CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:17 Page 1 Dura-ConTM Hermetic HERMETIC CONNECTORS S TA N D A R D D U R A - C O N TM C O N N E C T O R S W I T H H I G H P E R F O R M A N C E H E R M E T I C S E A L S (R) GET CONNECTED... CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:17 Page 2 Hermetic Connectors Cinch Dura-ConTM Hermetic Connectors offer a high performance hermetic seal designed into Features Materials Insulator: Contacts: Contact Plating: Shell: Shell Plating: Hermetic Seal: Sealing: UL94V-0 rated glass-filled polyester or diallyl phthalate Pins - Copper alloy, sockets - Copper alloy (machined) 1.27 micron gold as per Mil-G-4204 Aluminium alloy Electroless nickel and cadmium Cinch Hermetic compound Fluoro Silicone `O' ring seal Environmental Operating Temperature: Hermetic Seal: -55C to +125C 1 x 10-8cc/sec @ 1 Atmosphere Helium Current Rating: Withstanding Voltage: Contact Resistance: 3 Amps maximum 600 VAC RMS @ sea level 8 milliohms maximum Individual Contact: 6 oz. (170.40g) maximum insertion force 0.5 oz. (14.20g) minimum withdrawal Mechanical Both plug and socket available in 9, 15, 21, 25, 31, 37 and 51 positions Aluminium shell provides extra strength and EMI/RFI shielding capability Rugged twist-pin contacts resistant to shock and vibration make metal shell Dura-ConTM an excellent choice for harsh environments Hermetic seal achieved through Cinch Hermetic compound Tested to Mil-DTL-83513 Pigtail and Solder Cup variations only Electrical the standard Cinch Dura-ConTM Connector. 2 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:17 Page 3 DURA-CON HERMETIC Contact Arrangements Mating view of pin insert. (Use reverse order for socket side) 1 6 5 9 1 9 8 15 9 Contacts 1 12 11 21 15 Contacts 1 14 21 Contacts 1 17 16 31 13 25 25 Contacts 1 20 19 37 31 Contacts 37 Contacts 1 19 36 1 27 52 76 18 35 51 26 51 75 100 51 Contacts 100 Contacts Ordering Information DC Cinch Dura-Con D Connector Insulator Type C = Diallyl Phthalate Glass-Reinforced D = Thermoplastic Glass-Reinforced Mounting Type H = Hermetic No. of Contacts 9, 15, 21, 25, 31, 37, 51 Contact Type P = Pin (Plug) S = Socket (Receptacle) Wire Size in AWG 4 = 24 AWG Solid Copper 5 = 25 AWG Solid Copper S = Solder cup (Skip to Mounting Hardware) D H 37 P 5 C 3 0.5 B N Shell Plating No Letter = CAD N = Electroless Nickel Mounting Hardware B = No Hardware Hardware purchased separately Lead Length in inches*** 0.5 Solid copper wire only 1.0 Solid copper wire only 2.0 Solid copper wire only Additional length consult Cinch Insulation Colour or Wire finish 3 = Tin-Plated 4 = Gold-Plated Wire Type C = Solid Copper (Uninsulated) (Consult factory for non-standard wire types) *** - Length Tolerance: solid wire = 3/32" 3 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:17 Page 4 A BLIND TAPPED MOUNTING HOLES 4-40 UNC FOR 2-56 UNC REV MT JACKPOSTS (SUPPLIED SEPARATELY) Plug Arrangement 2.36 (.093) O0.50 (.020) B F 5.08 (.200) MAX (3 ROW) E C PIGTAIL 2.54 (.100) MAX (2 ROW) 10.31 (.406) 4.65 (.183) Connector Dimensions Metal Shell D A BLIND TAPPED MOUNTING HOLES 4-40 UNC FOR 2-56 UNC REV MT JACKPOSTS (SUPPLIED SEPARATELY) 2.36 (.093) 10.64 (.419) Socket Arrangement LENGTH AS REQ'D 4.95 (.195) SOLDER CUP B O0.50 (.020) PIGTAIL 2.54 (.100) MAX (2 ROW) E 5.08 (.200) MAX (3 ROW) F C D