POWER PIN CONNECTORS Power Dynamics Power Pin connectors are a low cost, high quality interconnect product that can withstand currents up to 5 amps. They are available in P.C.B., crimp and cable assembly types. All P.C.B. connectors feature a polarizing friction lock back so that the plug can not be inserted incorrectly. 233 SPECIFICATIONS MATERIAL AND FINISH: ELECTRICAL SPECIFICATIONS: Current Rating 2.54mm Centers: 1A Housing: Material: Rating: Nylon 66 UL 94V-2 Current Rating 3.96mm Centers: 5A Contacts: Material: Plating: Brass Tin: 70" OVER NICKEL Insulator Resistance: 1000 Megaohm min. @ 500 VDC Current Rating 5.08mm Centers: 7A Dielectric Withstanding Strength: 1000 VAC rms for 1 minute Temperature: -55C to 105C PM-001 23.1 21.3 5.08 15.24 5.08 5.08 6.5 8.3 P. C. B. LAYOUT TOP VIEW O1.8; 4 HOLES 5.8 9 10.16 0.7 POWER PIN CONNECTORS 1.3 0.8 3.8 PM-002 23.1 21.08 6.5 8.3 5.08 3.6 15.24 20.32 P. C. B. LAYOUT TOP VIEW 10.16 O3.0 10.16 O2.3 2 HOLES 12.1 12.9 7.62 10.16 O2.54 2 HOLES 5.08 5.08 5.08 15.24 20.32 O1.5; 4 HOLES Specifications subject to change without notice. Dimensions in mm. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 234 2.54mm Power Connectors TCP-0XX 0.8 8.1 7.6 3.3 3.4 2.54 TCP-006 (shown) 2.54 X [(NO. OF POSITIONS)-1] 0.64 2.54 X (NO. OF POSITIONS) XX = Number of Circuits Available in 2-20 Circuits TRP-0XX 0.8 8.1 7.6 3.3 2.4 3.1 2.54 TRP-006 (shown) 2.54 X [(NO. OF POSITIONS)-1] TCC-0XX (NO. OF PINS -1 X 2.54) + 2.76 (NO. OF PINS -1) X 2.54 2.54 1.37 TYP. SQ. 0.64 9 1.15 .2 NOTE: REQUIRES CRIMP TERMINAL (PART # TCC-REEL) 6.2 8.0 TCC-006 (shown) 12.7 XX = Number of Circuits Available in 2-20 Circuits TCC-REEL 4.8 10.0 4.0 2.0 1.4 A A 3.55 B B 7.0 2.15 1.7 2.3 1.75 O1.9 SECTION B-B 3.0 SECTION A-A NOTE: ACCEPTS AWG-18 TO AWG-22 WIRE FOR USE WITH PART# TCC-0XX POWER PIN CONNECTORS XX = Number of Circuits Available in 2-20 Circuits 2.54 X (NO. OF POSITIONS) Specifications subject to change without notice. Dimensions in mm. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 235 3.96mm Power Connectors TCP-0XX-396 10.6 12.5 3.3 3.6 1.14 3.96 3.96 X [(NO. OF POSITIONS)-1] XX = Number of Circuits Available in 2-12 Circuits TCP-006-396 (shown) 5.75 3.96 X (NO. OF POSITIONS) 10.2 TRP-0XX-396 11.9 12.5 3.3 3.5 POWER PIN CONNECTORS 9 TRP-006-396 (shown) 3.96 3.6 3.96 X [(NO. OF POSITIONS)-1] 1.14 XX = Number of Circuits Available in 2-12 Circuits 10.2 3.96 X (NO. OF POSITIONS) TCC-0XX-396 NO. PINS X 3.96 (NO. PINS-1) X 3.96 3.96 2.0 NOTE: REQUIRES CRIMP TERMINAL (PART # TCC-REEL-396) 7.65 TCC-006-396 (shown) 16.0 XX = Number of Circuits Available in 2-12 Circuits 6.35 TCC-REEL-396 13.7 3.96 2.36 2.0 B A O1.4 A B 6.35 7.0 3.3 2.5 3.3 SECTION B-B 2.4 2.3 SECTION A-A NOTE: ACCEPTS AWG-18 TO AWG-22 WIRE FOR USE WITH PART# TCC-0XX-396 Specifications subject to change without notice. Dimensions in mm. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 236 Power Sockets and Plugs DC-002 9.0 O3.0 17.0 MATERIAL AND FINISH: Housing: (Body & Cover) Material: P.B.T.; Valox 420-SEO Rating: UL-94V-0 4.0 15.0 14.0 O12.9 Contacts: Terminals A & B: Material: Brass Plating: Silver Earth Terminal: Material: Brass Plating: Silver Terminal C: Material: Phosphor Bronze Plating: Silver 7.1 3.5 6.0 1.8 EARTH TERMINAL TERMINAL C 5.0 15.0 5.5 CONTACT TERMINAL 7.5 11.5 MECHANICAL SPECIFICATIONS: Insertion Force: 3.5 Kg max. Withdrawal Force: 0.5 to 2.5 Kg BODY 14.65 2.2 X 0.6 O1.7 2 HOLES O1.1 5.5 7.5 11.5 14.65 COVER ELECTRICAL SPECIFICATIONS: Rated Current: Pin A&B: 7.5 A max. at 20 VDC Pin C: 1 A max. at 20 VDC 5.0 P. C. B. LAYOUT TOP VIEW 2.5 x 0.6 2 HOLES 6.0 DC-002S 16.0 O3.0 9.0 17.4 SHIELD 4.0 15.0 14.4 O12.9 7.1 3.5 6.0 1.8 EARTH TERMINAL TERMINAL C 5.5 7.5 11.5 O2.2 BODY 14.65 16.0 COVER 2 HOLES MECHANICAL SPECIFICATIONS: Insertion Force: 3.5 Kg max. Withdrawal Force: 0.5 to 2.5 Kg O1.7 2 HOLES O1.1 2.2 x 0.6 3 HOLES 2.5 x 0.6 2 HOLES Contacts: Terminals A & B: Material: Brass Plating: Silver Earth Terminal: Material: Brass Plating: Silver Terminal C: Material: Phosphor Bronze Plating: Silver Shield: Material: Brass Plating: Tin/Lead; 90%/10% ELECTRICAL SPECIFICATIONS: Rated Current: Pin A&B: 7.5 A max. at 20 VDC Pin C: 1 A max. at 20 VDC 5.0 6.0 15.6 P. C. B. LAYOUT TOP VIEW DP-002 50.00 30.20 6.00 O10.00 MATERIAL AND FINISH: Housing: Material: P.B.T.; Valox 420-SEO Rating: UL-94V-0 Strain Relief: Material: PVC Contacts: Terminals A & B: Material: Brass Plating: Nickel Earth Terminal: Material: Brass Plating: Nickel Terminal C: Material: Brass Plating: Nickel ELECTRICAL SPECIFICATIONS: Rated Current: Pin A & B: 7.5 A max. at 20 VDC Pin C: 1 A max. at 20 VDC Insulator Resistance: 250 VAC for 1 minute Dielectric Withstanding Strength: 250 VAC for 1 minute 9 POWER PIN CONNECTORS 5.5 7.5 11.5 14.65 16.0 CONTACT TERMINAL 5.0 15.6 MATERIAL AND FINISH: Housing: (Body & Cover) Material: P.B.T.; Valox 420-SEO Rating: UL-94V-0 Specifications subject to change without notice. Dimensions in mm. Custom cables also available. See page 290. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 237 NUMBER OF PINS: Power Sockets and Plugs DC-003 O3.0 9.0 17.0 O12.9 3.2 1.8 5.0 5.8 15.0 5.5 = 15 = 26 = 44 = 62 MALE FEMALE STANDARD HIGH DENS MATING FACE: MECHANICAL SPECIFICATIONS: 2.5mm HEX RIVET Insertion Force: 3.5 Kg max. Withdrawal Force: 0.5 to 2.5 Kg HOLE ELECTRICAL SPECIFICATIONS:RIVETED HEX STANDOFF 4-40 THREADED RIVET AND J Rated Current: 7.5 A max. at 20 VDC 4-40 THREADED RIVET AND J BODY 11.0 14.65 2.2 X 0.6 5.5 7.5 11.0 14.65 CONTACT TERMINAL 7.5 HIGH DENSITY Contacts: Contact Terminals: Material: Brass SPACING: Plating: Silver Earth Terminal: Material: Brass Plating: Silver 7.1 EARTH