HLG-120-36 - MEAN WELL ENTERPRISES

WITHSTAND VOLTAGE

ISOLATION RESISTANCE

I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC

I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH℃

HLG-120-12 A

SPECIFICATION

MODEL

DC VOLTAGE

RATED CURRENT

RATED POWER

OUTPUT

VOLTAGE ADJ. RANGE Note.6

CURRENT ADJ. RANGE

LINE REGULATION

LOAD REGULATION

SETUP, RISE TIME Note.8

HOLD UP TIME (Typ.)

VOLTAGE RANGE Note.5

FREQUENCY RANGE

POWER FACTOR (Typ.)

EFFICIENCY (Typ.)

AC CURRENT (Typ.)

INPUT

INRUSH CURRENT (Typ.)

LEAKAGE CURRENT

SAFETY STANDARDS Note.7

WORKING TEMP.

WORKING HUMIDITY

STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

VIBRATION

MTBF

DIMENSIONOTHERS

NOTE

PACKING

OVER CURRENT

OVER VOLTAGE

OVER TEMPERATURE

Can be adjusted by internal potentiometer A type only

16ms at full load 230VAC / 115VAC

90 ~ 264VAC 127 ~ 370VDC

47 ~ 63Hz

PF>0.98/115VAC, PF>0.95/230VAC (Please refer to "Power Factor Characteristic" curve)

1.4A / 115VAC 0.6A / 230VAC

<0.75mA / 240VAC

95 ~ 108%

Compliance to EN55015, EN55022 (CISPR22) Class B, EN61000-3-2 Class C ( 50% load) ; EN61000-3-3≧

Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A

-40 ~ +70 (Refer to "Derating Curve")℃

20 ~ 95% RH non-condensing

-40 ~ +80 , 10 ~ 95% RH℃

±℃ ℃0.03%/ (0 ~ 50 )

10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes

192.2K hrs min. MIL-HDBK-217F (25 )℃

220*68*38.8mm (L*W*H)

1.12Kg; 12pcs/14.4Kg/0.8CUFT

120W Single Output Switching Power Supply

Universal AC input / Full range

Built-in active PFC function

High efficiency up to 94%

Protections: Short circuit / Over current / Over voltage / Over temperature

Cooling by free air convection

OCP point adjustable through output cable or internal potentiometer

IP67 / IP65 design for indoor or outdoor installations

Three in one dimming function (1~10Vdc or PWM signal or resistance)

Suitable for LED lighting and street lighting applications

Compliance to worldwide safety regulations for lighting

Suitable for dry / damp / wet locations

Type HL for use in class , Division 2 hazardous(Classified) location luminairesⅠ

7 years warranty (Note.10)

■ Features :

HLG-120 series

RIPPLE & NOISE (max.)

Note.2

VOLTAGE TOLERANCE

Note.3

ENVIRONMENT

SAFETY &

EMC

PROTECTION

Shut down o/p voltage, recovers automatically after temperature goes down

SHORT CIRCUIT

14 ~ 17V 18 ~ 21V 23 ~ 27V 28 ~ 34V 34 ~ 38V 41 ~ 46V 54 ~ 63V

47 ~ 53V 59 ~ 65V

92% 92% 93.5% 94% 94% 94% 94%94% 94%

±2.5%

5 ~ 10A

±2.0%

4 ~ 8A

±1.0%

3 ~ 6A

±1.0%

2.5 ~ 5A

±1.0%

2 ~ 4A

±1.0%

1.7 ~ 3.4A

±1.0%

1.2 ~ 2.5A

±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%

±2.0% ±1.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%

±1.0%

1.1 ~ 2.3A

±0.5%

±1.0%

1.4 ~ 2.9A

±0.5%

12V 15V 20V 24V 30V 36V 48V

10A 8A 6A 5A 4A 3.4A 2.5A

120W 120W 120W 120W 120W 122.4W 120W

150mVp-p 150mVp-p

13.5 ~ 17V

150mVp-p

17 ~ 22V

150mVp-p

22 ~ 27V

200mVp-p

27 ~ 33V

200mVp-p

33 ~ 40V

200mVp-p

43 ~ 53V10.8 ~ 13.5V

54V

2.3A

124.2W

200mVp-p

49 ~ 58V

42V

2.9A

121.8W

200mVp-p

38 ~ 46V

HLG-120-12

HLG-120-15

HLG-120-20

HLG-120-24

HLG-120-30

HLG-120-36

HLG-120-48 HLG-120-54

HLG-120-42

FMM

110 SELV

IP65 IP67

A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.

