Surface-mounting Relay G6J-Y 43
Surface-mounting Relay
G6J-Y
Ultra-compact and Slim DPDT Relay
• Dimensions of 9H x 5.7W x 10.6L mm provide a mounting
area reduction of approx. 56% when compared with the
OMRON G6S.
• Dielectric strength of 1,500 VAC and an impulse withstand
voltage of 2,500 V for 2 x 10 μs
(conforms to Telcordia specifications (formerly Bellcore)).
• Conforms
to
FCC
Part 68 requirments (1,500
V, 1 0
x 160
μ
s).
• Single-winding latching models to save energy.
• UL recognized / CSA certified.
• RoHS Compliant.
Ordering Information
.
Model Number Legend:
Application Examples
Communications equipment, measurement devices, computer peripheral devices, office automation equipment, and audio-visual products.
Item Model
Terminal Contact form Non-latching Single coil latching
PCB through-hole DPDT G6J-2P-Y G6JU-2P-Y
SMT Gull-wing G6J-2FL-Y G6JU-2FL-Y
SMT Shortened leads G6J-2FS-Y G6JU-2FS-Y
Rated coil voltage
Note 1: When ordering, add the rated coil voltage to the model number.
Example: G6J-2P-Y DC12
Rated coil voltage
Note 2: When ordering tape packing, add “-TR” to the model number.
“-TR” is not part of the relay model number. Therefore it is not marked on the relay case.
Example: G6J-2P-Y-TR DC12
1. Relay Function
None: Non-latching, standard
U: Single-winding latching
2. Contact Form
2: DPDT
3. Terminal Shape
P: PCB through-hole terminals
FL: SMT Gull-wing
FS: SMT shortened leads
4. Packaging
None: Tube packaging
TR: Tape and reel packaging
9. Rated Coil Voltage
3, 4.5, 5, 12, 24
G6J - - Y - DC
234 51
44 Surface-mounting Relay G6J-Y
Specifications
■Contact Data
Note: This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 5% of the load impedance.
This value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. Always double-
check relay suitability under actual load conditions.
■Coil Data
G6J-Y Standard, Non-latching (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y)
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
G6JU-Y Single coil, Latching (G6JU-2P-Y, G6JU-2FL-Y, G6JU-2FS-Y)
Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
2. The operating characteristics are measured at a coil temperature of 23°C.
3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
Rated load 0.3 A @ 125 VAC
1 A @ 30 VDC
Contact material Ag (Au Clad)
Max. carry current 1 A
Max. operating voltage 125 VAC, 110 VDC
Max. operating current 1 A
Max. switching capacity 37.5 VA, 30 W
Min. permissible load (see note) 10m VDC, 10μA
Rated voltage
(VDC)
Rated current
(mA)
Coil resistance
(Ω)
Pick-up voltage Drop-out
voltage
Max. voltage Power
consumption (mW)
% of rated voltage
3 48.0 62.5 75% max. 10% min. 150% max. 140
4.5 32.6 137.9
5 28.9 173.1
12 12.3 976.8
24 9.2 2,600.5 230
Rated voltage
(VDC)
Rated current
(mA)
Coil resistance
(Ω)
Set voltage Reset voltage Max. voltage Power
consumption (mW)
% of rated voltage
3 33.7 89.0 75% max. 75% max. 150% max. 100
4.5 22.0 204.3
5 20.4 245.5
12 9.0 1,329.2
Surface-mounting Relay G6J-Y 45
■Characteristics
Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.
2. Values in parentheses are typical values unless otherwise stated.
3.
The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those for checking the dielectric strength.
4. The above values are initial values.
Item Standard non-latching relays Single coil latching relays
G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y
Contact resistance (See note 1) 100 mΩ max.
