PRODUCT OVERVIEW Compact Power Line 48V DC Critical Power Solution Benefits Reliability * Compact 48V DC distributed power system * Efficiency approaching 97% * Maximum power in minimal space - Proven field performance - Advanced alarming - N+1 modularity Intelligence - Industry leading controller features * Scalable to 80 kW - Ethernet interface for remote access * Powering enterprise and telecommunications networks - Centralized network management Investment Protection - Minimal space requirements 1RU CPL Power System - Versatile configurations - Efficient operation Overview Rectifier Options On Time Delivery The Compact Power Line platform is designed to provide highly reliable DC power for 48V distributed power architectures. A single shelf configuration provides up to 11kW of 48V output power in 1U high and mounts in 19-inch or 23-inch wide frames. The CPL product platform is easily expandable for future growth. CPL is a reliable DC power solution for mission-critical enterprise and telecommunications network equipment. CP2000 and CP2725 rectifiers are single phase, constant power rectifiers that provide 2000 Watts and 2725 Watts (respectively) of highly reliable DC power. The constant output power characteristics, extended temperature range, universal AC input, and compact size are key attributes that make this rectifier the right choice for your power needs. - Standard building blocks Shelf Options The CP product line provides several shelf options with common or split DC output configurations. J85480S1 shelves have four slots for rectifiers or converters (PEMs). CPL shelves are primarily used without a controller or with a customer's controller using I2C communications. J2007001 shelves have four slots with space for a fullfeature Pulsar Edge Controller. The Pulsar Edge controller has Ethernet connectivity to facilitate remote network management to monitor and control rectifiers, batteries, and distribution. CPL is ideal for a broad range of applications requiring highly efficient 48V DC power. 1/10 Compact Power Line Brochure Pulsar Edge Controller CPL features the Pulsar Edge controller delivering large system intelligence in a small system form factor. Ethernet connectivity with SNMP facilitates remote network management. (c) 2010 Lineage Power. All rights reserved. - 4 - 6 week availability - 24/7 support Total Efficiency The Lineage Power Total EfficiencyTM (TE) architecture reduces energy loss and lowers cooling costs by 50-70%. TE products will prioritize sustainable energy sources like solar, wind, water and fuel cells over traditional utility grid or diesel generator sources - and they will intelligently respond to smart grid information to reduce consumption during peak demand periods. Active Rectifier Management (ARM) and Battery Charging Optimization (BCO) features increase efficiency on current and legacy power infrastructures. The Total Efficiency architecture addresses issues end-to-end based on our proven experience and expertise in batteries, power distribution, DC energy systems, AC/DC power supplies, and DC/DC board mounted power to deliver a solution that is more safe, reliable and energy efficient than alternatives from our competitors. TECHNICAL SPECIFICATIONS - RECTIFIER CPL 2725 Total EfficiencyTM Rectifier The CP2725 TE rectifier provides significantly improved operational efficiency and is fully backwards compatible with currently deployed CPL energy systems. This high-density front-to-back airflow rectifier is designed for minimal space utilization and is highly expandable for future growth. The power module is available with many features including PoE isolation, RS485 communications bus for use with Lineage Power battery-plant controllers in forming an energy reserve system and redundant I2C communications bus for use with a customer's controller. This flexible and sophisticated feature set makes this front-end