B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance.

Blank : IP67 rated. Cable for I/O connection.

Protection type : Constant current limiting, recovers automatically after fault condition is removed

Constant current limiting, recovers automatically after fault condition is removed

Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery

D (option, safety pending) : IP67 rated. Timer dimming function, contact MEAN WELL for details.

EMC IMMUNITY

EMC EMISSION

UL8750 , CSA C22.2 No. 250.0-08, EN61347-1, EN61347-2-13 independent IP65 or IP67, J61347-1, J61347-2-13 approved ;

(type”HL”)

design refer to UL60950-1, TUV EN60950-1

COLD START 60A(t =375 s measured at 50% I ) at 230VAC

width peak

CONSTANT CURRENT REGION Note.4

6 ~12V 7.5 ~ 15V 10 ~ 20V 12 ~ 24V 15 ~ 30V 18 ~ 36V 24 ~ 48V 27 ~ 54V

21 ~ 42V

1200ms,50ms/115VAC 500ms,50ms/230VAC at full load ; B type 1200ms,200ms/115VAC 500ms,200ms/230VAC at 95% load

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.℃

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Please refer to "DRIVING METHODS OF LED MODULE".

5. Derating may be needed under low input voltages. Please check the static characteristics for more details.

6. A type only.

7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18.

8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.

9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the

complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.

10. Refer to warranty statement.

11. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED power supply can only be used behind a switch without permanently

connected to the mains.

Type HL

Bauar

Sicherheit

egel gema

tgepruft

www.

ID 2000000000

tuv.com

wac g

File Name:HLG-120-SPEC 2015-07-22

Mechanical Specification Case No.994A Unit:mm

※IP67 rated. Cable for I/O connection.

300 20±

FG (Green/Yellow)

SJTW 14AWG 2C×

38.8

SJTW 18AWG 3C×

220

196

AC/L(Brown)

AC/N(Blue)

9.6

9.4

9.4 9.4

9.4 34.2

34.2

ψ×4.2 4PL

300 20±

+V(Red)

-V(Black)

※IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer.

(Can access by removing the rubber stopper on the case.)

38.8

ADJ.

300 20±

38.8

SJTW 18AWG 3C×

220

196

9.6

9.49.4 34.2

ψ×4.2 4PL

300 20±

+V(Red)

DIM+(Blue)

-V(Black)

DIM-(White)

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

B Type:(HLG-120-_B)

SJTW 18AWG 2C×

SJTW 14AWG 2C×

Tcase

※T case: Max. Case Temperature.

A Type:(HLG-120-_A)

Blank:(HLG-120)

120W Single Output Switching Power Supply HLG-120 series

File Name:HLG-120-SPEC 2015-07-22

Derating Curve Static Characteristics

AMBIENT TEMPERATURE ( )℃

LOAD (%)

-40 -25 -10 0 15 30 50 60 70

100

INPUT VOLTAGE (V) 60Hz

90 100 125 135 145 155 165 175 180 200 230 264

100

LOAD (%)

(HORIZONTAL)

Fosc : 100KHz

Block Diagram

D Type(option):(HLG-120-_D)

300 20±

FG (Green/Yellow)

SJTW 14AWG 2C×

38.8

SJTW 18AWG 3C×

220

196

AC/L(Brown)

AC/N(Blue)

9.6

9.49.4 34.2

ψ×4.2 4PL

300 20±

+V(Red)

-V(Black)

Tcase

※T case: Max. Case Temperature.

※IP67 rated. Timer dimming function, contact MEAN WELL for details.

DIM+

(B Type)

DIM-

DETECTION

PWM CIRCUIT

EMI FILTER

RECTIFIERS

POWER

SWITCHING

FILTER

RECTIFIERS +V

-V

I/P

CONTROL

O.V.P.

O.L.P.

PFC

CIRCUIT

PFC

CONTROL

O.L.P.

O.T.P.

120W Single Output Switching Power Supply HLG-120 series

File Name:HLG-120-SPEC 2015-07-22

10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

230Vac

115Vac

0.78

0.80

0.82

0.84

0.86

0.88

0.90

0.92

0.94

0.96

0.98

1.00

50% 60% 70% 80% 90% 100%

230Vac

115Vac

Power Factor Characteristic

EFFICIENCY vs LOAD (48V Model)

HLG-120 series possess superior working efficiency that up to 94% can be reached in field applications.