Operating (set) time (See note 2) 3 ms max. (approx. 1.6 ms)
Release (reset) time (See note 2) 3 ms max. (approx. 1.0 ms) 3 ms max. (approx. 0.9 ms)
Minimum set/reset pulse width --- 10 ms min. (at 100% rated coil voltage)
Insulation resistance (See note 3) 1,000 MΩ min. (at 500 VDC)
Dielectric strength 1,500 VAC, 50/60 Hz for 1 min. between coil and contacts
1,000 VAC, 50/60 Hz for 1 min. between contacts of different polarity
750 VAC, 50/60 Hz for 1 min. between contacts of the same polarity
Surge withstand voltage 2,500 VAC, (2 x 10 μs) between coil and contacts
1,500 VAC, (10 x 160 μs) between contacts of the same and different polarity
Vibration Mechanical durability 10 to 55 Hz, 5-mm double amplitude
Malfunction durability 10 to 55 Hz, 3.3-mm double amplitude
Shock Mechanical durability 1,000 m/s2 (approx. 100G)
Malfunction durability 750 m/s2 (approx. 75G)
Service life Mechanical 50,000,000 operations min. (at 36,000 operations/hour)
Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour)
Ambient temperature −40 to 85°C with no icing or condensation
Humidity 5% to 85% RH
Weight Approx. 1.0 g
46 Surface-mounting Relay G6J-Y
Characteristic Data
Switching voltage (V)
Switching current (A)
10
7
5
3
0.1 1 3 5 10 30 50 100
300 500
1,000
0.7
1
0.5
0.3
AC resistive load
DC resistive load
Ambient temperature (°C)
−40 −20 0 20 40 60 80 100
250
200
150
100
50
0
Maximum voltage (%)
−40 −20 0 20 40 60 80 100
1.2
1
0.8
0.6
0.4
0.2
0
Ambient temperature (°C)
Switching current (A)
Maximum Switching Capacity Ambient Temperature vs.
Maximum Voltage
Ambient Temperature
vs. Switching Current
Note: “Maximum voltage” is the maximum voltage that can
be applied to the Relay coil.
1,000
500
300
100
50
30
10
5
3
10 0.2 0.4 0.6 0.8 1 1.2
Switching current (A)
30 VDC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
125 VAC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
Switching operations (x104 operations)
max.
avg.
min.
avg.
min.
max.
Maximum estimated value
100
90
80
70
60
50
40
30
20
10
0
−60 −40 −20 0 20 40 60 80 100
Ambient temperature (°C
)
Operating voltage
Release voltage
Change rate on the basis of rated voltage (%)
Z
Z'
Y
Y'
X
X'
200
400
600
800
1,000
1,000
1,0001,000
1,000
800
600
400
200
1,000
Shock directions
Unit: m/s
2
Sample: G6J-2P-Y
Number of Relays: 10
XX'
Not
energized
Energized
Z
Z'
Y
Y'
Electrical Life Expectancy Ambient Temperature vs. Must
Operate or Must Release Voltage
Shock Malfunction
Conditions: Shock is applied in ±X, ±Y, and ±Z directions
three times each with and without energizing the Relays
to check the number of contact malfunctions.
0.001 0.01 0.1 1 10 100 1,000
Operating frequency (x10
3
operations)
100
80
60
40
20
0
max.
min.
max.
min.
Release voltage
Operate voltage
On the basis of rated voltage (%)
Sample: G6J-2P-Y
Number of Relays: 10
Test conditions: 1-A resistive load at
30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/hour
Operating frequency (x103 operations)
Contact resistance (mΩ)
0.001 0.01 0.1 1 10 100 1,000
NO contact
NC contact
1,000
500
300
100
50
30
10
max.
min.
min.
max.
Contact resistance
Sample: G6J-2P-Y
Number of Relays: 10
Test conditions: 1-A resistive load
at 30 VDC with an operation rate
of 50% Switching frequency:
1,800 operations/hour
O
eratin
fre
uenc
x105 o
erations
Contact resistance (mΩ)
0.001 0.01 0.1 1 10 100 1,000
1,000
500
300
100
50
30
10
max.
min.
min.
max.
Sample: G6J-2P-Y
Number of Relays: 10
Test conditions: 10 μA resistive load
at 10 m VDC with an operation rate
of 50% Switching frequency: 7,200
operations/hour
Contact resistance
NO contact
NC contact
Electrical Life Expectancy (with
Must Operate and Must Release
Voltage) (See note.)
Electrical Life Expectancy
(Contact resistance) (See note.)
Contact Reliability Test
(See note.)
