Specification 108-20221 12 POS. MQS REC. CONNECTOR Rev. A Description AMF | DESIGN OBJECTIVES The preduct described in this document has not been fully tested to Hf prodotte descritto in questa specifica non stato ancora completa- | insure conformance to the requirements outlined below. Therefore mente provato per garantirne la conformita ai requisiti indicati nel do- |; AMP Incorporated makes no representation or warranty, expressed cumento. Percid AMP non pud al momento fornire assicurazione sul- : orimpiied, that the product will comply with these requirements. la conformita del prodotte a questi requisiti. Further, AMP Incorpcrated may change these requirements based L'AMP si riserva inoltre fa facolta di modificare i requisiti della speci- ; on the results of additional testing and evaluation. cifica sulia base dei risultati di addizionalt prove e valutazioni. | Contact AMP Engineering for further details. Per ulteriori informazioni si prega di contattare Ufficio Tecnico. 12 POS. REC. CONNECTOR FOR MQS CONTACT FOR STEERING SWITCH 1. SCOPE: This specification covers features and performances of the connectors with the following AMP Part Number: C+-284321-1: Housing 12 pos. For MQS contact pitch 2.54mm C-284322-1: Shell for housing 12 pos. MQS With the relevant female contacts AMP Part Number: C-928999-'1: rec. Contact Micro Quadiok System wire section 0.35+0.5mm? C-963715-1: rec. Contact Micro Quadlok System wire section 0.75mm? This connector is suitable for header counterpart or interface AMP Part Number: C-98-51275-1: Header for 12 pos. MQS pitch 2.54mm Product Code: 0537 GPL: 400 Progr. GEMIS: 918908 A FIRST ISSUE ET 00-0006-01 M.S. 08/01/01 dle 08/1/01 rev latter rev. recard DR Date CHK Date DR, DATE APVD DATE M. SARDI O8NOVO00 OQ. CANUTO O8NOVO00 Te 9 a ame ulna oye on cardio at 0 Page 1 of 5 further discicsure is made by you to other than AMP personnel without written: authorization from AMP Italia. * Trademark of AMP Incorporated Loc I FTEC174 rev. 7 - July 99 AIVIE> 108-20221 2. CONNECTOR FEATURES: 2.1 Materials: - cover: PA 66 13% glass fiber filled - housing: PA 66 13% glass fiber filled 2.2 Wire Range: - stranded cable acc. to FIAT normation table n 91107/03 2.3 Operating Voltage: 24V d.c.; for application to higher voltage please contact AMP. 2.4 Current Rating: see product spec. 108-18030 (relevant to M.Q.S. contact system) 2.5 Operating Temperature: from -30 to +85C 2.6 Test Temperature: from -30 to +105C 3. QUALITY ASSURANCE PROVISION: A. Sample preparation: The test samples to be used for the tests shall be prepared by randomly selected from the current production, and the contacts crimped in accordance with the relevant applic. specs No sample shall be reused, unless otherwise specified. B. Test Condition: All the tests shall be performed under any combination of the following test conditions, unless otherwise specified. Room temperature: 23 +5C Relative Humidity: 45+70% Atmospheric Pressure: 860+1060 mbar Rev. A Page 2 of 5 LOC | FTEC174 rev. 1 July 99 AMF 4. FEATURES AND TEST CONDITIONS 108-20221 FEATURES ~ LIMITS: a1 Visual examination No cracking of deformation allowed on the specimen at new ad after Visual examination of the specimen by eyes or mechanical and environmental test by lens 4.2 Connector mating force in working condition with header | < 90N ( with contacts inserted ) counterpart. Speed of 25 - 50 mm/minute, direction equal to contact axis. 4.3 Connector unmating force | a) like point 4.2, but pressing on < 90N ( with contacts inserted ) the retaining lance. > 100N b} like point 4.2, but without pressing on the retaining lance. (connector locking strength) 4.4 Contact loading force Speed of 25 50 mm/minute <10N 4.5 Retention force of the single contact from the housing Speed of 25 - 50 mm/minute From housing only 2 30N From housing and shell > 60N Between two adjacent contacts apply 500 V ac for 1 minute. 46 Retention force of the Connector fully loaded = BON housing from the shell Pull from wire bundie Speed of 25 50 mm/min 4.7 insulation resistance > 10MOQ 4.8 Dielectric breakdown resistance Between two adjacent contacts apply voltage => 1000 V ac for 1 minute No discharge Rev. A FTEC174 rev. 1 July 99 Page 3 of 5 LOC] ANE 108-20221 4.9 Therma! cycling resistance 5 cycles composed of: 4 hours at+ 105C+#2C 4 hours at - 30C+2C 5 cycles composed of: 4hours at+ 105C+2C 4hours at + 40C+2C and 90+95%r.h. 4hours at-30C+2C No deformation or cracking of plastic parts Millivolt drop within limits indicated a new 4.10 Accelerated aging test 200 hours at +105 C +2 C No deformation or cracking of plastic paris Discoloration are admitted Millivolt drop within limits indicated a new 4.11 Salt spray resistance NacCi 5% Duration: 96 hrs Visual examination Any corrosion spot on contacts Millivolt drop within the limits at new Vibration test (Random passenger compartment) enclosed ) Duration: 16 hrs on the direction of mating axis Test current: imA 4.11 4 cycles as follows: Visual examination Kesternich & hrs under industrial atmosphere -Millivolt drop 100% more 16 hrs ambient temperature than the values at new 4.13 Random vibration test as diagram 1 | Any electrical discontinuity greater than pert>ips Millivolt drop within limits indicated a new -visuial examination e For additional performances on contacts see Product Specifications 108-18030 . Rev. A FTEC174 rev. 1 July 99 Page 4of 5 LOC | ANF 5. TEST SEQUENCE 108-20221 TEST TYPE A,;B;C > D!|]E!F;:G {HI VISUAL EXAMINATION 1,61 1,31 1,3 | 1,3] 1,4) 1,6) 1,5 | 1,5 | 1,5 CONNECTOR MATING 3 FORCE WITH CONTACTS CONNECTOR UNMATING 4 FORCE WITH CONTACTS (a) CONNECTOR UNMATING 2 FORCE WITH CONTACTS (b) CONTACT LOADING FORCE | 2,5 RETENTION FORCE OF SINGLE CONTACT RETENTION FORCE OF THE HOUSING FROM THE SHELL VOLTAGE DROP 2,5 | 2.4 | 2,4 | 2,4 INSULATION RESISTENCE ho DIELECTRIC BREAKDOWN QO THERMAL CYCLING ACCELERATED AGEING i oo SALT SPRAY KESTERNICH RANDOM VIBRATION. FIGURE 1 Random vibration test for car body FIAT CONNECTORS ON THE BODY 2 1. RE oT FUE 01 - J FITTrrrtT 1 I r tT T + 7 t Lee ELL I ff | bem eestor ley nal eed eee aoa i 5 | 10} 20 | 50 | 100} 200] 500 | TEST 4 LOG FREQ 500Hz RANGE 800 LINES Rev. A FTEC174 rev. 1 July 99 Page 5o0f5 LOC |