power supply an excellent choice for power in a variety of application spaces. Applications * Enterprise networks * Power over Ethernet * SAN/NAS/iSCSI applications * Indoor wireless * Telecom equipment * VoIP/soft switches * LAN/WAN/MAN applications * Routers and switches * Compact 1RU form factor * Front panel LED indicators * CE marked * PMBus compliant dual I2C and RS485 serial bus communications * Internal variable-speed fan control * Programmable output voltage; 44 - 58 Vdc * Universal AC input * Hot pluggable Key Features * Constant power; 52 - 58 Vdc * RoHS 6 compliant * PoE compliant Specifications Input Voltage Range - Low-Line - High-Line Output 90 - 140 Vac (1200W) 185 - 300 Vac (2725) 150 - 185 Vac (2725) derates to 80% full load Input Frequency 47 - 63 Hz Input Current 13.3 Arms @ 100Vac 11.2 Arms @ 120Vac 14.2 Arms @ 200Vac 13.1 Arms @ 240Vac Inrush Transient 25 Apk typical Input Leakage Current 2.5 mA typical Total Harmonic Distortion (THD) < 5% Power Factor 0.98 typical Holdup Time 15 ms @ 75% full power 20 ms (loads below 1200W) EMC Conducted FCC and CISPR22 (EN55022) Class A General Cooling Internal variable-speed fan cooled Efficiency Approaching 97% Heat Dissipation 114 W / 387 BTU 1/10 Compact Power Line Brochure Voltage Default 54 Vdc Voltage Adjust Range - Hardware set via margin pin - I2C or RS485 set 44 - 58 Vdc 42 - 58 Vdc Output Current - Low-Line - High-Line - High-Line 22.2 Adc, 54V 50.5 Adc, 54V 53.4 Adc, 52V Output Power - Low-Line - High-Line 1200 Watts 2725 Watts Psophometric Noise 2 mVrms max Ripple (5Hz to 20MHz) - RMS - Peak-to-Peak 250 mVrms 500 mVpk-pk Overvoltage Protection - Delayed - Immediate 60 Vdc 65 Vdc Over Temperature - Warning - Shutdown 5C 20C (c) 2010 Lineage Power. All rights reserved. Page 2 TECHNICAL SPECIFICATIONS - RECTIFIER Mechanical Safety and Standards Compliance Length (in./mm) 13.85 / 351.2 Width (in./mm) 4 / 101.6 Height (in./mm) 1.63 / 41.4 Weight (lb / kg) 5 / 2.27 Zone 4 Per Telcordia GR-63-CORE, all floors when installed in CPL shelf Safety CE mark to Low Voltage Directive 2006/95/EC UL 609501-1 Recognized CAN/CSA C22.2 No. 60950-1-03 Certified VDE 0805-1 Licensed to IEC60950-1 Environmental RoHS Compliant to RoHS EU Directive 2002/95/EC Operating Temperature -40C1 to +75C (-40 to 167 F) EMC FCC and CISPR22 (EN 55022) Class A Storage Temperature -40C to +85C (-40 to 185 F) ESD EN/IEC 61000-4-2 Level 3 Power De-Rating > +55C (derates @ 2% per C) Relative Humidity 95% max, non-condensing Altitude 4,000m max (13,000 ft) Audible Noise 55dBA, typical 1. Designed to start at an ambient as low as -40C but may not meet operational limits until above -5C. Front Panel LEDs Symbol Analog Mode I2C Mode RS485 Mode On: Input OK Blinking: Input out of limits On: Output OK Blinking: Overload On: Over-temperature warning On: Over-temperature warning Blinking: Service On: Fault On: Over-temperature warning On: Output OK Blinking: Overload Dimensions Outline Drawing 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 3 TECHNICAL SPECIFICATIONS - RECTIFIER CPL 2000 Rectifiers The CPL 2000 rectifiers are specifically designed to operate as an integral part of a complete distributed power system. The high-density, front-to-back airflow rectifier is designed for minimal space utilization and is highly expandable for future growth. The power modules are available with many features including PoE isolation, RS485 communications bus for use with Lineage Power battery plant controllers in forming an energy reserve system and redundant I2C communications bus for use with a customer's controller. This flexible and sophisticated feature set makes this front-end power supply an excellent choice for power in a variety of application spaces. Applications * Enterprise networks * Power over Ethernet * SAN/NAS/iSCSI applications * Indoor wireless * Telecom equipment * VoIP/soft switches * LAN/WAN/MAN applications * Routers and switches * Compact 1RU form factor * Front panel LED indicators * CE marked * PMBus compliant dual I2C and RS485 serial bus communications * Internal variable-speed fan control * Programmable output voltage; 44 - 58 Vdc * Universal AC input * Hot pluggable Key Features * Constant power; 52 - 58 Vdc * RoHS 6 compliant * PoE compliant Specifications Input Output Voltage Range - Low-Line - High-Line 85 - 175 Vac (1200W) 176 - 275 Vac (2000W) Input Frequency 47 - 63 Hz Input Current 13.3 Arms @ 100Vac 11.2 Arms @ 120Vac 11.8 Arms @ 200Vac 13.1 Arms @ 240Vac Inrush Transient 25 Apk typical Input Leakage Current - CP2000 1.5 mA Total Harmonic Distortion (THD) < 5% Power Factor 0.98 typical Holdup Time 15 ms @ 75% full power 20 ms (loads below 1200W) EMC Conducted FCC and CISPR22 (EN55022) Class A 1/10 Compact Power Line Brochure Voltage Default 54 Vdc Voltage Adjust Range - Hardware set via margin pin - I2C or RS485 set 44 - 58 Vdc 42 - 58 Vdc Rated Output Current - CP2000 - Low-Line - High-Line 22.2 Adc, 54V 37 Adc, 54V Rated Output Power - CP2000 - Low-Line - High-Line 1200 Watts 2000 Watts Psophometric Noise 2 mVrms max Ripple (5Hz to 20MHz) - RMS - Peak-to-Peak 250 mVrms 500 mVpk-pk Overvoltage Protection - Delayed - Immediate 60 Vdc 65 Vdc Over Temperature - Warning - Shutdown 5C 20C (c) 2010 Lineage Power. All rights reserved. Page 4 TECHNICAL SPECIFICATIONS - RECTIFIER Mechanical General Length (in./mm) 13.85 / 351.2 Cooling Internal variable-speed fan cooled Width (in./mm) 4 / 101.6 Efficiency Height (in./mm) 1.63 / 41.4 90% @ 100 Vac (Vout >52V, Pout >50% 93% @ 230 Vac (Vout >52V, Pout Weight (lb / kg) 5 / 2.27 Heat Dissipation 151W / 514 BTU Environmental Safety and Standards Compliance Operating Temperature -40C1 to +75C (-40 to 167 F) Storage Temperature -40C to +85C (-40 to 185 F) Zone 4 Per Telcordia GR-63-CORE, all floors when installed in CPL shelf Power De-Rating > +55C (derates @ 2% per C) Safety CE mark to Low Voltage Directive 2006/95/EC Relative Humidity 95% max, non-condensing CAN/CSA C22.2 No. 60950-1-03 Certified Altitude 4,000m max (13,000 ft) VDE 0805-1 Licensed to IEC60950-1 Audible Noise 55dBA, typical UL 609501-1 Recognized 1. Designed to start at an ambient as low as -40C but may not meet operational limits until above -5C. RoHS Compliant to RoHS EU Directive 2002/95/EC EMC FCC and CISPR22 (EN 55022) Class A ESD EN/IEC 61000-4-2 Level 3 Front Panel LEDs Symbol Analog Mode I2C Mode RS485 Mode On: Output OK Blinking: Overload On: Output OK Blinking: Overload On: Over-temperature warning On: Over-temperature warning Blinking: Service On: Fault On: Over-temperature warning On: Output OK Blinking: Overload Dimensions Outline Drawing 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 5 TECHNICAL SPECIFICATIONS - DC/DC CONVERTER CPL DC/DC Converter The CPL DC to DC converter is specifically designed to convert a wide range 48V input voltage to a regulated 48V output voltage. The high-density, front-to-back airflow power entry module (PEM) is designed for minimal space utilization and is highly expandable for future growth. The DC/DC converter is available with many features including PoE isolation and dual-redundant I2C communications bus for use with a customer's controller. This flexible and sophisticated feature set makes this DC PEM an excellent choice for power in a variety of application spaces requiring modular DC-to-DC bulk intermediate voltages. Applications * Enterprise networks * Power over Ethernet * SAN/NAS/iSCSI applications * Indoor wireless * Telecom equipment * VoIP/soft switches * LAN/WAN/MAN applications * Routers and switches * Compact 1RU form factor * Front panel LED indicators * CE marked * PMBus compliant dual I2C serial bus communications * Internal variable-speed fan control * Input current < 60A @ 40Vdc input * Programmable output voltage; 44 - 58 Vdc * Hot pluggable Key Features Input