LCD Module Technical Specification Fist Edtion Nov 7, 2006 Final Revision KRKKKKK Tyenc =s-s- T -1863D150J-FW-A-AE OPTREX CORPORATION Apprroved : Checked : Prepared : Shigeo Suzuki QUALITY ASSURANCE DIVISION Toshiyuki Okamoto MOBILE,CONSUMER&INDUSTRY DESIGN DIV. Takashi Yuchi MOBILE,CONSUMER&INDUSTRY DESIGN DIV. APPROVED By Signature : Date : Please return this specification within two month with your signature. If not returned within two month ,specification will be considered as having been accepted. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 1/40Table of Contents No. Item Page CONTENTS APPLICATION OVERVIEW ABSOLUTE MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS INTERFACE PIN CONNECTION CO} ot] OF] Se | w INTERFACE TIMING BLOCK DIAGRAM MECHANICAL SPECIFICATION O;}ao sys] oo] oy eR] wl] pw OPTICAL CHARACTERISTICS Oo RELIABILITY TEST CONDITION _ _ INSPECTION STANDARDS bo OTHER FEATURE ww HANDLING PRECAUTIONS FOR TFT-LCD MODULE PACKAGING SPECIFICATION PRODUCTS NUMBER LABELING FORMS LAMP UNIT for 15.0 XGA Revision History Rev. Date Page Comment T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 2/401. APPLICATION This specification applies to color TFT-LCD module, T-51863D150J-FW-A-AE. These specification papers are the proprietary product of OPTREX and include materials protected under copyright of OPTREX. No part of this document may be reproduced in any form or by any means without the express written permission of OPTREX. OPTREX does not assume any liability for infringement of patents, copyrights or other intellectual property rights of third parties by or arising from use of a product specified in this document. No license, express, implied or otherwise, is granted under any patents, copyrights or other intellectual property rights of OPTREX or of others. OPTREX classifies the usage of the TFT-LCD module as follows. Please confirm the usage before using the product. (1) Standard Usage Computers, office equipment, factory automation equipment, test and measurement equipment, communications, transportation equipment(automobiles, ships, trains, etc.), provided, however, that operation is not influenced by TFT-LCD directly. (2) Special Usage Medical equipment, safety equipment, transportation equipment, provided, however, that TFT-LCD is necessary to its operation. (3) Specific Usage Cockpit Equipment, military systems, aerospace equipment, nuclear reactor control systems, life support systems and any other equipment. OPTREX should make a contract that stipulate apportionment of responsibilities between OPTREX and our customer. The product specified in this document is designed for Standard Usage unless otherwise specified in this document. If customers intend to use the product for applications other than those specified for Standard Usage, they should contact OPTREX sales representative in advance. OPTREX has been making continuous effort to improve the reliability of its products. Customers should implement sufficient reliability design of their application equipments such as redundant system design, fail-safe functions, anti-failure features. OPTREX assumes no responsibility for any damage resulting from the use of the product that does not comply with the instructions and the precautions specified in this document. Please contact and consult a OPTREX sales representative for any questions regarding this product. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 3/402. OVERVIEW T-51863D150J-FW-A-AE is 15.0 color TFT-LCD (Thin Film Transistor Liquid Crystal Display) modules composed of LCD panel, driver ICs, control circuit, and backlight unit. By applying 6 bit or 8 bit digital data, 1024 768, 262k-color or 16.7M-color images are displayed on the 15.0 diagonal screen. Input power voltage is 3.8 V for LCD driving. The type of data and control signals are digital and transmitted via LVDS interface per Typ. 65 MHz clock cycle. Inverter for backlight is not included in this module. General specifications are summarized in the following table: ITEM SPECIFICATION Diy An tr aes Number of Dots 1024 x 3 (H) x 768 (V) Pixel Pitch (mm) 0.297 (H) x 0.297 (V) Color Pixel Arrangement RGB vertical stripe Display Mode Normally white TN Number of Color 262k(6 bit/color)16.7M(8 bit/color) Luminance (cd/m2) 450 Wide Viewing Angle Technology Optical Compensation Film Viewing Angle (CR = 10) -75~75 (H) = -60~50 (V) Surface Treatment Anti-glare and hard-coating 3H Electrical Interface LVDS6 bit/8 bit) Optimum Viewing Angle (Contrast ratio) 6 o'clock Module Size (mm) 326.0 (W) x 255.0 (H) x 15.9 (D) Module Mass (g) 1310 Backlight Unit CCEL, 4-tubes, edge-light, replaceable Characteristic value without any note is typical value. