Bulletin I27202 09/05 IRK.500-..PbF SERIES SUPER MAGN-A-pakTM Power Modules THYRISTOR / DIODE and THYRISTOR / THYRISTOR Features High current capability 3000 VRMS isolating voltage with non-toxic substrate 500 A High surge capability Industrial standard package Lead-Free Typical Applications Motor starters DC motor controls - AC motor controls Uninterruptable power supplies Major Ratings and Characteristics Parameters Values Units IT(AV) or I F(AV) 500 A @ TC IT(RMS) @ TC ITSM or IFSM @ 50Hz I2t 82 C 785 A 82 C 17.8 KA @ 60Hz 18.7 KA @ 50Hz 1591 KA2s @ 60Hz 1452 KA2s 15910 KA2s 800 to 1600 V I2t VDRM /VRRM range TSTG range - 40 to 150 C TJ range - 40 to 130 C Document Number: 94420 www.vishay.com 1 IRK.500-..PbF Series Bulletin I27202 09/05 ELECTRICAL SPECIFICATIONS Voltage Ratings Type number IRK.500 Voltage VRRM/VDRM, maximum repetitive VRSM , maximum non- IRRM/IDRM max. Code peak reverse voltage V repetitive peak rev. voltage V @ TJ = TJ max. 08 800 900 12 1200 1300 14 1400 1500 16 1600 1700 mA 100 On-state Conduction Parameter Values Units Conditions IT(AV) Maximum average on-state current 500 A IF(AV) @ Case temperature 82 C IT(RMS) Maximum RMS on-state current 785 A ITSM Maximum peak, one-cycle, 17.8 KA IFSM non-repetitive surge current 18.7 t = 8.3ms reapplied 15.0 t = 10ms 100% VRRM 15.7 I2 t Maximum I2t for fusing 1591 KA2s 1452 I2t Maximum I2t for fusing 180 conduction, half sine wave 180 conduction, half sine wave @ TC = 82C t = 10ms No voltage t = 8.3ms reapplied Sinusoidal half wave, t = 10ms No voltage Initial TJ = TJ max. t = 8.3ms reapplied 1125 t = 10ms 100% VRRM 1027 t = 8.3ms reapplied 15910 KA2s t = 0.1 to 10ms, no voltage reapplied VT(TO)1 Low level value of threshold voltage 0.85 VT(TO)2 High level value of threshold voltage 0.93 rt1 Low level value of on-state slope resistance 0.36 rt2 High level value of on-state slope resistance 0.32 1.50 V mA VTM Maximum on-state or forward VFM voltage drop IH Maximum holding current 500 IL Typical latching current 1000 V (16.7% x x IT(AV) < I < x IT(AV)), TJ = TJ max. (I > x IT(AV)), TJ = TJ max. m (16.7% x x IT(AV) < I < x IT(AV)), TJ = TJ max. (I > x IT(AV)), TJ = TJ max. Ipk = 1500A, TJ = 25C, tp = 10ms sine pulse TJ = 25C, anode supply 12V resistive load Switching Parameter di/dt Maximum rate of rise of turned-on Values Units Conditions 1000 A/s TJ = TJ max., ITM = 400A, VDRM applied current td Typical delay time 2.0 s Gate current 1A, dig/dt = 1A/s Vd = 0.67% VDRM , TJ = 25C tq Typical turn-off time 200 s ITM = 750A, TJ = TJ max, di/dt = -60A/s, VR = 50V, dv/dt = 20V/s, Gate 0 V 100 Document Number: 94420 www.vishay.com 2 IRK.500-..PbF Series Bulletin I27202 09/05 Blocking Parameter dv/dt Values Maximum critical rate of rise of off-state 1000 Units Conditions V/s TJ = 130C., linear to VD = 80% VDRM voltage VINS RMS isolation voltage 3000 V IRRM Maximum peak reverse and off-state 100 mA IDRM leakage current t=1s TJ = TJ max., rated VDRM/VRRM applied Triggering Parameter Values Units Conditions PGM Maximum peak gate power 10 W TJ = TJ max., tp < 5ms PG(AV) Maximum peak average gate power 2.0 W TJ = TJ max., f = 50Hz, d% = 50 TJ = TJ max., tp < 5ms + IGM Maximum peak positive gate current 3.0 A + VGM Maximum peak positive gate voltage 20 V - VGM Maximum peak negative gate voltage 5.0 V IGT Max. DC gate current required to trigger 