PM100CBS060 - Mitsubishi Electric

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Intellimod™ Module

MAXISS Series™

Multi AXIS Servo IPM

100 Amperes/600 Volts

PM100CBS060

Description:

Powerex Intellimod™ Intelligent

Power Modules are isolated base

modules designed for power

switching applications operating

at frequencies to 20kHz. Built-in

control circuits provide optimum

gate drive and protection for the

IGBT and free-wheel diode

power devices.

Features:

□Complete Output Power

Circuit

□Gate Drive Circuit

□Protection Logic

– Short Circuit

– Over Current

– Under Voltage

– Over Temperature by

On-Chip Temperature

Sensor

□Low Loss Using

4th Generation

IGBT Chip

Applications:

□Motion Control

□Servo Control

Ordering Information:

Example: Select the complete

part number from the table below

-i.e. PM100CBS060 is a 600V,

100 Ampere Intellimod™ Intelligent

Power Module.

Type Current Rating VCES

Amperes Volts (x 10)

PM 100 060

Outline Drawing and Circuit Diagram

DF GG

B J

L (11 TYP.)

SSR S S

AC AB

1. VWPC

2. WP

3. VWP1

4. VVPC

5. VP

6. VP1

7. VUPC

8. UP

9. VUP1

10. VNC

11. VN1

12. WN

13. VN

14. UN

15. FO

TERMINAL CODE

LABEL

V U N P

1 4 7 10 15

Rfo

Rfo = 1.5K OHM

VNC WN VN1 VN

N W V U P

UN VWPC VVPC

WP VP

VWP1 VVP1

VUPC

UP VUP1

IN VCC

GND

GND OUT OT

IN VCC

GND

GND OUT OT

IN VCC

GND

GND OUT OT

IN VCC

GND

GND OUT OT

IN VCC

GND

GND OUT OT

IN VCC

GND

GND OUT OT

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0

B 1.97 50.0

C 1.18 30.0

D 0.3 7.0

E 4.17±0.1 106.0±0.3

F 0.94 23.79

G 0.40 10.16

H 0.34 8.5

J 1.54 39.0

K 0.10 2.5

L 0.10 2.54

M 0.98 25.0

N 5.5 Dia. Dia 5.5

P 0.28 Rad. Rad. 7.0

Dimensions Inches Millimeters

Q 0.12 3.0

R 0.59 15.0

S 0.75 19.0

T 0.39 10.0

U 0.24 6.0

V 1.10 28.0

W 0.08 2.0

X 0.26 6.5

Y 0.43 11.0

Z 0.04 1.0

AA 0.03 0.64

AB 0.20 5.0

AC 0.35 9.0

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PM100CBS060

Intellimod™ Module

MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100CBS060 Units

Storage Temperature Tstg -40 to 125 °C

Case Operating Temperature*TC -20 to 100 °C

Mounting Torque, M5 Mounting Screws — 31 in-lb

Mounting Torque, M5 Main Terminal Screws — 31 in-lb

Module Weight (Typical) — 400 Grams

Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 400 Volts

Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Vrms

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts

Collector Current, ± (TC = 25°C) IC 100 Amperes

Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes

Collector Dissipation PC 568 Watts

Power Device Junction T emperature Tj -20 to 150 °C

Control Sector

Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts

Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts

Fault Output Supply Voltage (Applied between FO and VNC) VFO VD +0.5 Volts

Fault Output Current (Sink Current at FO Terminal) IFO 20 mA

*TC Measure Point (Under the Chip)

ARM UP VP WP UN VN WN

AXIS IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi

X 83.3 83.3 41.8 41.8 16.8 16.8 70.8 70.8 54.3 54.3 29.3 29.3

Y 4.9 -4.8 4.9 -4.8 4.9 -4.8 -1.2 -10.8 -1.2 -10.8 -1.2 -10.8

(mm)

BOTTOM VIEW

-Y

UNP

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PM100CBS060

Intellimod™ Module

MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA

VCE = V CES, VD = 15V, Tj = 125°C — — 10 mA

Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts

Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.7 2.3 Volts

Tj = 25°C

VD = 15V, VCIN = 0V, IC = 100A, — 1.7 2.3 Volts

Tj = 125°C

Inductive Load Switching Times ton 0.8 1.2 2.4 µS

trr VD = 15V, VCIN = 0 ~ 15V, — 0.15 0.3 µS

tC(on) VCC = 300V, IC = 100A, — 0.4 1.0 µS

toff Tj = 125°C, Inductive Load — 2.4 3.3 µS

tC(off) — 0.5 1.0 µS

Control Sector

Over Current Trip Level OC Tj = -20°C, VD = 15V — — 470 Amperes

Tj = 25°C, VD = 15V 220 290 390 Amperes

Tj = 125°C, VD = 15V 158 — — Amperes

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 360 — Amperes

Over Current Delay Time toff(OC) VD = 15V — 10 — µS

Over Temperature Protection OT Trip Level 135 145 155 °C

(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts

Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 40 60 mA

VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA

Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts

Input OFF Threshold Voltage Vth(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts

Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA

IFO(L) VD = 15V, VFO = 15V — 10 15 mA

Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS

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PM100CBS060

Intellimod™ Module

MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance Rth(j-c´)Q Each IGBT* — — 0.22** °C/Watt

Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt

Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.046 °C/Watt

Thermal Grease Applied

*TC measured point is just under the chips.

**If you use this value, Rth(f-a) should be mesured just under the chips.

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts

Control Supply Voltage*** VD Applied between VUP1-VUPC, 15 ± 1.5 Volts

VVP1-VVPC, VWP1-VWPC, VN1-VNC

Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, ≤ 0.8 Volts

Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC ≥ 4.0 Volts

PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz

Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS

***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak.

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PM100CBS060

Intellimod™ Module

MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

00012 1413 1615 17 18

0.5

1.0

1.5

2.0

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER VOLTAGE, V

CE(SAT), (VOLTS)

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

0 4020 8060 100 120

0.5

000

1.0

1.5

2.0

Tj = 25°C

Tj = 125°C

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE,

CE(SAT), (VOLTS)

COLLECTOR-EMITTER

SATURATON VOLTAGE CHARACTERISTICS

(TYPICAL)

Tj = 25°C

Tj = 125°C

COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)

COLLECTOR CURRENT, I

C, (AMPERES)

OUTPUT CHARACTERISTICS

(TYPICAL)

0 0.5 1.0 1.5 2.0

Tj = 25oC

120

100

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on, t

off, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

101

101 102 103

100

10-1

101

100

10-1

101

100

10-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

c(on), t

c(off), (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING ENERGY, E

SW(on), E

SW(off), (mJ/PULSE)

SWITCHING LOSS

CHARACTERISTICS (TYPICAL)

N-SIDE

P-SIDE

Tj = 25°C

Tj = 125°C

COLLECTOR CURRENT, -IC, (AMPERES)

REVERSE RECOVERY TIME, t

rr, (µS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

100

103

10-1

10-2

102

101

100

REVERSE RECOVERY CURRENT, I

rr, (AMPERES)

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

DIODE FORWARD CURRENT, -I

C, (AMPERES)

DIODE FORWARD CHARACTERISTICS

103

102

101

Tj = 25°C

Tj = 125°C

VD = 15V

0 1.0 2.01.50.5 2.5 CARRIER FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY

0 105 2015 25

VD = 15V

100

80 Tj = 25°C

VD = 17V 13

101 102 103

ton

toff

tc(on)

tc(off)

101 102 103

ESW(off)

101 102

ESW(on)

VD = 15V IC = 100A

INDUCTIVE LOAD

VCC = 300V

VD = 15V

Tj = 25°C

Tj = 125°C

VCC = 300V

VD = 15V

INDUCTIVE LOAD

Tj = 25°C

Tj = 125°C

INDUCTIVE LOAD

VCC = 300V

VD = 15V

Tj = 25°C

Tj = 125°C

INDUCTIVE LOAD

VCC = 300V

VD = 15V

trr

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PM100CBS060

Intellimod™ Module

MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

-40 -20 0 20 40 60 80 100 120 140

CONTROL SUPPLY VOLTAGE, V

(VOLTS)

OVER CURRENT TRIP LEVEL, OC, (V

= 15V) = 1.0

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

12 13 15 1714 16 18

0.4

0.8

1.0

1.2

0.6

0.2

TTT

jjj

=== 222555°°°CCC

OVER CURRENT TRIP LEVEL, OC, (T

= 25°C) = 1.0

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY (TYPICAL)

0.4

0.2

1.0

0.6

0.8

1.2

= 15V

-40 -20 0 20

JUNCTION TEMPERATURE, T

, (°C)

FAULT OUTPUT PULSE WIDTH TRIP LEVEL,

FO,

(RATIO)

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

40 60 80 100 120 140-40 -20 0 20

JUNCTION TEMPERATURE, T

, (°C)

40 60 80 100 120 140

0.4

0.2

1.0

1.2

0.6

0.8

= 15V

JUNCTION TEMPERATURE, T

, (°C)

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

TRIP RESET LEVEL, UV

, UV

, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

= 15V

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