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 4/40. ABSOLUTE MAXIMUM RATINGS ITEM SYMBOL MIN. MAX. UNIT Power Supply Voltage for LCD VCC 0 4.0 V Logic Input Voltage VI -0.3 VCC+0.8 V Lamp Voltage VL 0 2500 Vrms Lamp Current IL 0 10.0 mArms Lamp Frequency FL 100 kHz Operation Temperature(Panel) Note 1,2) Top(Panel) -20 70 C Operation Temperature(Ambient) Nete 2) Top(Ambient) 20 70 C Storage Temperature Note 2) Tste -20 80 C [Note] 1) Measured at the center of active area and at the center of panel back surface 2) Top, Tstg < 40C : 90%RH max. without condensation Top,Tstg > 40C : Absolute humidity shall be less than the value of 90%RH at 40C without condensation. 4. ELECTRICAL CHARACTERISTICS (1) TFT- LCD Ambient Temperature : Ta = 25C ITEM SYMBOL | MIN. | TYP. MAX. UNIT Remarks Power Supply Voltage for LCD VCC 3.0 3.3 3.6 Vv *1) Power Supply Current for LCD ICC 410 700 mA *2) Permissive Input Ripple Voltage VRP 100 mVp-p | VCC =+4+3.3 V High VIH 2.0 VCC+0.3 V MODE, SC Logic Input Voltage Low VIL 0 0.8 V MODE, SC *1) Power and signals sequence: tl<10ms 200 ms < t4 0<t2<50ms 200 ms < t5 0<t8<50ms 0<t6 Vcc 0.9VCC_, 0.9VCC LCD Power Supply ,; | Logic Signal { (0.1VCC 0.1VCC + het | gil ae VL ee Backlight Power Supply 5 to data: RGB DATA, DCLK, DENA, MODE, SC T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 5/40VCC-dip conditions: 1) When 2.6 V < VCC <3.0 V, td< 10 ms 2) When VCC < 2.6 V VCC-dip conditions should also follow the power and signals sequence. VCC *2) Typical current condition: 64-gray-bar-pattern(6 bit) 256-gray-bar-pattern(8 bit) 768 line mode VCC = +3.3 V, fu = 48.4 kHz, fv = 60 Hz, fork = 65 MHz (2) Backlight Ta = 25C ITEM SYMBOL MIN. TYP. MAX. | UNIT Remarks Lamp Voltage VL 7 620 7 Vrms IL=6.5 mArms Lamp Current IL 3.5 6.5 8.0 | mArms *2),*6) Lamp Frequency FL 40 - 70 kHz *3) 1300 - - Vrms Ta = 25C Starting Lamp Voltage VS 1500 - - Vrms Ta =0C 1650 - 7 Vrms Ta = 20C Lamp Life Time LT 50000 -- -- h Conga Ams *1) Please use synchronous inverter. *2) Lamp Current measurement method (The current meter is inserted in low voltage line.) A CTL CTL A CTH CTH LCD Module Inverter CTL CTL CTH CTH *3) Lamp frequency of inverter may produce interference with horizontal synchronous frequency, and this may cause horizontal beat on the display. Therefore, please adjust lamp frequency, and keep inverter as far from module as possible or use electronic shielding between inverter and module to avoid the interference. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 6/40*4) Lamp life time is defined as the time either when the brightness becomes 50% of the initial value, or when the starting lamp voltage does not meet the value specified in this table. *5) The life time of the backlight depends on the ambient temperature. The life time will decrease under low/high temperature. *6) Please use the inverter which has symmetrical current wave form as follows, The degree of unbalance: less than 10% The ratio of wave height: less than J/2+10% Tou Ipy: High side peak / The degree of unbalance = | Ip, - Ip,,| /Irms x 100(%) A ; The ratio of wave height = Ip,(or Ip,) / Irms Tp Ip, Low side peak Vv CURRENT WAVE FORM T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 7/405. INTERFACE PIN CONNECTION (1) CN 1(Interface Signal) Used Connector: DF14H-20P-1.25H(56)(HIROSE) Corresponding connector: DF14-20S-1.25C(HIROSE) Pin Function(ISP 6 bit compatibility mode) Function(ISP 8 bit No. Symbol 6 bit input | 8 bit input compatibility mode) 1 VCC +3.3 V Power supply < 2 VCC +3.3 V Power supply < 3 GND GND < 4 GND GND < 5 | Link O- | RO, R1, R2, R3, R4, R5, GO | R2, R38, R4, R5, R6, R7, G2 | RO, R1, R2, R38, R4, R5, GO 6 | Link 0+| RO, R1, R2, R38, R4, R5, GO| R2, R38, R4, R5, R6, R7, G2 | RO, R1, R2, R38, R4, R5, GO 7 GND GND < 8 | Link 1- | G1, G2, G3, G4, G5, BO, B1_| G38, G4, G5, G6, G7, B2, B38 | G1, G2, G8, G4, G5, BO, B1 9 |Link 1+| G1, G2, G8, G4, G5, BO, B1_ | G38, G4, G5, G6, G7, B2, B38 | G1, G2, G8, G4, G5, BO, B1 10 GND GND < 11 | Link 2- | B2, B3, B4, B5, DENA B4, B5, B6, B7, DENA B2, B3, B4, B5, DENA 12 | Link 2+| B2, B3, B4, B5, DENA B4, B5, B6, B7, DENA B2, B3, B4, B5, DENA 13 GND GND < 14 | CLKIN- Clock - < 15 |CLKIN+ Clock + < 16 GND GND < 17 | Link3- | See: *2) RO, R1, GO, G1, BO, B1 R6, R7, G6, G7, B6, B7 18 | Link3+ | See: *2) RO, R1, GO, G1, BO, B1 R6, R7, G6, G7, B6, B7 19 | MODE Low=ISP 6 bit compatibility mode Blatconpa tibility mode 20 SC Scan direction control (Low : Normal , High : Reverse ) | < *1) The shielding case is connected with GND *2) Recommended wiring of Pin 17,18 (6 bit input) o VCC epernitter Low d 680 Q ~~ Pin 17 Pin 17 Pin 18 or Pin 18 620 Q (2) CN 2,4(Backlight) Backlight-side connector: BHSR-02VS-1@ST) Inverter-side connector: SM02B-BHSS(LF)(SN) GST) Pin No. Symbol