Note: 1. The tests were conducted at an ambient temperature of 23°C.
2. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according
to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use
Surface-mounting Relay G6J-Y 47
Set voltage
Reset voltage
Installed in flush
configuration
Initial
stage
+30
+20
+10
0
−10
−20
−30
Average
value
+30
+20
+10
0
−10
−20
−30
Energized
Sample
Not energized
Sample
Change rate on the
basis of initial value (%)
Change rate on the
basis of initial value (%)
Installed in flush
configuration
Initial
stage
Average
value
+30
+20
+10
0
−10
−20
−30
+30
+20
+10
0
−10
−20
−30
Change rate on the
basis of initial value (%)
Change rate on the
basis of initial value (%)
Not energized
Energized
Sample
Sample
Set voltage
Reset voltage
Installed in flush
configuration
Initial
stage
Average
value
Installed in flush
configuration
Initial
stage
Average
value
Mutual Magnetic Interference Mutual Magnetic Interference
−1,200 −800 −400 0 400 800 1,200
Change rate on the basis of initial value (%)
+30
+20
+10
0
−10
−20
−30
External magnetic field (A/m)
Average value
Sample: G6J-2P-Y
Number of Relays: 5
SN
Must Operate voltage
Must Release voltage
Change rate on the basis of initial value (%)
+30
+20
+10
0
−10
−20
−30
External magnetic field (A/m)
Average value
−1,200 −800 −400 0 400 800 1,200
SN
Sample: G6J-2P-Y
Number of Relays: 5
Must Operate voltage
Must Release voltage
Change rate on the basis of initial value (%)
+30
+20
+10
0
−10
−20
−30
External ma
g
netic field
(
A/m
)
Average value
−1,200 −800 −400 0 400 800 1,200
SN
Sample: G6J-2P-Y
Number of Relays: 5
Must Operate voltage
Must Release voltage
Average value
0
10
20
30
40
50
60
70
80
90
1001 10 100 1,000
1 pole
2 poles
Frequency (MHz)
Isolation (dB)
Average value
Frequency (MHz)
Insertion Loss (dB)
0
0.5
1
1.5
2
2.51 10 100 1,000
1 pole
2 poles
Average value
Frequency (MHz)
Return loss (dB)
0
10
20
30
40
50
60
70
3.5
3
2.5
2
1.5
1
0.5
0
1 10 100 1,000
1-pole V.SWR
2-pole V.SWR
1-pole return loss
2-pole return loss
V.SWR
External Magnetic Interference
High-frequency Characteristics
(Isolation)
High-frequency Characteristics
(Insertion Loss)
High-frequency Characteristics
(Return Loss, V.SWR)
Note: 1. The tests were conducted at an ambient temperature of 23°C.
2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics,
including endurance, in the actual machine before use.
48 Surface-mounting Relay G6J-Y
0 0.5 1 1.5 2 2.5 3
40
35
30
25
20
15
10
5
Time (ms)
Sample: G6J-2P-Y
Number of Relays: 30 Must Operate time
Must Release time
Number of contacts
Time (ms)
Number of contacts
0 0.5 1 1.5 2 2.5 3
40
35
30
25
20
15
10
5
Sample: G6J-2P-Y
Number of Relays: 30
Must Operate bounce time
Must Release bounce time
After
Change rate on the basis of rated value (%)
Initial
5.0
4.0
3.0
2.0
1.0
0.0
−1.0
−2.0
−3.0
−4.0
−5.0
Must Operate voltage
Must Release voltage
Must Operate and Must Release
Time Distribution (See note.)
Note: The tests were conducted at an ambient temperature of 23°C.
Must Operate and Must Release
Bounce Time Distribution
(See note.)
Vibration Resistance
Time (ms)
Number of contacts
0 0.5 1 1.5 2 2.5 3
40
35
30
25
20
15
10
5
Sample: G6J-2P-Y
Number of Relays: 30
Must Operate bounce time
Must Release bounce time
Surface-mounting Relay G6J-Y 49
Dimensions
Note: All units are in millimeters unless otherwise stated.
A tolerance of ±0.3 (±0.01) applies to every dimension in the following drawings unless otherwise stated.
