warping inclination Edge width The ZG2 Series 2D Profiling Laser Sensor allows entire shapes, including both height and width, of nearly any shape, color or material to be profiled and measured simultaneously via a wide laser beam. It completes the measurement in parallel. Industry Applications Automotive * * * * * Three easy steps reduce the setup time for inspections using color LCD screen and simple menu. 1st STEP 2nd STEP 3rd STEP Display a profile. Select a measurement item. Specify the measurement range. * In the FUN mode Simply enclose the range to be measured with the box on the profile. The ZG2 automatically optimizes the sensing conditions. Screen images are simulated. 2 Body gap inspection Width measurement Rivet detection Position inspection Welding/Solder profiles Semiconductor Built-in LCD, No external monitor required. Select the icon for the item to be measured, such as height, step, or sectional area. Edge position What is a 2D Profile Measuring Sensor? Simple "Teach and Go" setup A profile is displayed as soon as the power is turned ON.* Adjust the Sensor Head position while viewing the profile on the screen. Step * External profile of an IC chip * Measure PCB substrate warpage * IC lead position Solar * Positioning raw wafers * Alignment for interconnecting solar cells * Inspecting wafer defects (cracks, chips, etc.) * Quality inspect electric contacts on wafer * Layout process alignment Versatile ZG2 Laser Sensor offers diverse measurement functions Flexible for many advanced profile measurements Conduct 8 measurements simultaneously using any of the 20 measurement tools available for each measurement Height Peak Point of inflection Edge width and edge position Step Average Point of inflection Intersection and angle Sectional area Inclination Point 1 Point 1 Angle Edge width Step Sectional area Point 2 Point 2 Reference plane Intersection Edge position Bottom Sensor Head Selection Accurate and wide range of Sensor Heads Height 200 Height 100 210 mm 48 mm Height 60 100 mm 12 mm Height 50 mm Height 22.3 mm 3 mm 20 0 0.5 mm Width 3 mm Optical system Measurement range Resolution Height direction Width Width 8 mm 22 mm Width 70 mm Regular reflective Diffuse reflective Diffuse reflective Regular reflective Diffuse reflective Regular reflective 22.30.5 mm 10.60.4 mm 503 mm 442 mm 10012 mm 9410 mm 3 mm (typical) Width direction 8 mm (typical) Diffuse reflective 21048 mm 22 mm (typical) 70 mm (typical) Height direction 0.25 m 1 m 2.5 m 6 m Width direction 5 m (3mm/631pixels) 13 m (8 mm/631 pixels) 35 m (22 mm/631 pixels) 111 m (70 mm/631 pixels) ZG2-WDS3VT ZG2-WDS8T ZG2-WDS22 ZG2-WDS70 Model For details, see the Ratings and Specifications Table. When ordering, specify the cable length0.5 m, 2 m. Ordering Information Sensing Heads Sensing Method Measurement Distance Height Width (Typ.) Diffuse reflection 210648 mm 210648 mm Diffuse reflection 100612 mm 100612 mm 22 mm 5063 mm 5063 mm Diffuse reflection Regular reflection Resolution Height Width 70 mm Cable Length Model Number 6 m 111 m 0.5 m 70 mm 6 m 111 m 2m 22 mm 2.5 m 35 m 0.5 m 2.5 m 35 m 2m 8 mm 1 m 13 m 0.5 m 8 mm 1 m 13 m 2m 22.360.5 mm 3 mm 0.25 m 5 m 0.5 m 22.360.5 mm 3 mm 0.25 m 5 m 2m ZG2-WDS70 0.5M ZG2-WDS70 2M ZG2-WDS22 0.5M ZG2-WDS22 2M ZG2-WDS8T 0.5M ZG2-WDS8T 2M ZG2-WDS3VT 0.5M ZG2-WDS3VT 2M Sensor Controllers Power Supply Communication Ports Output Type Smart Monitor Software for PC Model Number 24 VDC One each, USB 2.0 Mini B and RS-232C NPN, 50 mA at 30 VDC Included ZG2-WDC11A No ZG2-WDC11 Included ZG2-WDC41A No ZG2-WDC41 PNP, 50 mA at 30 VDC 3 OMRON ELECTRONICS LLC * THE AMERICAS HEADQUARTERS * Schaumburg, IL USA * 847.843.7900 * 800.556.6766 * www.omron247.com OMRON CANADA, INC. * HEAD OFFICE Toronto, ON, Canada * 416.286.6465 * 866.986.6766 www.omron247.com OMRON ARGENTINA * SALES OFFICE Cono Sur * 54.11.4783.5300 OMRON ELETRONICA DO BRASIL LTDA * HEAD OFFICE Sao Paulo, SP, Brasil * 55.11.2101.6300 * www.omron.com.br OMRON CHILE * SALES OFFICE Santiago * 56.9.9917.3920 OMRON ELECTRONICS MEXICO SA DE CV * HEAD OFFICE Apodaca, N.L. * 52.811.156.99.10 * 001.800.556.6766 * mela@omron.com OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu Authorized Distributor: Automation Systems * Programmable logic controllers (PLC) * Human machine interfaces (HMI) * Remote I/O * Industrial PC's * Software Motion & Drives * Motion controllers * Servo systems * AC drives Control Components * Temperature controllers * Power supplies * Timers * Counters * Programmable relays * Digital panel indicators * Electromechanical relays * Monitoring products * Solid-state relays * Limit switches * Pushbutton switches * Low voltage switch gear Sensing & Safety * Photoelectric sensors * Inductive sensors * Capacitive & pressure sensors * Cable connectors * Displacement & width-measuring sensors * Vision systems * Safety networks * Safety sensors * Safety units/relay units * Safety door/guard lock switches Q35I-E-03 Note: Specifications are subject to change. (c) 2010 Omron Electronics LLC Printed on recycled paper. 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