TERMINAL = 9 = 15 = 25 = 37 MATERIAL AND FINISH: Housing: (Body & Cover) GENDER: Material: P.B.T.; Valox 420-SEO Rating: UL-94V-0 4.0 15.0 14.0 STANDARD COVER O1.7 2 HOLES 2.5 x 0.6 4 HOLES 5.0 5.8 SPECIFICATIONS P. C. B. LAYOUT TOP VIEW DC-003S 16.0 O3.0 9.0 17.4 SHIELD 4.0 15.0 14.4 O12.9 7.1 3.5 9 EARTH TERMINAL 1.8 POWER PIN CONNECTORS 5.0 5.8 15.6 5.5 O2.2 2 HOLES O1.7 2 HOLES 2.5 x 0.6 4 HOLES 2.2 x 0.6 3 HOLES 5.5 7.5 11.0 14.65 16.0 CONTACT TERMINAL 7.5 11.0 14.65 16.0 BODY COVER MATERIAL AND FINISH: MATERIAL AND FINISH: Shell: Housing: (Body & Cover) Material: Steel Material: P.B.T.;Plating: Valox 420-SEO Tin Rating: UL-94V-0 Thickness: Base Copper: 40" Tin: 80~120" Contacts: Insulator: Contact Terminals: P.B.T. and glass-fiber reinforced Material:UL Brass 94V-0 Plating: Silver Earth Terminal: Material: Brass Plating: Silver Shield: Materials: Brass Plating: Tin/Lead; 90%/10% MECHANICAL SPECIFICATIONS: Insertion Force: 3.5 Kg max. Withdrawal Force: 0.5 to 2.5 Kg Unmating min ma Mechanic High Den Mating min ma Unmating min ma ELECTRICAL SPECIFICATIONS: Rated Current: 7.5 A max. at 20 VDC 5.0 5.8 15.6 145 Algonquin Parkway, Whippany, NJ 079 e-mail: sales@powerdynamics.com * w P. C. B. LAYOUT TOP VIEW DP-003 50.00 30.20 6.00 O10.00 MATERIAL AND FINISH: Housing: Material: P.B.T.; Valox 420-SEO Rating: UL-94V-0 Strain Relief: Material: PVC Contacts: Contact Terminals: Material: Brass Plating: Nickel Earth Terminal: Material: Brass Plating: Nickel ELECTRICAL SPECIFICATIONS: Rated Current: 7.5 A max. at 20 VDC Insulator Resistance: 250 VAC for 1 minute Dielectric Withstanding Strength: 250 VAC for 1 minute Specifications subject to change without notice. Dimensions in mm. Custom cables also available. See page 290. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 238 Mechanic Standard Mating min ma Power Sockets and Plugs AC-001 O2.0; 3 13.6 9.4 12.2 8.4 12.7 3.0 12.2 2.7 13.0 1.0 X 1.7 2 HOLES 4.0 4.0 13.0 5.08 16.7 5.08 16.5 O1.5; 3 HOLES 7.34 P. C. B. LAYOUT TOP VIEW Specifications subject to change without notice. Dimensions in mm. Custom cables also available. See page 240. 9 POWER PIN CONNECTORS 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 239 Power Sockets and Plugs PCA-010-22-085 (shown) LENGTH TO BE SPECIFIED IN cm 11.0 12.0 R.O.J. LENGTH IN mm 32.70 13.0 8.2 9.2 3.0 O2.5; 3 HOLES 22 AWG typ. STRIP IN LENGTH IN mm Specifications subject to change without notice. Dimensions in mm. EXAMPLE & ORDERING CODE PCA - 010 - 22 - 08 5 9 CABLE LENGTH IN cm: = 10cm POWER PIN CONNECTORS EX: 010 WIRE GAUGE: STANDARD AWG = 22 CABLE END SPECIFICATION: BLUNT CUT ROJ 25.4mm STRIP 9.5mm =5 =6 For other options please contact factory with detailed specifications. 145 Algonquin Parkway, Whippany, NJ 07981 * 973-560-0019 * FAX: 973-560-0076 e-mail: sales@powerdynamics.com * www.powerdynamics.com 240