ECP180 Series GREEN PO POWER EEN * Low 1" Profile * High Power Density * 2.0" by 4.0" Footprint * 120W Convectioncooled Rating * 180W Force Cooled Rating * Medical & ITE Approvals * High Efficiency, up to 94% * Less than 0.5W No Load Input Power * BuiltIn Fan Supply * Low Earth Leakage Current * 5000m Operating Altitude The ECP180 series has been designed to minimise no load power consumption and maximise efficiency facilitating equipment design to meet the latest environmental legislation and minimising power loss and heating within equipment enclosures. Approved for medical and ITE applications, this range of single output AC/DC power supplies are packaged in an ultra-low profile 1" height with a foot print of just 2.0" by 4.0". The ECP180 provides up to 180W force-cooled or 120W convection-cooled leading to very high power densities of 22W/in3 or 15W/in3 respectively. A 12V, 500mA fan supply is included in the design. The power supply contains two fuses and low leakage currents as required by medical applications and is safety approved to operate in a 70 C ambient. The low profile and safety approvals covering ITE and medical standards along with conducted emissions meeting EN55011/22 level B allow the versatile ECP180 series to be used in a vast range of applications. xppower.com Models and Ratings Output Current Convection-cooled Forced-cooled(1) Ripple and Noise pk-pk(2) Fan Output Efficiency(3) Model Number(4) 12.0 V 10.00 A 15.00 A 120 mV 12 V/0.5 A 92% ECP180PS12 15.0 V 8.00 A 12.00 A 150 mV 12 V/0.5 A 92% ECP180PS15 24.0 V 5.00 A 7.50 A 240 mV 12 V/0.5 A 93% ECP180PS24 28.0 V 4.30 A 6.43 A 280 mV 12 V/0.5 A 93% ECP180PS28 36.0 V 3.33 A 5.00 A 360 mV 12 V/0.5 A 94% ECP180PS36 48.0 V 2.50 A 3.75 A 480 mV 12 V/0.5 A 94% ECP180PS48 Output Voltage Notes: 1. Requires 10 CFM. 2. Measured with 20 MHz bandwidth and 10 F electrolytic capacitor in parallel with 0.1 F ceramic capacitor 3. Minimum average efficiencies measured at 25%, 50%, 75% & 100% of 180 W load and 230 VAC input. Input Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Derate output from 120 W at 100 VAC to 110 W at 90 VAC and 100 W at 85 VAC when convection-cooled Input Voltage - Operating 85 115/230 264 VAC Input Frequency 47 50/60 63 Hz Power Factor Input Current - Full Load Inrush Current Earth Leakage Current 1.8/0.9 A 115/230 VAC 80 A 230 VAC cold start, 25 C 230 A 115/230 VAC/50 Hz (Typ.), 264 VAC/60 Hz (Max.) 0.5 W 85/150 No Load Input Power Input Protection Agency approval 47-63 Hz 230 VAC, 100% load EN61000-3-2 class A EN61000-3-2 class C > 145W >0.9 F3.15 A/250 V Internal fuse fitted in line and neutral. Output Characteristics Characteristic Output Voltage - V1 Minimum Typical 12 Initial Set Accuracy Minimum Load Units 48 VDC 1 % 0 2 10 17/11 See Models and Ratings table 50% load, 115/230 VAC s 115/230 VAC full load. See fig. 3 & 4. ms Min at full load, 115 VAC. Typical at 120W/180W Drift 0.02 % After 20 min warm up Line Regulation 0.5 % 90-264 VAC Load Regulation 0.5 % 0-100% load % Recovery within 1% in less than 500 s for a 50-75% and 75-50% load step Transient Response 4 Over/Undershoot 4 Ripple & Noise % 1 % pk-pk Overvoltage Protection 110 140 % Overload Protection 110 160 % I nom 0.02 %/ C Short Circuit Protection Temperature Coefficient Overtemperature Protection 2 Notes & Conditions A Start Up Delay Hold Up Time Maximum Full Load 20 MHz bandwidth & 10 F electrolytic capacitor in parallel with 0.1 F ceramic capacitor, See fig. 6. Vnom, recycle input to reset See fig. 1. Trip and Restart See fig. 2. C Measured Internally, Auto Resetting xppower.com Output Overload Characteristic Figure. 