Operating Voltage * RoHS 5 compliant Output Maximum Output Power 2000 Watts Output Voltage Setpoint 54 Vdc 60 Adc @ input voltage >40Vdc Output Voltage Range 44 - 58 Vdc Cold Start Inrush Current 60 Adc Output Current 37A max @ 54Vdc Low Input Shutdown of Main Output -39 Vdc typical Active Current Share -5 - 5% FL (single wire connection) Passive Current Share Input Turn-On of Both Outputs -43.5 Vdc typical -15 - +15% FL (without single wire connection) Reverse Input Voltage Module not damaged Idling Power - Output OFF - Output ON 35W (5Vdc output @ no load) 60W (Both outputs @ no load) Input Current -40 to -72 Vdc Holdup Time 8 ms (min Vin = 48Vdc, output @ 1/2 full load) Ride Through 8 ms (min Vin = 48Vdc, output @ 1/2 full load) Input Capacitance 25 F max General Cooling Internal variable-speed fan cooled Efficiency 90% typical, 75 - 100% of full load 84% typical, loads > 25% of full load Heat Dissipation 222W / 758 BTU 1/10 Compact Power Line Brochure Ripple (5Hz to 20MHz) - RMS - Peak-to-Peak 250 mVrms 500 mVpk-pk External Bulk Load Capacitance 5000 F max Turn-On - Delay - Rise Time - Overshoot 5 s typical 500 ms typical 5% max Restart Shutdown Delay 20 s typical Overload - Current Limit - Shutdown 38.9 - 43 Adc 39 Adc max Overvoltage - Delayed - Instantaneous 60 Vdc 65 Vdc Over Temperature - Warning - Shutdown 5C typical 20C minimum (c) 2010 Lineage Power. All rights reserved. Page 6 TECHNICAL SPECIFICATIONS - DC/DC CONVERTER Mechanical Safety and Standards Compliance Length (in./mm) 13.85 / 351.2 Width (in./mm) 4 / 101.6 Height (in./mm) 1.63 / 41.42 Weight (lb / kg) 4.6 / 2.1 Zone 4 Per Telcordia GR-63-CORE, all floors when installed in CPL shelf Safety CE mark to Low Voltage Directive 2006/95/EC UL 609501-1 Recognized CAN/CSA C22.2 No. 60950-1 VDE 0805-1 Licensed to IEC60950-1 Environmental RoHS Compliant to RoHS EU Directive 2002/95/EC Operating Temperature -40C1 to +75C (-40 to 167 F) EMC FCC and CISPR22 (EN 55022) Class A Storage Temperature -40C to +85C (-40 to 185 F) ESD EN/IEC 61000-4-2 Power Derating > +55C (derates @ 1% per C) Relative Humidity 95% max, non-condensing Altitude 4,000m max (13,000 ft) Audible Noise 55dBA, typical 1. Designed to start at an ambient as low as -40C but may not meet operational limits until above -5C. Front Panel LEDs Symbol Analog Mode I2C Mode RS485 Mode On: Input OK Blinking: Input out of limits On: Input OK Blinking: Input out of limits On: Over-temperature warning On: Over-temperature warning Blinking: Service On: Fault Dimensions Outline Drawing 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 7 TECHNICAL SPECIFICATIONS - CONTROLLER Pulsar Edge Controller The CPL Pulsar Edge controller delivers large system intelligence in a small system form factor. This family of controllers functions asa network interface controller (NIC) and as a full-featured battery plant controller to the Compact Power Line (CPL) platform. Its thin modular plug-in form factor minimizes shelf space consumption allowing maximum power module and distribution capabilities yet provides nearly all the features found in controllers used in much larger power systems. The Pulsar Edge CP841A controller is utilized in bulk power applications in data centers and enterprise applications. Ethernet connectivity with SNMP facilitates remote network management access through its front-accessible RS232 or USB port and is aided by the EasyView2 graphical user interface. As a battery plant controller, it provides a complete set of features to monitor and control rectifiers, batteries, and distribution. A flexible set of configurable inputs allow the CP841A to monitor a wide variety of system equipment and incorporate appropriate state information enabling a centralized point of management. The controller utilizes standard network management protocols allowing for advanced network supervision. Lineage Power Galaxy ManagerTM software is