LOAD

EFFICIENCY (%) PF

LOAD

Constant Current Mode

There are two major kinds of LED drive method "direct drive" and "with LED driver".

A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs.

Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).

DRIVING METHODS OF LED MODULE

(120W)

In the constant current region, the highest voltage at the output of the driver

depends on the configuration of the end systems.

Should there be any compatibility issues, please contact MEAN WELL.

Typical LED power supply I-V curve

Vo(%)

100

50 100 Io (%)

Constant

Voltage area Constant

Current region

(A) (B)

120W Single Output Switching Power Supply HLG-120 series

File Name:HLG-120-SPEC 2015-07-22

Dimming connection diagram for turning the lighting fixture ON/OFF :

Using a switch and relay can turn ON/OFF the lighting fixture.

※Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to

achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.

※Direct connecting to LEDs is suggested, but is not suitable for using additional drivers.

1.Output constant current level can be adjusted through output cable by connecting a or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.resistance

2.The LED lighting fixture can be turned ON/OFF by the switch.

HLG-120

DIMMING OPERATION (for B-type only)

※Reference resistance value for output current adjustment (Typical)

※Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or

1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.

※Please DO NOT connect "DIM-" to "-V".

NFG L

Relay

Blue

Brown

Green/

Yellow AC/L

AC/N

HLG-120

BType

DIM+

DIM-

V(-)

V(+)

Blue

White

Black

Red

Switch Adjuster

10K~100K Ohms resistance

1~10V DC Voltage

10V PWM Signal

LED Lighting Fixture

+V(Red)

DIM+(Blue)

-V(Black)

DIM-(White)

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

95%~108%

※10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz

60%

1V 4V 7V2V 5V 8V3V 6V 9V 10V

10% 20% 30% 40% 50% 70% 80%

OPEN

90% 100%

Dimming value

Percentage of rated current

※1 ~ 10V dimming function for output current adjustment (Typical)

60%

10%

20%

30%

40%

50%

70%

80%

90%

100%

Duty value

Percentage of rated current

60KΩ

60%

10KΩ

10K /NΩ20K /NΩ30K /NΩ40K /NΩ50K /NΩ60K /NΩ70K /NΩ80K /NΩ90K /NΩ

100K /N

Single driver

Multiple drivers

(N=driver quantity for synchronized

dimming operation)

10%

20KΩ

20%

30KΩ

30%

40KΩ

40%

50KΩ

50%

70KΩ

70%

80KΩ

80%

90KΩ100KΩOPEN

90% 100%

Resistance

value

Percentage of rated current 95%~108%

-----

120W Single Output Switching Power Supply HLG-120 series

File Name:HLG-120-SPEC 2015-07-22

◎Waterproof connector

Waterproof connector can be assembled on the output cable of HLG-120 to operate in dry/wet/damp or outdoor environment.

LED Lamp

◎Cable Joiner

◎Junction Box(Option )

Pin Configuration (Female) Pin Configuration (Female)

Size Size

M12 M15

4-PIN

5A/PIN

M12-04Order No. Order No.

10A max.Suitable Current Suitable Current

5-PIN

5A/PIN

M12-05

10A max.

2-PIN

12A/PIN

M15-02

12A max.

Up to four wires can be connected through this cable joiner by

soldering or clamping by tools.

26 20

ψ25

CJ04-2 suitable for 18AWG~22AWG

CJ04-1 suitable for 14AWG~16AWG

LED Lamp

WATERPROOF CONNECTION

※CJ04 cable joiner can be purchased independently for user's own assembly.

MEAN WELL order No. : CJ04-1, CJ04-2.

※Optional junction box available for , please contact MEAW WELL for details.A / Blank - type

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue) +V(Red)

-V(Black)

150 20±

3- PF 1/2"

SJTW 14AWG 2C×

38.8

2- 5ψ

32 8.58.5

196

358

150 20±

3- PF 1/2"

SJTW 18AWG 3C×

HLG-120

I/P

O/P

source

O/P Wires

HLG-120

120W Single Output Switching Power Supply HLG-120 series

File Name:HLG-120-SPEC 2015-07-22