1 ECP180PS12 ECP180PS24 Over Current Profile 100% 110% Percent Overload 120% 130% Over Current Profile 140% 100% 150% 12.2 Percent Overload 120% 130% 140% 150% 12.2 11.8 90Vac 11.4 115Vac 230Vac 11 264Vac 10.6 Output Voltage (V) 11.8 Output Voltage (V) 110% 90Vac 11.4 115Vac 230Vac 11 264Vac 10.6 10.2 10.2 15 16.5 18 Current (A) 19.5 21 22.5 15 16.5 18 Current (A) 19.5 21 22.5 Output Short Circuit Profile Figure 2 ECP180PS12 ECP180PS24 Output Start Up Time Output Rise Time Figure 3 Figure 4 ECP180PS12 90VAC full load ECP180PS24 90 VAC full load 3 xppower.com Output Hold Up Time Figure 5 ECP180PS12 90VAC 120W load ECP180PS12 90VAC full load Output Noise & Ripple Figure 6 ECP180PS12 at 264VAC & full load Low Frequency 4 High Frequecy xppower.com General Specifications Xxxxxxxxxx Characteristic Minimum Typical Efficiency Maximum Units 94 % Notes & Conditions 230 VAC Full load (see fig. 7 & 8) Isolation: Input to Output 4000 VAC 2 MOPP Input to Ground 1500 VAC 1 MOPP Output to Ground 1500 VAC 1 MOPP Switching Frequency 65 130 kHz PFC 60 90 kHz Main Converter 22/15 Power Density Mean Time Between Failure Weight W/in Forced / Convection-cooled 300 kHrs MIL-HDBK-217F, Notice 2 +25 C GB 0.51(230) lb(g) 3 Efficiency Versus Load 100% 90% 90Vac input Efficiency Figure 7 ECP180PS12 115Vac input 230Vac input 80% 264Vac input 70% 10 20 30 40 50 Load (%) 60 70 80 90 100 100% 90% 90Vac input Efficiency Figure 8 ECP180PS24 115Vac input 230Vac input 80% 264Vac input 70% 10 20 30 40 50 Load (%) 60 70 80 90 100 5 xppower.com Environmental Maximum Units Operating Temperature Characteristic Minimum -20 Typical +70 C Storage Temperature -40 +85 Cooling 10 Humidity 5 Operating Altitude Notes & Conditions See derating curve, fig.9 C CFM Forced Cooled > 120W 95 %RH Non-condensing 5000 m Shock 3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (+/- 0.5msecs), half sine. Conforms to EN60068-2-27 Vibration Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6 Thermal Derating Curve Figure 9 Output Load (%) 100 50 0 -20 0 +50 +70 Ambient Temperature (C) Figure 10 Convection-cooled Power (w) Input Derating Curve 120 110 100 0 85 90 100 Input Voltage (VAC) 6 264 xppower.com Electromagnetic Electromagnetic Compatibility Compatibility -- Emissions Emissions Standard Test Level Conducted EN55011/22 Class B Radiated EN55011/22 Class A Class B with King Core KSB RC 13*23*7 on input cable and KSB T 25*12*5 on output cable Harmonic Current EN61000-3-2 Class A Meet Class C for loads above 145W Voltage Fluctuations EN61000-3-3 Phenomenon Criteria Notes & Conditions Electromagnetic Compatibility - Immunity - Phenomenon Low Voltage PSU EMC Standard Test Level Criteria EN61204-3 High severity level as below Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3 A EN55024 (100 VAC) Dip > 95% (0 VAC), 8.3ms A Dip 30% (70 VAC), 416ms A Dip > 95% (0 VAC), 4160ms EN55024 (240 VAC) Dip > 95% (0 VAC), 10.0ms Dip 30% (168 VAC), 500ms Dip > 95% (0 VAC), 5000ms Dip > 95% (0 VAC), 10.0ms Dips and Interruptions EN60601-1-2 (100 VAC) Dip 60% (40 VAC), 100ms Dip 30% (70 VAC), 500ms Dip > 95% (0 VAC), 5000ms Dip > 95% (0 VAC), 10.0ms EN60601-1-2 (240 VAC) Dip 60% (96 VAC), 100ms Dip 30% (168 VAC), 500ms Dip > 95% (0 VAC), 5000ms Notes & Conditions B A A B A B A Derate output power to 18W for criteria A B A A A B Safety Agency Approvals Safety Agency Safety Standard Category CB Report IEC60950-1:2005 + A1:2009 Information Technology UL UL60950-1 (2011), CSA 22.2 No.60950-1-11 Ed 2 Information Technology TUV EN60950-1:2006 + A11:2009 + A1:2010 + A12:2012 Information Technology CE LVD Safety Agency Safety Standard Category CB Report IEC60601-1 Ed 3 Including Risk Management Medical UL ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:08 Medical TUV EN60601-1:2006 Medical Primary to Secondary 2 x MOPP (Means of Patient Protection) Primary to Earth 1 x MOPP (Means of Patient Protection) Secondary to Earth 1 x MOPP (Means of Patient Protection) Means of Protection Catergory IEC60601-1 Ed3 7 xppower.com Signals Mechanical Details Figure 10 0.84 (21.3) 0.06 (1.6) 0.10 (2.5) 4.00 (101.6) 3.75 (95.3) Q1 L1 1 1.75 (44.5) CN2 2.00 (50.8) 3 6 CN1 TR1 C2 1 C52 2 1 0.13 (3.2) CN3 Mounting screw holes 4 places 0.13 (3.2) Mounting holes marked with CN2 - Output Connector must be connected to safety earth CN3 - Fan Connector CN1 - Input Connector Pin 1 +Vout Pin 1 Line Pin 1 Fan - Pin 2 +Vout