the centralized visibility and control component of a comprehensive power management system designed to meet engineering, operations, and maintenance needs. The Galaxy Manager client-server architecture enables remote access to system controllers across the power network. Applications * Enterprise Networks - Voice, Data, PoE * Fiber in the loop * Data networks * Telecommunications networks * Routers/switches * PBX Standard System Features * Monitor and control of more than 40 connected devices - Maximum of 32 rectifiers - Maximum of 6 distribution control cards - Robust RS485 system bus * Standard and user defined system alarms - Alarm test - Assignable alarm severity: Critical, Major, Minor, Warning, and Record-only * Rectifier management features - Automatic rectifier restart - Active Rectifier Management (energy efficiency) - Remote rectifier (on/off) - Reserve Operation - Automatic rectifier sequence control - N + X redundancy check * Multiple Low Voltage Load and Low Voltage Battery Disconnect thresholds (4) * Configuration, statistics, and history - All stored in non-volatile memory - Remote/local backup and restore of configuration data * Industry standard defaults - Customer specific configurations available * Remote/ local software upgrade * Basic, busy hour, and trend statistics * Detailed event history * User defined events and derived channels Standard Battery Management Features * Float/boost mode control - Manual boost - Manual timed boost locally, T1.317, and remotely initiated - Auto boost terminated by time or current * Battery discharge testing - Manual (local/remote) - Periodic - Plant Battery Test (PBT) input driven - Configurable threshold or 20% algorithm - Graphical discharge data - Rectifiers on-line during test * Slope thermal compensation - High temperature - Low temperature - Step temperature - STC Enable/Disable, low temperature Enable/Disable - Configurable mV/C slopes * State of charge indication * High temperature disconnect setting * Reserve-time prediction * Recharge current limit * Emergency Power-Off input (c) 2010 Lineage Power. All rights reserved. Page 8 * Transmission equipment Key Features Remote Access and Features * Integrated 10/100Base-T Ethernet Network - TCP/IP - SNMP V2c for management - SMTP for email - Telnet for command line interface - DHCP for plug-n-play - FTP for rapid backup and upgrades - HTTP for standard web pages and browsers - Compatible with Galaxy Manager and other management packages - Shielded RJ-45 interface referenced to chassis ground * Password protected security levels: User, Super-User, Administrator for all access * Ground-referenced RS232 system port * ANSI T1.317 command-line interface * Modem access support - Remote via external modem - Callback security * EasyView2, Windows-based GUI software for local terminal or Modem access 1/10 Compact Power Line Brochure TECHNICAL SPECIFICATIONS - CONTROLLER Integrated Monitoring Inputs/Outputs Galaxy Manager Compatible * System plant voltage (accuracy 0.5%, resolution 0.01V) * Centralized web server and database with multiple user access to live or managed data with drill down to problem details * One system shunt (accuracy 1% full scale, resolution 1A) - Battery or load - Mounted in the return side of DC bus * Up to 15 binary inputs - Six inputs close/open to battery - 9 input close/open to return (number is dependent upon number of output alarms) - User assignable * Up to 5 user assignable Form-C output alarms (50VDC @ .3A) * 1-WireTM bus devices - Up to 16 temperature probes (QS873) - Up to 6 mid-string monitors (ES771) General * Monitor and control of more than 40 connected devices * Management information from polling or alarms received from alarm traps from multiple sites are available on one screen via the inter/intranet * Trend user selected data over time * Automatic or manual report generation * Standard engineering tools