Function 1,2 CTH VBLH (High Voltage) [Note] VBLH-VBLL = VL T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 8/40(3) CN 3,5(Backlight) Backlight-side connector: BHR-02VS-1@ST) Inverter-side connector: SM02(4.0)B-BHS(LF)(SN) (JST) Pin No. Symbol Function 1,2 CTL VBLL (Low Voltage) [Note] VBLH-VBLL = VL T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 9/40(4) ISP data mapping a. ISP 6 bit compatibility mode bit input) y CLKIN+/ Link0+/ OMmAMmMAMmMAAYAY OFM NO MmaAMAMA Link1+/- Link2+/- b. ISP 6 bit compatibility mode(8 bit input) CLKIN+/- POM MaAMAMARYAEY DOM RAAMAMAREAE DOOAUWHRMRMAaAIM AACE Link1+/- Link2+/- Link3+/- c. ISP 8 bit compatibility mode CLKIN+/- XYPVQOTVTDE LENE NEY XY FEX AVIAN YI FIOM AIEIEN- Link1+/- Link2+/- Page 10/40 OPTREX CORPORATION Link3+/- (AE) T-51863D150J-FW-A-AE6. INTERFACE TIMING LVDS transmitter input signal (1) Timing Specifications ITEM SYMBOL MIN. TYP. MAX, UNIT Frequency fork 50 65 80 MHz DCLK |period tou 12.5 15.4 20 ns Active Time tHA 1024 1024 1024 tcLK ; Blanking Time tHB 20 320 511 tcLkK Horizontal Frequency fa 42.4 48.4 60 kHz Period tH 16.6 20.7 23.6 us DENA Active Time tva 768 768 768 tH Blanking Time tvB 3 38 7 tH Vertical Frequency fy 55 60 75 Hz Period tv 13.3 16.7 18.2 ms [Note] 1) DENA (Data Enable) shall always be positive polarity as shown in the timing specification. 2) DCLK shall appear during all invalid period. 3) LVDS timing follows the timing specifications of LVDS receiver IC: THC63LVDF84B(Thine). 4) tva + tvs < 1024 5) In case of blanking time fluctuation, please use following. tvBn > tvBn-1 3(tH) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 11/40(2) Timing Chart a. Horizontal Timing Chart First Data Last Data ROB Invalid bata 1 \ 2 Y 3 C 1023%1024 Invalid Data tue Lo tua _ \\ DENA AS tu=1/fu A Vv b. Vertical Timing Chart LINE DATA Invalid Data tvB A DENA | tv=1/fv A Vv T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 12/40(3) Color Data Assignment a. 6 bit input INPUT DATA R DATA G DATA B DATA COLOR R5 :R4:R3:R2: Rl: RO | G5: G4! G38! G2:G1:G0]} Bd: B4: B38: B2: Bl : BO MSB LSB |MSB LSB |MSB LSB BLACK 0:0:0:0:0:0/0:0:0:0:0:0/0:0:0:0:0:0 RED@3) 1:1:1:1:1:1/0:0:0:0,0:0]0:0:0:0:0:0 GREENG3)|0,50:0:50:0:;0/1:1:1:151:51/0:50:50:0:0:0 BASIC |BLUEG3) |0,50:0:0,0:0]/0:0:0,0:0,0/1:1:51:1:51:1 COLOR |CYAN 0.-0:0:0 0:0}1:5 1:1 5142151] 124 50215121 MAGENTA} 1:151:51:1:51/0:50:0:0:;0:0]1:1:1:51:1:51 YELLOW 1ilil:i 2:2: 1]/12151:51:51:51/0,50:50,50:50:0 WHITE Pilili til i tfridti tire tirfpiririli iti iii) RED) 0:0:0:0:0:1/0:0:0:0:0:0/0:0:0:0:0:0 RED) 0:0:0:0:1:0/0:0:0:0:0:0/0:0:0:0:0:0 RED RED@2) 1:1:1:1:1:0/0:0:0:0,0:;0]0:0:;0:0:0:0 RED@3) 1i1:1:51:51:1/0:5:0:0:50,0:50]/0:50:0:0:0:0 GREENG) |0,50:0:0:0:0/0:0:0:0,0:1]/0:50:0:0:0:0 GREEN@2) |0,50:0:,0:0:0/0:0:0:0,1:0]/0:50:0:0:0:0 GREEN GREENG2)}0,50:0:5,0:0:0/1:1:1:1,51:50/0:50:0:0:0:0 GREENG63)|0,50:50:50:50:0/1:1:1:5151:51/0:50:50:50:0:0 BLUEQ) 0:0:0:0:0:;0/0:0:0:0:0:0/0:0:0:0:0:1 BLUEQ) 0:0:0:0:0:;0/0:0:0:0:0:0/0:0:0:0:1:0 BLUE BLUE@2) |0:0:0:0:0:0/0,0:0,0:0:0/[1:1:1:1:1.0 BLUE@3) |0:0:0:0:50:50/0,50:0:50:;0:0[1:1:1:51,5151 [Note] 1) Definition of gray scale Color (n) ---n indicates gray scale level. Higher n means brighter level. 2) Data 1:High, 0: Low T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 13/40INPUT DATA R DATA G DATA B DATA R7 ;R6ER5:R4:R3;R2:R1; RO | G7 :G6:G5;G4:G3;G2:G1; GO | B7 :B6;B5:B4:B3:B2:B1 = a ow LSB|MSB LSB|MSB BLACK Oo Oo Oo Oo RED(255) GREEN(255) BLUE(255) CYAN MAGENTA YELLOW WHITE RED(1) RED(2) CDiPGMTRiP iP idiocdicdirico CDi@TRiPreiDdiacdicdirico CDi@TRiPreiDdiacdicdirico CDi@d@TRiPiPidicdicdirico CDi@d@TRiPiPidicdicdirico CDiPGMTRiP iP idiocdicdirico SPOR ie iRP iC icdidirPica DiPtReiPirPididicgie DiC] RiPicGdiRPicdirRico OCOiC]e iP iDdiPidirP:icico OCiPC]Re iP iPDiPidikP:icico OCOiC]e iP iDdiPidirP:icico CDiC]TRPiRPiPiPicdirPicico CiPDPRe iP iDiPiPGdikPicico CiPDPRiRPicirPicdirPicoico DiC] RiPicGdiRPicdirRico DiPMTrRidirPikBirRPiadia DiPVMPrRiDdiryPikBirPiacqdiadqio DiPVMPrRiDdiryPikBirPiacqdiadqio DiPGMTrRiDdirPiBbiPicdiaqioa DiPGMTrRiDdirPiBbiPicdiaqioa DiPM@]TrRidirPiBPirPicdiaioa DiPGMPTrRidirPieBirPicdiaqioa CID] RiDdir-riRPiRPicdicdia RED(@255) GREEN() GREEN(2) GREEN(255) BLUE() BLUE() BLUE(255) [Note] 1) Definition of gray scale Color (n) ---n indicates gray scale level. Higher n means brighter level. 