SOLDER CUP No. of Contacts 9 Plug 9 Socket 15 Plug 15 Socket 21 Plug 21 Socket 25 Plug 25 Socket 31 Plug 31 Socket 37 Plug 37 Socket 51 Plug 51 Socket 100 Plug 100 Socket 4 A B Max 0.25 (0.010") mm inches mm inches 8.46 0.333 19.65 0.774 10.06 0.396 19.65 0.774 12.27 0.483 23.45 0.923 13.87 0.546 23.45 0.923 16.08 0.633 27.25 1.073 17.68 0.696 27.25 1.073 18.62 0.733 29.85 1.175 20.22 0.796 29.85 1.175 21.16 0.883 33.65 1.325 24.03 0.946 33.65 1.325 26.24 1.033 37.45 1.474 27.84 1.096 37.45 1.474 24.97 0.983 36.15 1.423 26.57 1.046 36.15 1.423 Consult Cinch Connectors Ltd Consult Cinch Connectors Ltd C 0.127 (0.005") mm inches 14.35 0.565 14.35 0.565 18.16 0.715 18.16 0.715 21.97 0.865 21.97 0.865 24.51 0.965 24.51 0.965 28.32 1.115 28.32 1.115 32.13 1.265 32.13 1.265 30.86 1.215 30.86 1.215 D 0.20 (0.008") mm inches 31.68 1.247 31.68 1.247 34.16 1.345 34.16 1.345 39.15 1.541 39.15 1.541 41.66 1.640 41.66 1.640 44.13 1.737 44.13 1.737 49.12 1.934 49.12 1.934 48.50 1.909 48.50 1.909 E 0.20 (0.008") mm inches 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 17.00 0.670 18.10 0.713 18.10 0.713 F 0.20 (0.008") mm inches 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 7.50 0.295 8.60 0.339 8.60 0.339 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:17 Page 5 DURA-CON HERMETIC Mounting Hardware - 9 to 51 Way only Consult Cinch for 100 Way options B Recommended Torque Tightening O 4.00 A 3.15 3.10 Recommended torque for tightening jackpost (4-40 UNC) into connector, 0.45 Nm / 0.55 Nm (4/5 in. lb) O Recommended torque for tightening jackscrew of mating connnector (2-56 UNC) into jackpost, 0.23 Nm / 0.28 Nm (2/2.5 in. lb) 4.70 4 - 40 UNC - 2A THREAD 3.60 MIN. FULL Jackpost Part Number DN00008 08 DN00008 12 DN00008 16 DN00008 24 THREAD DEPTH Panel Thickness mm inches 0.8 0.031 1.2 0.047 1.6 0.063 2.4 0.094 A mm 0.65/0.60 1.05/1.00 1.45/1.40 2.25/2.20 B inches 0.026/0.024 0.041/0.039 0.057/0.055 0.089/0.087 mm 4.6 5.0 5.4 6.2 inches 0.181 0.197 0.213 0.244 2 56 UNC - 28 THREAD Panel Mounting Details Jackpost Part Number R 8..0 MAX (4 PLACES) 2.64 R 2.54 (4 PLACES) FOR PANEL THICKNESS SEE TABLE DN00008 08 DN00008 12 DN00008 16 DN00008 24 B E O3.30 0.05 27 26 Panel Thickness 0.05 (.002) mm inches 0.7 0.028 1.1 0.043 1.5 0.059 2.3 0.091 Area to be flat, smooth and free from tool marks, blemishes etc. (Sealing face for `O' ring) A C D No. Ways 9 15 21 25 31 37 51 100 A B +.10 (.004) +.10 (.004) mm inches mm inches 10.11 0.398 6.32 0.249 13.92 0.548 6.32 0.249 17.73 0.698 6.32 0.249 20.27 0.798 6.32 0.249 24.08 0.948 6.32 0.249 27.89 1.098 6.32 0.249 26.62 1.048 7.42 0.292 Consult Cinch Connectors Ltd C 0.05 (.002) mm inches 14.35 0.565 18.16 0.715 21.97 0.865 24.51 0.965 28.34 1.116 32.13 1.265 30.86 1.215 D (MIN) mm inches 35.0 1.378 37.0 1.457 42.0 1.654 45.0 1.772 47.0 1.850 52.0 2.047 52.0 2.047 E (MIN) mm inches 20.0 0.787 20.0 0.787 20.0 0.787 20.0 0.787 20.0 0.787 20.0 0.787 22.0 0.866 5 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:18 Page 6 Connector Performance Specifications Property Requirement Current Rating 3 Amp maximum Test Method Dielectric Withstanding Voltage Sea level 900 VAC Mil-STD-1344, Method 3001 Contact Resistance 8 milliohms maximum Mil-STD-202, Method 307 Low Level Contact resistance 32 milliohms maximum Mil-STD-1344, Method 3002 