like reserve time calculators and cable voltage drop analyzer Agency Certifications Operating Voltage 24 Vdc, 48 Vdc (Range: 18 to 60 Vdc) Radiated Emissions FCC, Class B; EN 55022, Class B Input Power Less than 7W Safety UL Unlisted Component as Part of CPL or SPS Power System Operating Temperature Range -40C to +75 C (-40 to 167 F) RoHS Compliant to RoHS EU Directive 2002/95/EC Storage Temperature Range -40C to +85C (-40 to 185 F) EMC FCC/EN55022 Class B, CISPR22 Level B Operating Relative Humidity 0 - 95% (non-condensing) ESD EN 61000-4-2 level 4 Physical Specifications 1.75 in. H, 0.75 in. W, 8.00 in. D; 0.5lb 45mm H, 20mm W, 204mm D; 227g Display 8-line by 40-character backlit LCD 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. 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All rights reserved. Page 10 ORDERING INFORMATION - COMPACT POWER LINE Ordering Information - Compact Power Line 48V DC Critical Power Solution The Compact Power Line platform is designed to provide highly reliable DC power for 48V distributed power architectures. A single shelf configuration provides up to 11kW of 48V output power in 1U high and mounts in 19-inch or 23-inch wide frames. The CPL product platform is easily expandable for future growth. CPL is a reliable DC power solution for mission-critical enterprise and telecommunications network equipment. The CPL product line provides several shelf options. J85480S1 shelves have four slots for either rectifiers or converters (PEMs). These shelves are primarily used without a controller or with a customer's controller using I2C communications. J2007001 shelves have four slots with space for a full-feature Pulsar Edge Network Interface Controller (NIC). The Pulsar Edge controller has Ethernet connectivity with SNMP to facilitate remote network management to monitor and control rectifiers, batteries, and distribution. These shelves are used with either shelf mounted distribution or external distribution panels for small battery plant applications. Features - Model J85480S1 * Fits into a standard 19" rack * Two DC Outputs may be common or split. Each output bus is rated for 100A with two-hole lug landings for 2 AWG wire. * Choose between IEC-320 C13 or C19 AC input connections. * Analog or dual/redundant I2C communications. * Adjustable mounting ears for either flush front or multiple set back positions. Features - Model J2007001 * Fits into a standard 19" rack * Single DC output rated for 200A with two-hole lug landings for up to 2/0 AWG cable. * Choose between IEC-320 or Molex Mini-Fit SR for AC input. Single, dual or quad input feeds * RS485 communications. * Adjustable mounting ears with multiple set back positions. * Up to 3 shelves may be interconnected with bus straps for DC outputs for a 600A system * Plug-N-Play CP841A controller with front access craft port, rear access LAN and alarm connections * Select Shelves include distribution modules 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 11 ORDERING INFORMATION - COMPACT POWER LINE Shelf Line Drawing - J85480S1Shelves J85480S1 Shelf Options List Max Rectifer Size 20 2725 Watts 21 2725 Watts 23 2000 Watts 27 2000 Watts 14 CC109124764 AC Input DC Output IEC-320, C19 Cords Common Bus (Lugs) Rear View of Shelf Split Bus (Lugs) IEC-320, C13 Cords Common Bus (Lugs) Split Bus (Lugs) None DC Input Split Bus (Lugs) Converter (PEM) Shelf Notes: 1. CP2725 rectifiers not recommended for use with shelves having C13 AC inputs. 2. J85480S1 shelves communication protocol - Analog (no controller), I2C (customer supplied controller). 3. List 23 shelf is POE compliant. 4. Split bus shelves cannot be paralleled. Two common bus shelves may be connected together. 6. In controller-less applications, shelves are fixed output to 54Vdc. Contact your Lineage Power Sales Representative for shelf configurations with 48Vdc fixed output. 