2) Data 1:High, 0: Low T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 14/40(4) Display Position and Scan Direction D(X, Y) shows the data number of input signal for LCD panel signal processing PCB. SC: Low SC: High CN4 CN4 DG,1)) => Da024,1) | D(1024,768)<__} D(, 768) I Lo CN5 ew CN5 SS __ oS CN2 a? CN2 DQ,768) 4+D(1024,768) ] Dd024,1) <_-_ DG) ] CN3 CN3 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 15/407. BLOCK DIAGRAM Timing CN1 > Controller YS > Source Driver Voltage Supply for Gray Levels and Vcom A DC/DC > Converter Gate Driver LCD Panel 1024 X 3 X 768 CCFL aL F@ Ly CN2, 4 CN3, 5 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 16/408. MECHANICAL SPECIFICATIONS (1) Front side oO oO 41,0 oln at O ao ol = Te <a oO peal v6 8sl S A + L ; = Ss > = 7) =F | A | ala Gg ua ce O a Xx) <t Gj oO 4 O Sy = 20 Bo. Je o On tl 5. lS : Ox , Ov Alz = 4 hu | 4 TN yl Nae O FE = ofa M1 2 a/O wo o a a st]0 m (272) (2-2) 9/9 +1 a BP pt i 8 re) 9 (22) . (2) 1 a a 1 A a IN. 2c INS - q io fon N4 Zo Ha Or ed cf iy O | i ~ oO i = oO a u o (VSHvV ONINSAdO) | 1 CE? (Vadv SATLOV)| 1 822 vy yy if] |? q Cc | _ _ | _ _| tH | + | Lo=al = 1G | <t Of eo +1 . 6 -e (s 421) S* LZ o oO & a SSe2 OL age Suc Qo tau ee a <t ~<[ co) rl La <= ~e < a co m v6 io 8s " 7 +0.5mm unless noted, 2)Except for thickness of PET film. is 1) Tolerance (Unit: mm) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 17/40(2) Rear side Willd L44 40 SSaunNd!yuy uot JFOSIKAC!| . . paseu'S8eiue wusrox 21 sdueveiel| ca80 7h S580, ergs. BNg CASOYXTH) (9G)HSE*1-dOd-Hylag?elNo | BQ __ = ee ij ple 092 Lol ov Go] a) | oy 9 Oo Lif Z UPI eNQ- ENO - J - WUGEG/ : i tH aj;qeo duel te $0 uysuaq vauy T3aaVv7- C) O B , UdlzeuzZSUdsd MmBuodsS oe xew wwegZ-dg a8 EE 2W-P oe ct kal LNO i | - PND I j PND |. lel " ml NE! tel | $ - @ + _! 3 - QO I ~ ol | Si 4 v8 O91 L9d vv S*voEe O;SVv ve (Unit: mm) Page 18/40 OPTREX CORPORATION (AE) T-51863D150J-FW-A-AE9. OPTICAL CHARACTERISTICS Ta = 25C, VCC = 3.3 V, Input Signals: T . Values shown in Section 6 ITEM SYMBOL] CONDITION | MIN. TYP. MAX. | UNIT | Remarks Contrast Ratio CR 8v=0, 6n=0 300 450 *1)*2)*5) Luminance Lw 8v=0, 6n=0 360 450 ed/m2 *1)*5) Luminance Uniformity ALw Ov=0, OH=0 30 % *1)*3)*5) tr Ov=0, OH=0 6 ms *1)*4)*5) Response Time tf Qv=0, 0H=0 19 ms *1)*4)*5) Horizontal Ou OR > 10 -65~65 | -75~75 *1)*5) Viewing Vertical Ov -50~40 | -60~50 *1)*5) Angle Horizontal Ou ORS5 -70~70 | -80~80 *1)*5) Vertical Ov -70~60 | -80~70 *1)*5) Image Sticking tis 2h 2 s *6) Red Rx 0.575 0.605 0.635 Ry 0.310 0.340 0.370 Green Gx 0.281 0.811 0.841 Color | Gy ova. Oct 0.535 0.565 0.595 #1)*5) Coordinates |Blue Bx , 0.124 0.154 0.184 By 0.100 0.130 0.160 White Wx 0.283 0.313 0.343 Wy 0.299 0.329 0.359 [Note] These items are measured using CS1000(MINOLTA) for color coordinates, EZContrast(ELDIM) for viewing angle, and CS1000 or BM-5A(TOPCON) for others under the dark room condition (no ambient light) after more than 30 minutes from turning on the lamp unless noted. Condition: IL = 6.5 mArms, Inverter frequency: 50 kHz Measurement method for luminance and color coordinates is as follows. Photodetector Luminance : =2 (BM-5A) 0 (Fj (Field) Color coordinates :9=1 (CS1000) _ ae 500 mm TFT-LCD module | The luminance is measured according to FLAT PANEL DISPLAY MEASUREMENTS STANDARD (VESA Standard). T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 19/40*1) Measurement Point Contrast Ratio, Luminance, Response Time, Viewing Angle, Color Coordinates: Display Center Luminance Uniformity: point 1~5 shown in a figure below (1,1) 256 512 768 1 2 192 BH OB 5 384 a 3 4 576 BD Py (1024,768) *2) Definition of Contrast Ratio CR= CR= Luminance with all white pixels / Luminance with all black pixels *3) Definition of Luminance Uniformity ALw=|Lw(MAX)/Lw(MIN)-1] x 100 *4) Definition of Response Time White Luminance 10% Black 10% *5) Definition of Viewing Angle(@v, 0x) Normal Axis \ ' ' ' I ' I i, Ovi i \ 1 Ng Pe! On Upper(+) \) \ | a Jovy \ i of I I I I I 1 Jai----. Right ) ~--------- LCD panel Lower(-) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 20/40*6) Image Sticking Continuously display the test pattern shown in the figure below for two-hours. Then display a completely white screen. The previous image shall not persist more than two seconds at 25C. _ Cols 510-514 | White Area ' Rows 382-386 : : Black Lines TEST PATTERN FOR IMAGE STICKING TEST T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 21/4010. RELIABILITY TEST CONDITION (1) Temperature and Humidity TEST ITEM CONDITIONS HIGH TEMPERATURE 40C, 90% RH, 240 h HIGH HUMIDITY OPERATION (No condensation) HIGH TEMPERATURE OPERATION 70C, 240 h LOW TEMPERATURE OPERATION -20C, 240 h HIGH TEMPERATURE STORAGE 80C, 240 h LOW TEMPERATURE STORAGE -20C, 240 h THERMAL SHOCK (NON: OPERATION) eee ees ou Cee a 80C), (2) Shock & Vibration ITEM CONDITIONS Shock level: 980 m/s? (100 G) SHOCK Waveform: half sinusoidal wave, 2 ms (NON-OPERATION) | Number of shocks: one shock input in each direction of three mutually Perpendicular axes for a total of six shock inputs Vibration level: 9.8 m/s? (1.0 G) zero to peak Waveform: sinusoidal VIBRATION Frequency range: 5 to 500 Hz (NON-OPERATION) | Frequency sweep rate: 0.5 octave /min Duration: one sweep from 5 to 500 Hz in each of three mutually perpendicular axis(each x,y,z axis: 1 hour, total 3 hours) (3) Judgment standard The judgment of the above tests should be made as follow: Pass: Normal display image, no damage of the display function. (ex. no line defect) Partial transformation of the module parts should be ignored. Fail: No display image, damage of the display function. (ex. line defect) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 22/4012. OTHER FEATURE This LCD module complies with RoHS * directive. * RoHS: Restriction of the use of certain hazardous substances in electrical and electronic equipment T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 24/4013. HANDLING PRECAUTIONS FOR TFT-LCD MODULE Please pay attention to the followings in handling TFT-LCD products: (1) ASSEMBLY PRECAUTION a. Please mount the LCD module by using mounting hole with a screw clamping torque less than 0.5 Nm. Please do not bend or wrench the LCD module in assembling. Please do not drop, bend or twist the LCD module in handling. Please mount the invertor circuit board by using mounting hole of rear side with a screw clamping torque less than 0.2 Nm. b. Please design display housing in accordance with the following guide lines. (a) Housing case must be designed carefully so as not to put stresses on LCD all sides and not to wrench module. The stresses may cause non-uniformity even if there is no non- uniformity statically. (b) Keep sufficient clearance between LCD module back surface and housing when the LCD module is mounted. Approximately 1.0mm of the clearance in the design is recommended taking into account the tolerance of LCD module thickness and mounting structure height on the housing. (c) When some parts, such as, FPC cable and ferrite plate, are installed underneath the LCD module, still sufficient clearance is required, such as 0.5mm. This clearance is, especially, to be reconsidered when the additional parts are implemented for EMI countermeasure. (d) Design the inverter location and connector position carefully so as not to give stress to lamp cable, or not to interface the LCD module by the lamp cable. (e) Keep sufficient clearance between LCD module and the others parts, such as inverter and speaker so as not to interface the LCD module. Approximately 1.0mm of the clearance in the design is recommended. (f) To avoid local elevation/decrease of temperature, considering location of heating element, heat release, thermal design should be done. c. Please do not push or scratch LCD panel surface with anything hard. And do not soil LCD panel surface by touching with bare hands. (Polarizer film, surface of LCD panel is easy to be flawed.) d. Please do not press any parts on the rear side such as source TCP, gate TCP, control circuit board and FPCs during handling LCD module. If pressing rear part is unavoidable, handle the LCD module with care not to damage them. e. Please wipe off LCD panel surface with absorbent cotton or soft cloth in case of it being soiled. f. Please wipe off drops of adhesives like saliva and water on LCD panel surface immediately. They might damage to cause panel surface variation and color change. g. Please do not take a LCD module to pieces and reconstruct it. Resolving and reconstructing modules may cause them not to work well. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 25/40h. Please do not touch metal frames with bare hands and soiled gloves. A color change of the metal frames can happen during a long preservation of soiled LCD modules. i. Please handle metal frame carefully because edge of metal frame is very sharp. j. Please pay attention to handling lead wire of backlight so that it is not tugged in connecting with inverter. k. Please connect the metal frame of LCD module to GND in order to minimize the effect of external noise and EMI. 1. Be sure to connect the cables and the connectors correctly. (2) OPERATING PRECAUTIONS a. Please be sure to turn off the power supply before connecting and disconnecting signal input cable. b. Please do not change variable resistance settings in LCD module. They are adjusted to the most suitable value. If they are changed, it might happen LCD does not satisfy the characteristics specification. c. LCD backlight takes longer time to become stable of radiation characteristics in low temperature than in room temperature. d. The interface signal speed is very high. Please pay attention to transmission line design and other high speed signal precautions to satisfy signal specification. e. A condensation might happen on the surface and inside of LCD module in case of sudden change of ambient temperature. f. Please pay attention not to display the same pattern for very long time. Image might stick on LCD. Even if image sticking happens, it may disappear as the operation time proceeds. g. Please obey the same safe instructions as ones being prepared for ordinary electronic products. (3) PRECAUTIONS WITH ELECTROSTATICS a. This LCD module use CMOS-IC on circuit board and TFT-LCD panel, and so it is easy to be affected by electrostatics. Please be careful with electrostatics by the way of your body connecting to the ground and so on. b. Please remove protection film very slowly from the surface of LCD module to prevent from electrostatics occurrence. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 26/40(4) STORAGE PRECAUTIONS a. Please do not leave the LCDs in the environment of high humidity and high temperature such as 60C90% RH. b. Please do not leave the LCDs in the environment of low temperature; below -20C. (5) SAFETY PRECAUTIONS a. When you waste damaged or unnecessary LCDs, it is recommended to crush LCDs into pieces and wash them off with solvents such as acetone and ethanol, which should later be burned. b. If any liquid leaks out of a damaged glass cell and comes in contact with the hands, wash off thoroughly with soap and water. c. Be sure to turn off the power supply when inserting or disconnecting the cable. d. Inverter should be designed carefully so as not to keep working in case of detecting over current or open circuit on the lamp. (6) OTHERS a. A strong incident light into LCD panel might cause display characteristics changing inferior because of polarizer film, color filter, and other materials becoming inferior. Please do not expose LCD module direct sunlight and strong UV rays. b. Please pay attention to a panel side of LCD module not to contact with other materials in preserving it alone. c. For the packaging box, please pay attention to the followings: (a) Packaging box and inner case for LCD are designed to protect the LCDs from the damage or scratching during transportation. Please do not open except picking LCDs up from the box. (b) Please do not pile them up more than 5 boxes. (They are not designed so.) And please do not turn over. (c) Please handle packaging box with care not to give them sudden shock and vibrations. And also please do not throw them up. (d) Packaging box and inner case for LCDs are made of cardboard. So please pay attention not to get them wet. (Such like keeping them in high humidity or wet place can occur getting them wet.) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 27/40PACKAGING SPECIFICATION 1. PACKAGING BOX material: cardboard construction: See Fig. 1 max. packaging number: 10 pes. dimension: 488 (W) x 395 (A) x 361 (D) [mm] mass(including 10 modules): 17.4 kg label: Labels are put on the box.(See Fig. 2, 3, 4) Top cover LCD Inner box Outside box Fig.1 Illustration of packaging box structure T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 28/40Product name Packaging number Bar-code Bar-code Serial No. Serial No. Bar-code Bar-code Serial No. Serial No. Bar-code Bar-code Serial No. Serial No. Bar-code Bar-code Serial No. Serial No. Bar-code Bar-code Serial No. Serial No. Bar-code Bar-code Kig.2Labell Consignee Product name Product name of consignee Order No. Box No. Place of production Bar-code Shipping date Fig.4 Label 3 Label 38 Label 2 Label 1 Box No. Mass PKG ID Bar-code Special Bar-code Quantity Bar-code Trans ID Bar-code Special Bar-code Fig.38 Label 2 OPTREX TFT-LCD: AA150XNO02 T-51863D150J-FW-A-AE P/ONO. 123456789 cis 001 OF 005 MADE IN JAPAN UI = 2001/11/15 JA1BK4144 Fig.5 Sample of Label3 Fig.6 Location of Labels T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 29/402. LOCATION OF LABEL ON THE PACKAGING BOX @LLabels are put on the box.(See Fig.6) 3. PACKAGING FORM OF PRODUCT @ Each of LCD module is packed in anti-electrostatic bag(Fig.7) @ Packed LCD module is put in the packaging box.(Fig.8) The packaging box accumulates maximum 10 modules. @ Upper protector is put on the products and shut the box.(Fig.9) Product in Anti-electrostatic bag (Surface) Fig.7 Product in Anti-electrostatic bag Lamp lead Se Inner box <a Fig.8 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 30/40eS Top cover Inner box Fig.9 4. CAUTIONS OF SHIPPING & STORAGE Do not turn the packaging upside down while storage and transportation. The boxes should not be piled up more than 5. Handle with care. Keep off from rain & dew. Keep off from direct sunlight exposure. Please store under room temperature & low humidity in original packaging condition when they were shipped. Keep other cautions described in handling manual. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 31/40PRODUCTS NUMBER LABELING FORMS Products number label is constructed as below; _\ Brand Name, Symbol DBrand Name, Symbol WARNING @Products Name of Optrex @T-51512D121-FW-A-AA J LAMP HIGH @Products Name @AA121SK26 VO LTAGE @Production Key Number(13Digits) @ABC1234567890 Date Code 601000011L (Serial Number, Factory Sign) e @ Bar-code of Date Code CALs E158720 = Made in Japan UL File No. (Production Country @ Brand Name, Symbol OPTREX @) Products Name of Optrex ex. T-51512D121-FW-A-AA @ Products Name ex.1: AA121SK26 ex.2: AA150XA038 B @ Production Key Number(13Digits) (ID Number for Production Control) Date Code (Serial Number, Factory Sign) OOOUOUUOUOOUN 1234567 8 910 OT Factory Sign Serial Number on Every Production Week (00001 ~ 99999) Production Week Number(01_ ~53) Production Year Number (Last 1 Digit of AD Year Number) * Date Code is constructed by 9 Digits as below: Ist Digit : Production Year Number (Last 1 Figure of AD Year) 2nd~3rd Digit : Production Week Number in a Year (A Year is divided to 53 weeks from Monday to Saturday) 4th~8th Digit : Serial Number on Every Production Weeks. ( 00001 ~ 99999 ) These are numbered in order according to Production Name. 9th~10th Digit : Factory Sign (on the Module Test Process) (1L: Shisui Factory Line, 1W: CPT Fab-1, 1R: CPT Fab-2, 1U: CPT Wujiang-LCM-1, 1V:CPT Wujiang-LCM-2) T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 32/40Bar-code(Date Code) Bar-code Line for computer reading Date Code mentioned as above. @UL File No. MDTI: 158720, CPT: 194548 ()Production Country MDTUI Made in Japan, CPT: Made in Taiwan/China T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 33/40LAMP UNIT for 15.0"XGA 1. APPLICATION This technical literature applies to the replaceable lamp unit that is the maintenance parts for 15.0XGA TFT-LCD module industrial use. (model name:T-51863D 150J-FW-A-AE) 2. MECHANICAL CHARACTERISTICS Item Specification Remarks Outline Dimension of Reflector | 324+0.6x7.0+0.1x8.3+0.1Gmm) Except wire Mass 22+ 3()(MAX) With wire and connector Lamp Diameter 62.4 (mm) See DRAWING OF OUTLINE DIMENTIONS 3. ENVIRONMENTAL CONDITIONS Item Operation Non Operation Remarks MIN MAX MIN MAX Ambient Temperature -20C 70C -20C 80C No Condensation Top, Tstg< 40C : 90%RH max. without condensation Top, Tstg > 40C : Absolute humidity shall be less than the value of 90%RH at 40C without condensation. 4. ABSOLUTE MAXIMUM RATINGS Item Symbol MIN MAX UNIT Lamp Current IL 0 10.0 mArms Lamp Voltage VS 0 2500 Vrms Lamp Frequency FL 0 100 kHz 5. ELECTRICAL CHARACTERISTICS Item Symbol Condition MIN | TYP | MAX | Unit | Remarks Lamp Current IL Ta =25C 3.5 6.5 8.0 | mArms Lamp Voltage VL Ta =25C - 620 - Vrms Ta =25C 1300 - - Vrms Starting Lamp Voltage VS Ta =0C 1500 - - Vrms Ta =-20C 1650 - - Vrms Lamp Frequency FL IL ee 40 - 70 kHz *1) These values are shown by TDK using CXA-0385 inverter. *2) Lamp Current measurement method (The current meter is inserted in low voltage line.) A CTL CTL A CTH CTH Inverter CTL CTL CTH CTH T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 34/406. OPTICAL CHARACTERISTICS Ta=25C, 6010%RH Item Symbol | MIN TYP MAX | Unit Remarks XNO2 Lw 360 450 - cd/m? ; XNO3 Lw 280 350 - cd/m? Luminance XNO04 Lw 320 400 Z cd/m? | Measurement point shown XNO08 Lw 640 | 800 cd/m? in the figure below Color Coordinates Wx 0.2838 | 0.318 | 0.348 (White) Wy 0.299 | 0.329 | 0.359 [Conditions] [L=6.5 mArms, Inverter frequency: 50 kHz [Measurement Pointl (1,1) 512 MEASUREMENT POINT 7 384 Mm [7 (1024,768) These items are measured when lamp units are assembled into T-51863D150J-FW-A-AE and using CS1000(MINOLTA) for color coordinates, and CS1000 or BM-5A(TOPCON) for Luminance under the dark room condition (no ambient light) after more than 30 minutes from turning on the lamp unless noted. 7. LIFE TIME OF THE LAMP UNIT Environmental Conditions are as follows: Ambient temperature is 25+5C. Lamp Current is 6.5 mArms. Continuous Operation 50,000 h Number of turning on and off 100,000 times (30 see ON-OFF) (1) Lamp life time is defined as the time either when the brightness becomes 50% of the initial value, or when the starting lamp voltage does not meet the value specified in the table of section 5. (2) The life time of the backlight depends on the ambient temperature. The life time will decrease under low/high temperature. (3) Following standards should be satisfied * No flickers should be allowed. * Decrease in luminous length that is caused by lamp blacking is within 11 mm from the edge of the lamp. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 35/408. INTERFACE PIN CONNECTION (1) Backlight-side connector: BHSR-02VS-1@ST) Inverter-side connector: SM02B-BHSS(LF)\(SN) (JST) Pin No. Symbol Function 1,2 CTH VBLH (High Voltage) [Note] VBLH-VBLL = VL (2) Backlight-side connector: BHR-02VS-1@ST) Inverter-side connector: SM02(4.0)B-BHS(LF)(SN) (JST) Pin No. Symbol Function 1,2 CTL VBLL (Low Voltage) [Note] VBLH-VBLL = VL 9. DRAWING OF OUTLINE DIMENTIONS ()AA-L5902174G01(Top) L 324 +:0.6 | 3 3 [ od (2) AA-L5902175G01(Bottom) i 1 3 2 g24 +0.4 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 36/4010. METHOD OF REPLACING THE LAMP UNIT (1) Precautions Please pay attention to the following items while replacing the Lamp Unit. a. Please do not damage the LCD Panel Surface, and do not touch it with bare hands. (Wearing gloves is recommended.) b. Please be careful with electrostatics, and work in clean environment to prevent entering dust and/or foreign matters that will cause bad display image. c. Please be careful of the edge of the frame metal. d. Please replace top and bottom lamp units at the same time. Replace only one lamp unit will cause inferior display image. (2) Method of replacing the Lamp Unit 1) Put the TFT-LCD Module on the table.(LCD Panel Surface is upside.) Please check the LCD Panel Surface for scratch, dust, and foreign matters. Bottom 2) Turn the TFT-LCD Module upside down. Please check the rear surface for dust and foreign matters. Picture 2 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 37/403) Stand the TFT-LCD Module up and push down the latch of rubber holder with that Lamp Unit fastens using a screw driver() and the like. ee ae oe ae S S oS - _ . . . / SS - _ _ SS a SS SS o oe a _ ee i e . oS oe _ _ a S - _ a _ _ - . _ - ae / = SS ae oS S S - a SS SS _ _ - _ _ _ Se oS o . . : ae S . . o ae S S S _ oe a o . . . . o o oe - ae - ae a - . o S ae S SS So _ . oS Push down the latch of rubber holder. 2 o a A f fl ce . . | C . a o : SS : a a - | _ : ae SS ee S o a S a a a S 2 | . | | | Be a SS S S S S S | - _ - : S - o S _ _ _ Se - - SS _ : ae . | C | . | . o oS 2 - - / - _ ee - - _ _ . = _ . o . - - S - S - ae SS . o SS . - S . ae a ae aS a S oF ao : o 2 SS S S S - - _ a S . Be - SS aS S ae S S . . 2 S - . . . - So Picture 3 4) Pull the low voltage side cableH (thin cable) slowly and remove the Lamp Unit.Do not tug at the (thick cable). . ee S . o o oS SS . oC _ . SS es Lo . . S - _ oe o S ee : 8 . ee . S . S - ae aS ae ae S - o S S S S o . 2 . . . . - o . S - S ae - ce / - _ _ - S . o ae oe _ _ Se S a o oe oo . ye - - a . oS oe - . P S S S o o _ _ oe _ SS | _ ee eee ae _ / / - . o - SS a - _ ee o SS SS oe S _ _ _ _ _ S oe S S S : . . 2 . SS 8 2 S S ee o S SS a 2 S S oS S : oe S S S 2 S . ae S S So S / - . o S S o o 2 a S S ce _ . . S oo o : S S S o o S So o S o SS o S S S a = . oe ic | . a . S S a : eee L . ke 2 - . o . - . - S a 2 o SS - S So oS S _ - o . oe - o oo - SS SS 2 S 2 S _ _ _ _ _ _ eee - oC a . Be | . . SS - S - - - - / _ / . SS ee - - i 2 2 2 2 8 S - . o o o o o o o / S S S | S a : : : S / - a S So S S . . S o SS SS / _ Picture 4 5) Remove the other Lamp Unit at the opposite(bottom) side of LCD Module in the same way. See.3) and 4) 6) Picture 5 shows the TFT-LCD Module after removing the Lamp Units - - S S S : a ae 2 S a . ee S _ : - 8 _ : o . _ | c . : ee | . SS : = oS a a - S - S a o S S S a . a ee _ _ _ | ee SS . _ S - a - - . ne S SS SS SS oe - _ oo S ee Cr : _ _ Ss - - - oe So 2 S S o 2 a o . _ _ _ oe | _ | . Co . . . . Be a oe 2 os o S . . S S eS - - - - . S S - | - S . : : : SS SS S _ oS S . - SS / SS S S . . a S S S . - CG ao Co _ : - - - 2 . ] . - . a S S S o o Picture 5 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 38/407) Prepare to insert the new Lamp Units. Open the package and take the new Lamp Units out. Check the new Lamp Units for dust and foreign matters. 8) Stand the TFT-LCD module up and insert the new Lamp Unit. The light guide and reflector sheet should be inside of the Lamp Unit. Please be careful not to hurt your hands from the edge of the Lamp Unit. Please pay attention to i di 1 o Picture 6 9) Please insert Lamp Unit. After inserting the Lamp Unit, please check that the Lamp Unit is fastened with the latch of rubber holder. Please be careful not to tug at and bend the wire hard in handling. . Please check that the Lamp Unit is fastened with the latch of rubber holder. Picture 7 T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 39/4010) Put the lamp cables in the trench of the plastic frame to Keep inside of the module. Picture 8 11) Insert the other Lamp Unit to the opposite(bottom) side of the LCD module in the same way.See. 8) to 10) 12) After replacing the Lamp Units, please check the following items. Appearance of TFT-LCD Module is not changed after replacing Lamp Units. (See. Picture 1 and Picture 2) There is no damage, dust, or foreign matters on the LCD Panel Surface. Install the TFT-LCD Module then check turning on the lamps. T-51863D150J-FW-A-AE (AE) OPTREX CORPORATION Page 40/40