200 mA TJ = 25C Vak 12V VGT DC gate voltage required to trigger 3.0 V TJ = 25C Vak 12V IGD DC gate current not to trigger 10 mA VGD DC gate voltage not to trigger 0.25 V TJ = TJ max. Thermal and Mechanical Specifications Parameter Values TJ Max. junction operating temperature range - 40 to 130 Tstg Max. storage temperature range - 40 to 150 RthJC Max. thermal resistance, junction to Units Conditions C 0.065 K/W 0.02 K/W 6-8 Nm Per junction, DC operation case RthC-hs Max. thermal resistance, case to heatsink T Mounting torque 10% SMAP to heatsink wt Approximate weight busbar to SMAP Case style Document Number: 94420 12 - 15 1500 A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound g SUPER MAGN-A-pak See outline table www.vishay.com 3 IRK.500-..PbF Series Bulletin I27202 09/05 RthJC Conduction (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Conduction angle Sinusoidal conduction Rectangular conduction 180 0.009 120 0.011 0.011 90 0.014 0.015 60 0.021 0.022 30 0.037 0.038 Units Conditions K/W TJ = TJ max. 0.006 Ordering Information Table Device Code IRK T 500 1 2 3 - 16 PbF 4 5 1 - Module type 2 - Circuit configuration (See Circuit Configurations Table) 3 - Current rating 4 - Voltage code: Code x 100 = VRRM (See Voltage Ratings Table) 5 - Lead-Free Circuit Configurations Table IRKT IRKH IRKL 1 1 1 2 ~ + 3 - 2 ~ + 3 - ~ 2 + 3 - 4(K1) 7(K2) 4(K1) 7(K2) 5(G1) 6(G2) 5(G1) 6(G2) NOTE: To order the Optional Hardware see Bulletin I27900 Document Number: 94420 www.vishay.com 4 IRK.500-..PbF Series Bulletin I27202 09/05 Outline Table 130 IRK.500.. Series R thJC (DC) = 0.065 K/ W 120 110 Conduc tion Angle 100 90 30 80 60 90 120 70 60 180 0 100 200 300 400 500 600 Maximum Allowable Case Temperature (C) Maximum Allowable Case Temperature (C) All dimensions in millimeters (inches) 130 IRK.500.. Series R thJC (DC) = 0.065 K/ W 120 110 100 Conduction Period 90 80 30 70 60 90 120 180 DC 60 0 100 200 300 400 500 600 700 800 900 Average On-state Current (A) Average On-state Current (A) Fig. 1 - Current Ratings Characteristics Fig. 2 - Current Ratings Characteristics Document Number: 94420 www.vishay.com 5 IRK.500-..PbF Series 180 120 90 60 30 600 500 400 RMSLimit 300 Conduc tion Angle 200 IRK.500.. Series Per Junction TJ= 130C 100 0 0 100 200 300 400 500 1000 Maximum Average On-state Power Loss (W) 700 DC 180 120 90 60 30 900 800 700 600 500 400 RMS Limit Conduction Period 300 IRK.500.. Series Per Junc tion TJ = 130C 200 100 0 0 100 200 300 400 500 600 700 800 Average On-state Current (A) Average On-state Current (A) Fig. 3 - On-state Power Loss Characteristics Fig. 4 - On-state Power Loss Characteristics 16000 At Any Rated Loa d Cond ition And With Rated VRRM Ap p lied Following Surge. Initial TJ= 130C 15000 14000 @60 Hz 0.0083 s @50 Hz 0.0100 s 13000 12000 11000 10000 9000 IRK.500.. Series Per Junction 8000 7000 1 10 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) Maximum Average On-state Power Loss (W) Bulletin I27202 09/05 18000 16000 14000 Ma ximum Non Rep etitive Surge Current Versus Pulse Train Dura tion. Control Of Cond uc tion Ma y Not Be Maintained. Initial TJ = 130C No Voltage Reapplied Rated VRRMReapplied 12000 10000 8000 IRK.500.. Series Per Junction 6000 0.01 100 0.1 Fig. 6 - Maximum Non-Repetitive Surge Current W K/ = SA R th W K/ 09 0. 07 0. W K/ e lt -D a R 750 700 180 650 120 0. 