Insulation Resistance 5000 megohms minimum Mil-STD-1344, Method 3003 Magnetic Permeability 2.0 maximum ASTM A342 Mating Force (10 ounces max.) x (# of contacts) Mil-DTL-83513 Unmating Force (0.5 ounces min.) x (# of contacts) Mil-DTL-83513 Contact Retention 5 pounds minimum Mil-STD-1344, Method 2007 Operating Temperature -55C. to 125C. Durability 500 mating cycles minimum Mil-DTL-83515, Para 4.5.16 Salt Spray (corrosion) 48 hours Mil-DTL-1344, Method 2004, Condition E Wire Type M22759/11 5 pounds minimum Mil-DTL-83513, Para 4.5.20 Wire Type M22759/33 10 pounds minimum Shock 50 G's Mil-STD-1344, Method 2004, Condition E Vibration 20 G's Mil-STD-1344, Method 2005, Condition IV Minimum Hermetic Leakage Rate 1 x 10-8 mbar 1/s Moisture Permeation 0.5% in 168 hrs Crimp Tensile Strength Mating Unmating Force No. of Contacts 6 9 15 21 25 31 37 51 100 Maximum Mating Force lb 5.63 9.38 13.13 15.63 19.38 23.13 31.88 62.50 Minimum Unmating Force kg 2.56 4.26 5.96 7.10 8.80 10.50 14.47 28.38 lb 0.28 0.47 0.66 0.78 0.97 1.16 1.59 3.13 kg 0.13 0.21 0.30 0.35 0.44 0.53 0.72 1.42 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:18 Page 7 DURA-CON HERMETIC Engineer's Check List SECTOR Sea Aerospace Sub-Terrain Ground Support Armoured Vehicle Rail Space Radar Avionics Munitions / Missile CONNECTOR STYLE Rectangular Circular Z Axis Compression Power & Signal Hermetic IPC Rated Filtered Edge Connector Multipole High Speed Rugged Enclosure WIRE TYPE Stranded Solid Twisted pairs Co-Axial Colour Code Single / Multi Multi Core Shielded Wire AWG Custom Cable ENVIRONMENT Dust Moisture Resistant Full Water Immersion Chemical Compatibility RoHS Low Smoke / Zero Halogen Extreme Temperature Tolerance Flame Retardant MARKET SEGMENT Oil Petroleum Gas (OPG). Renewable Energy Military & Defence Commercial Computer Industrial Telecommunications Medical CONSTRUCTION Male Female Crimp Solder PC Tail 90 180 RF Signals Number Contact Points Contact Pitch Housing Material Plastic Metal CUSTOM INTERCONNECT Single Ended Double Ended Multi Limb Cable Assembly Strain Relief Backshell Environmental Backshell / Boot 3600 Screened Backshell Moulded Strain Relief Woven Flexible Circuit SPECIFICATION Operating Temperature Range Mating Cycles Electrical Voltage Rating Current Rating Filtration Rating Materials / Finish Contact Plating Housing Plating 7 CI10 Dura-con Hermetic brochure artwork V3:Layout 1 29/5/10 14:16 Page 8 At Cinch our philosophy is that anything is possible. With over 70 years' experience as a global supplier we offer simple, effective solutions to our customers' interconnect and integration needs. From basic interconnect to complex integration requiring bespoke design, we focus primarily on quality, ingenuity and reliability, meeting the high performance demands of industries such as Defence, Aerospace, Space, Telecom, High Speed Data Servers and Industrial Transportation. TOGETHER WE STIMULATE, WE INNOVATE, WE CREATE. (R) GET CONNECTED... CINCH CONNECTORS 1700 Finley Road Lombard IL 60148 USA Tel: 1.630.705.6000 1.800.323.9612 Fax: 1.630.705.6060 Email: info@cinch.com CINCH CONNECTORS LTD. Shireoaks Road Worksop Nottinghamshire S80 3HA Tel: +44 (0) 1909 474131 Fax: +44 (0) 1909 478321 Email: info@cinch.com www.cinch.com Cinch has manufacturing and sales sites located globally approved to AS9100.