7. Other J85480S1 shelf configurations are available for use with Lineage Pulsar Plus controllers. Contact your Lineage Power Sales Representative for additional information. 5. Other J85480S1 shelves are stackable up to 8 shelves to accommodate 32 paralleled power supplies. Contact your Lineage Power Sales Representative for additional information. 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 12 ORDERING INFORMATION - COMPACT POWER LINE DC Output Types - J85480S1 Shelves Description Schematic Common Output Bus for Terminal Lug Connection * Each Lug Connection rated for 100A with 2 gage wire (200A for shelf) Split Output Bus for Terminal Lug Connection * Vdc( - ) has Split buses Vdc( + ) is common to both sections. * Each bus may be independently controlled * Multiple shelves may not be paralleled together. * Each Lug Connection rated for 100A with 2 gage wire (200A for shelf) Communication Signals - J85480S1 Shelves J2 CONNECTOR - Pin Out J1 CONNECTOR - Pin Out Pin Signal Pin Signal Pin Signal Pin Signal 1 POWER_CAP_1 16 SDA_1 1 SCL_0 8 Alert#_1 2 POWER_CAP_2 17 Fault 2 SCL_1 9 Isolation n/c 3 POWER_CAP_3 18 Alert#_0 3 SDA_0 10 Isolation n/c SDA_1 11 Ishare - B 4 POWER_CAP_4 19 Enable side B 4 5 MOD_PRES_1 20 Logic_GRD 5 Alert#_0 12 Ishare - A 6 MOD_PRES_2 21 Enable Side A 6 5VA 13 8V_INT - B 7 Logic_GRD 14 8V_INT - A 7 MOD_PRES_3 22 Logic_GRD 8 MOD_PRES_4 23 Alert#_1 9 PFW_1 24 5VA 10 PFW_2 25 OTW 11 PFW_3 26 Reset 12 PFW_4 27 Iso. barrier n/c 13 SCL_0 28 Iso. barrier n/c 14 SCL_1 29 Shelf_Addr_B 15 SDA_0 30 Shelf_Addr_A 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 13 ORDERING INFORMATION - COMPACT POWER LINE Shelf Line Drawing - J2007001 Shelves J2007001 Shelf Options List Max Rectifer Size 3 AC Input DC Output Rear View of Shelf 2725 Watts Single AC feed (terminal blocks for 6ga wire and 3/4" conduit fitting) DC Output Bus AC Signal 4 2725 Watts Individual feed (Molex Mini-Fit SR) DC output bus is rated for 200A for two 2ga or one 2/0 gage two-hole lugs (1/4-20 studs on 5/8" centers). 5 2725 Watts Dual feed (Molex Mini-Fit SR) 6 2725 Watts Individual feed (IEC-320 C19 Cords) 7 2725 Watts Single AC feed (terminal blocks for 6ga wire and 3/4" conduit fitting) Bat In AC Signal 7A 2725 Watts Individual feed (IEC-320 C19 cords) 2 battery input terminal blocks for 8ga wire, 30A breakers, LVBD. Ten load output - terminal blocks for 12ga wire, 10 GMT fuses rated 10A each DC Out Notes: 1. CP841A Pulsar Edge Controller ships separately. 2. Up to 3 shelves may be interconnected. Up to 8 shelves may be interconnected using the controller's rectifier ID override function. 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 14 ORDERING INFORMATION - COMPACT POWER LINE J2007001 Shelves System Controller Several versions of the CP841A Pulsar Edge controller are available. Each offers different alarm input/outputs on the J1 connector of the shelf. CP841A_9C0R J1 has 9 alarm inputs with a common return and no output relays CP841A_3C3R J1 has 3 alarm inputs with a common return and 3 output relays; Power Major, Power Minor, 1 Selectable CP841A_0I5R J1 has 0 alarm inputs and 5 output relays; Power Major, Power Minor, 3 Selectable Communication Signals for J2007001 Shelves * J1 provides alarm outputs and inputs based on the controller installed (see table below). Inputs are "Dry", no voltage, contact Closures or Opens to a common return on pin 6. Outputs are relay contacts. Both input and output alarms are customer defined on the controller's web pages. * J2 provides alarm inputs (see table below). Alarm inputs are contact Closures or Opens to the non-grounded side of the dc bus [-48V]. Pins 6, 7, 8 provide -48V for these alarm inputs. * J3 battery thermal probe (QS873A) or battery mid-string voltage monitor (ES771) with battery thermal probe. * J4 shelf to shelf communication connection * J5 LAN/Ethernet. * J7 provides distribution control for shelves with external distribution. See