5.710.6
9
3.5 0.3
1.5
3.2 3.2
5.4
7.6
0.4 0.15
7.6
5.4
3.2
Eight, 0.85-dia.
holes
(1.25)
(1.5)
3.2
+
−
1234
8765
+
−
SR
−
+
1234
8765
5.7
5.7
3.2
10.6
0.41.5
10.0 max.
3.2
5.4
7.6
7.6
5.4
3.2
4.35
0.8
(1.5)
2.35
−
+
SR
+
−
1234
8765
+
−
1234
8765
10.6
0.41.5
10.0 max.
3.2
5.4
7.6
5.7
7.4
3.2
7.6
5.4
3.2
5.2
0.8
(1.5)
3.2
−
+
SR
+
−
1234
8765
+
−
1234
8765
G6J-2P-Y
G6JU-2P-Y Mounting Dimensions
(Bottom View)*
Terminal Arrangement
Internal Connections
(Bottom View)
G6J-2P-Y
Orientation mark
G6JU-2P-Y
Orientation mark
G6J-2FS-Y
G6JU-2FS-Y Mounting Dimensions
(Top View)*
Terminal Arrangement/
Internal Connections
(Top View)
G6J-2FS-Y
Orientation mark
G6JU-2FS-Y
Orientation mark
*Tolerance ±0.1 mm
*Tolerance ±0.1 mm
G6J-2FL-Y
G6JU-2FL-Y
Mounting Dimensions
(Top View)*
Terminal Arrangement/
Internal Connections
(Top View)
G6J-2FL-Y
Orientation mark
G6JU-2FL-Y
Orientation mark
*Tolerance ±0.1 mm
50 Surface-mounting Relay G6J-Y
Stick Packing and Tape Packing
1. Stick Packing
Relays in stick packing are arranged so that the orientation mark of
each Relay is on the left side.
Always confirm that the Relays are in the correct orientation when
mounting the Relays to the PCBs.
Stick length: 555 mm (stopper not included)
No. of Relays per stick: 50
2. Tape Packing (Surface-mounting Terminal
Relays)
When ordering Relays in tape packing, add the prefix “-TR” to the
model number, otherwise the Relays in stick packing will be provided.
Direction of Relay Insertion
Reel Dimensions
Carrier Tape Dimensions
Tape type: TB2412R (EIAJ (Electronic Industrial Association
of Japan))
Reel type: R24D (EIAJ (Electronic Industrial Association of
Japan))
Relays per reel: 400
Stopper (gray)
Orientation of Relays
Stopper (green)
Pulling Direction
Top tape (cover tape)
Carrier tape Embossed tape
Pulling
direction
Orientation mark
25.5±
0.5
29.5±
1
80
330
R1
A
21 dia.
2±
0.5
13±
0.2 dia.
±
0.5
Enlarged View of Section A
1.5 dia.
+0.1
0
16±0.1
4±0.1
2±0.1
6.2±0.1 8.3±0.1
5° max.
B
B
A
A
A-A Cross Section
24±0.2
11.1±0.1 6.3±0.1
10.2±0.1
0.4±0.05
1.75±0.1
5° max.
5° max.
B-B Cross Section
11.5±0.1
G6J-2FS-Y, G6JU-2FS-Y
G6J-2FL-Y, G6JU-2FL-Y
1.5 dia.
+0.1
0
A-A Cross Section
5° max.
B-B Cross Section
16±
0.1
4±
0.1
24±
0.2
11.1±
0.1
6.3±
0.1
10.2±
0.1
0.4±
0.05
11.5±
0.1
1.75±
0.1
2±
0.1
7.9±
0.1
10±
0.1
B
B
A
A
5° max.
5° max.
Surface-mounting Relay G6J-Y 51
Recommended Soldering Method
IRS Method (for Surface-mounting Terminal Relays)
Note: Temperatures are given for the surface of the terminal.
•The thickness of cream solder to be applied should be between
150 and 200 μm on OMRON's recommended PCB pattern.
•In order to perform correct soldering, it is recommended that the
correct soldering conditions be maintained as shown below on the
left-hand side.