Pin 2 Not Fitted Pin 2 Fan + Pin 3 +Vout Pin 3 Neutral Pin 4 -Vout Pin 5 -Vout Pin 6 -Vout Mates with JST housing VHR-3N and JST Series SVH-21T-P1.1 crimp terminals Mates with Molex housing 22-01-1022 and 2759 crimp terminals Mates with JST housing VHR-6N and JST Series SVH-21T-P1.1 crimp terminals Notes 1. All dimensions shown in inches (mm). Tolerance: 0.02 (0.5) 8 0.13 (o3.4) 2. Weight: 0.51 lbs (230 g) approx. xppower.com Thermal Thermal Considerations Considerations In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of direct air flow). See Mechanical Details for component locations. Temperature Measurements (At Maximum Ambient) Max Temperature C Component TR1 Coil 110C L1 Coil 120C Q1 Body 120C C2 105C C52 105C Service Life The estimated service life of the ECP180 is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitor with in the product when installed by the end application, The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature. Estimated Service Life vs Component Temperature Figure 11 130000 120000 110000 100000 Lifetime (Hrs) 90000 80000 70000 60000 50000 40000 C52 30000 20000 10000 0 105 95 85 75 65 55 C52 Temperature (C) 9 www.xppower.com www.xppower.comNorth American HQ XP Power 990 Benecia Avenue, Sunnyvale, CA 94085 Phone : +1 (408) 732-7777 Fax : +1 (408) 732-2002 Email : nasales@xppower.com European HQ XP Power Horseshoe Park, Pangbourne, Berkshire, RG8 7JW, UK Phone : +44 (0)118 984 5515 Fax : +44 (0)118 984 3423 Email : eusales@xppower.com German HQ XP Power Auf der Hohe 2, D-28357 Bremen, Germany Phone : +49 (0)421 63 93 3 0 Fax : +49 (0)421 63 93 3 10 Email : desales@xppower.com Asian HQ XP Power 401 Commonwealth Drive, Haw Par Technocentre, Lobby B #02-02, Singapore 149598 Phone : +65 6411 6900 Fax : +65 6741 8730 Email : apsales@xppower.com Web : www.xppowerchina.com / www.xppower.com North American Sales Offices Toll Free ....................+1 (800) 253-0490 New England.............+1 (603) 818-4020 Mid Atlantic ...............+1 (973) 658-8001 Central Region ..........+1 (972) 578-1530 Western Region ........+1 (408) 732-7777 European Sales Offices Austria.....................+43 (0)1 41 63 3 08 Belgium.................+33 (0)1 45 12 31 15 Denmark ......................+45 43 42 38 33 Finland ....................... +358 2 4788 500 France ..................+33 (0)1 45 12 31 15 Germany ...............+49 (0)421 63 93 3 0 Italy ............................+39 02 70103517 Netherlands...........+49 (0)421 63 93 3 0 Norway ........................+47 63 94 60 18 Sweden................. +46 (0)8 555 367 00 Switzerland............ +41 (0)56 448 90 80 United Kingdom ....+44 (0)118 984 5515 Asian Sales Offices Shanghai................... +86 21 6486 7817 Singapore ..................... +65 6411 6902 Distributors Australia ......................+61 2 9809 5022 Czech Rep. ...............+420 235 366 129 Czech Rep. ...............+420 539 050 630 Estonia............................+372 6228866 Greece ......................+30 210 240 1961 Hungary ........................+36 1 705 2345 India ...............+91 80 4095 9330/31/32 Israel ............................+972 9 7498777 Japan..........................+81 48 864 7733 Korea ..........................+82 31 345 8982 Latvia ............................+371 67501005 Lithuania ......................+370 5 2652683 Poland .........................+48 22 8627500 Portugal .....................+34 93 263 33 54 Romania .....................+4 0348 730 920 Russia .......................+7 (495)234 0636 Russia .......................+7 (812)325 5115 Slovenia & Balkans......+386 1 583 7930 South Africa ................+27 11 609 7122 Spain .........................+34 93 263 33 54 Taiwan .........................+886 3 3559642 Turkey .......................+90 212 465 7199 Amtex Vums Powerprag Koala Elektronik Elgerta ADEM Electronics JAMSoft Digiprotech Appletec Bellnix Hanpower Caro Elgerta Gamma Venco Multichron T.L. 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