16 90 600 K/ 60 W 550 0.2 30 K/ 500 Conduction Angle W 450 400 0.3 K/ W 350 0 .4 K 300 /W 250 0.6 K 200 /W 150 IRK.500.. Series Per Module 100 TJ = 130C 50 0 0 100 200 300 400 500 600 700 800 0 20 12 0. Maximum Total On-state Power Loss (W) Fig. 5 - Maximum Non-Repetitive Surge Current Total RMSOutput Current (A) 1 Pulse Train Duration (s) Number Of Equal Amplitude Half Cycle Current Pulses (N) 40 60 80 100 120 Maximum Allowable Ambient Temperature (C) Fig. 7 - On-state Power Loss Characteristics Document Number: 94420 www.vishay.com 6 IRK.500-..PbF Series Bulletin I27202 09/05 W K/ K/ W 2 x IRK.500.. Series Single Phase Bridge Connected T J = 130C 500 0 200 400 600 800 0.0 8K /W 0.12 K/ W 0.2 K /W 0 1000 Total Output Current (A) R 1000 ta el -D 0.0 5K /W 1500 0 K/ W 01 0. 0. 03 = 2000 0. 02 A hS 180 (Sine) 180 (Rect) 2500 Rt Maximum Total Power Loss (W) 3000 20 40 60 80 100 120 Maximum Allowable Ambient Temperature (C) Fig. 8 - On-state Power Loss Characteristics R 4000 120 (Rect) 3500 0. 02 K/ W 0.0 3K /W 3000 2500 2000 1500 3 x IRK.500.. Series Three Phase Bridge Connected T J = 130C 1000 500 0 SA th Maximum Total Power Loss (W) 4500 0 250 500 750 0. 01 K/ W -D el ta R 0.0 5K /W 0.08 K/ W 0.2 K/ W 0 1000 1250 1500 Total Output Current (A) = 20 40 60 80 100 120 Maximum Allowable Ambient Temperature (C) Fig. 9 - On-state Power Loss Characteristics Transient Thermal Impedance Z thJC (K/ W) Instantaneous On-state Current (A) 10000 TJ= 25C 1000 TJ= 130C IRK.500.. Series Per Junction 100 0.5 1 1.5 2 2.5 3 3.5 4 4.5 0.1 IRK.500.. Series Per Junc tion 0.01 Steady State Value: RthJC = 0.065 K/ W (DC Operation) 0.001 0.001 0.01 0.1 1 10 100 Instantaneous On-state Voltage (V) Square Wave Pulse Duration (s) Fig. 10 - On-state Voltage Drop Characteristics Fig. 11 - Thermal Impedance ZthJC Characteristics Document Number: 94420 www.vishay.com 7 IRK.500-..PbF Series Bulletin I27202 09/05 Rectangular gate pulse a) Recommended load line for rated di/ dt : 20V, 10ohms; tr<=1 s b) Recommended load line for <=30% rated di/ dt : 10V, 10ohms 10 tr<=1 s (1) PGM (2) PGM (3) PGM (4) PGM = 10W, = 20W, = 40W, = 60W, tp tp tp tp = 4ms = 2ms = 1ms = 0.66ms (a) (b) VGD IGD 0.1 0.001 0.01 Tj=-40 C 1 Tj=25 C Tj=130 C Instantaneous Gate Voltage (V) 100 (1) IRK.500.. Series 0.1 (2) (3) (4) Frequency Limited by PG(AV) 1 10 100 Instantaneous Gate Current (A) Fig. 12 - Gate Characteristics Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level and Lead-Free. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 09/05 Document Number: 94420 www.vishay.com 8 Legal Disclaimer Notice Vishay Notice The products described herein were acquired by Vishay Intertechnology, Inc., as part of its acquisition of International Rectifier's Power Control Systems (PCS) business, which closed in April 2007. Specifications of the products displayed herein are pending review by Vishay and are subject to the terms and conditions shown below. Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. International Rectifier(R), IR(R), the IR logo, HEXFET(R), HEXSense(R), HEXDIP(R), DOL(R), INTERO(R), and POWIRTRAIN(R) are registered trademarks of International Rectifier Corporation in the U.S. and other countries. All other product names noted herein may be trademarks of their respective owners. Document Number: 99901 Revision: 12-Mar-07 www.vishay.com 1