Visually check that the Relay is properly soldered.
■Approved Standards
UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C
Surface of the
relay terminal
Temperature (°C)
250 max.
230
180
150 Preheating
Time (s)
120 max. 30 max.
Soldering
Top of cover (Peak): 255°C max.
Correct Soldering
Relay
Te r m i n a l
Solder
PCB Land
Incorrect Soldering
Insufficient
amount of
solder
Excessive
amount of
solder
Contact form Coil rating Contact rating Number of test operations
DPDT G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC
G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC
1 A at 30 VDC (Resistive)
0.5 A at 60 VDC (Resistive)
0.3 A at 125 VAC (General purpose)
6000
52 Surface-mounting Relay G6J-Y
Precautions
Correct Use
Long Term Current Carrying
Under a long-term current carrying without switching, the insulation
resistance of the coil goes down gradually due to the heat generated
by the coil itself. Furthermore, the contact resistance of the Relay will
gradually become unstable due to the generation of film on the con-
tact surfaces. A Latching Relay can be used to prevent these prob-
lems. When using a non-latching relay, the design of the fail-safe
circuit provides protection against contact failure and open coils.
Handling of Surface-mounting Relays
Use the Relay as soon as possible after opening the moisture-proof
package. If the Relay is left for a long time after opening the mois-
ture-proof package, the appearance may suffer and seal failure may
occur after the solder mounting process. To store the Relay after
opening the moisture-proof package, place it into the original pack-
age and seal the package with adhesive tape.
When washing the product after soldering the Relay to a PCB, use a
water-based solvent or alcohol-based solvent, and keep the solvent
temperature at less than 40°C. Do not put the relay in a cold cleaning
bath immediately after soldering.
Soldering
Solder: JIS Z3282, H63A
Soldering temperature: Approx. 250°C (At 260°C if the DWS method
is used.)
Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and
approx. 3 s for the second time if the DWS method is used.)
Be sure to adjust the level of the molten solder so that the solder will
not overflow onto the PCB.
Claw Securing Force During Automatic Insertion
During automatic insertion of Relays, make sure to set the securing
force of the claws to the following values so that the Relay character-
istics will be maintained.
Environmental Conditions During Operation, Storage,
and Transportation
Protect the Relays from direct sunlight and keep the Relays under
normal temperature, humidity, and pressure.
Mounting Latching Relays
The Latching Relays are reset before shipping. If excessive vibration
or shock is imposed, however, the Latching Relays may be set acci-
dentally. Be sure to apply a reset signal before use. Make sure that
the vibration or shock that is generated by other devices on the same
panel does not exceed the rated value of the Latching Relays.
Maximum Voltage
The maximum voltage of the coil can be obtained from the coil tem-
perature increase and the heat-resisting temperature of coil insulat-
ing sheath material. (Exceeding the heat-resisting temperature may
result in burning or short-circuiting.) The maximum voltage also
involves important restrictions. Maximum voltage:
•must not cause thermal changes or deterioration of the insulating
material.
•must not cause damage to other control devices.
•must not cause any harmful effect on people.
•must not cause fire.
Therefore, be sure not to exceed the maximum voltage specified in
the catalog.
As a rule, the rated voltage must be applied to the coil. A voltage
exceeding the rated value, however, can be applied to the coil pro-
vided that the voltage is less than the maximum voltage. It must be
noted that continuous voltage application to the coil will cause a coil
temperature increase which could deteriorate the coil insulation,
shorten the relay’s electrical life, or affect various characteristics of
the relay.
Coating
Relays mounted on PCBs may be coated or washed. Do not apply
coatings or detergents containing silicone.
Other Handling
Dropping the relay may impose excess shock that exceeds the spec-
ifications. Do not use any relay that has been dropped.
A
CB
Direction A: 4.90 N max.
Direction B: 9.80 N max.
Direction C: 9.80 N max.
Secure the claws to the area indicated by shading.
Do not attach them to the center area or to only part of the Relay.
Surface-mounting Relay G6J-Y
MEMO
Surface-mounting Relay G6J-Y
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
Cat. No. X301-E-1bPrinted in USA
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
09/11 Specifications subject to change without notice
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.