table below. J1 CONNECTOR - Pin Out J2 CONNECTOR J7 CONNECTOR Signals for SPS841A_3C3R Signals for SPS841A_0I5R Pin Signal Pin Signal 1 ALM1 Input Alarm Relay 3 Rtn 1 ALM6 Input 1 FAJ 2 ALM2 Input Alarm Relay 2 Rtn 2 - 2 Coil Rtn ALM3 Input 3 LVD_NC Pin 3 Alarm Relay 1 Rtn Alarm Relay 1 Rtn 3 4 Power Minor Rtn Power Minor Rtn 4 ALM4 Input 4 LVD_NO 5 Power Major Rtn Power Major Rtn 5 ALM5 Input 5 Shunt- 6 ALM1, 2, 6C RTNS Alarm Relay 3 6 -48V 6 OS 7 ALM6 Input Alarm Relay 2 7 -48V 7 Coil1 8 Alarm Relay 1 Alarm Relay 1 8 -48V 8 Coil2 9 Power Minor Power Minor 9 LVD Status Rtn 10 Power Major Power Major 10 Shunt+ Battery Monitoring Temperature/Voltage probes are needed for battery monitoring. They are connected to each battery or battery string to provide slope thermal compensation, temperature alarms and voltage imbalance alarms. Refer to ordering guide for diagram and part numbers. 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. Page 15 ORDERING INFORMATION - COMPACT POWER LINE AC Input, DC Output Cables J85480S1 Rectifier Shelf Ordering Guide Communication Cables 10' Communication Cable (J1) CC848854034 Shelf to shelf communication cable (J2) CC848848952 Mounting Brackets 1U bracket for 23" frame mount CC848844803 2U bracket for 23" frame mount 848683009 Wall mount bracket CC848864504 C13 plug with 5-15P plug, 10' CC848776105 C13 plug with L6-20P plug, 10' CC848820317 C13 plug, unterminated, 10' 847861192 C19 plug, with 5-15P plug, 8' CC848850792 C19 plug, with L6-20P plug, 8' CC848850842 C19 plug, unterminated, 8' CC848847368 DC output cable, 2gage, 10' 848748987 DC Bus for 1/4" Faston Connections (2 required) CC848886192 AC DC Rectifier Rectifier Shelf Options List 20 CC109147344 List 21 CC109147328 List 23 CC109150447 List 27 CC109155743 J85480S1 Converter Shelf Ordering Guide 1U bracket for 23" frame mount CC848844803 Wall mount bracket CC848864504 CC109120722 CP2725AC54Z CC109142873 CP2725AC54HEZ CC109149423 Rectifier Slot Filler Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 DC Output Cables DC Input Cables DC input cable, 10gage, 4' Mounting Brackets CP2000AC54PE CC848794908 DC output cable, 2gage 10' 848748987 DC Bus for 1/4" Faston Connections (2 required) CC848886192 Converter (PEM) Options Converter Shelf Options CP2000DC54PE List 14 Rectifier Slot Filler 1/10 CC109124764 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved. CC109146692 Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 Page 16 ORDERING INFORMATION - COMPACT POWER LINE Alarm and Communication Cables J2007001 Shelf Ordering Guide Mounting Brackets 1U bracket for 23" frame mount CC848844803 2U bracket for 23" frame mount 848683009 Wall mount bracket CC848864504 AC Input, DC Output Cables 15' Alarm or distribution cable (J1 or J7) CC848865980 C19 plug, with 5-15P plug, 8' CC848850792 50' Alarm or distribution cable (J1 or J7) CC848817651 C19 plug, with L6-20P plug, 8' CC848850842 150' Alarm or distribution cable (J1 or J7) CC848817668 C19 plug, unterminated, 8' CC848847368 15' Alarm input cable (J2) CC848853614 CC848847780 Molex Mini-Fit SR, unterminated, 8awg, 10' (2 cables provided) 848710711 Shelf to shelf communication cable (J3, J4) DC output cable, 2ga, 10' 848748987 DC Bus Bar Strap (2 required) CC848844324 AC DC Controller Rectifier Shelf Options CP841A_9C0R CC109140068 Rectifier List 3 CC109147542 CP841A_3C3R CC109145331 CP2000AC54PE CC109120722 List 4 CC109140043 CP841A_0I5R CC109145356 CP2725AC54Z CC109142873 List 5 CC109140051 Slot Filler CC848847871 CP2725AC54HEZ CC109149423 List 6 (Shown) CC109140027 Rectifier Slot Filler Rectifier Shelves with distribution Central Office White CC848822263 List 7 Rectifier/Distribution CC109151775 Raven Black CC848781534 List 7A Rectifier/Distribution CC109151841 Graphite CC848825233 USE COUPLER 555052-1 AND G-STYLE CABLE TO DAISY CHAIN B-STYLE CABLE UP TO 150 FEET TO CONTROLLER Battery Management Accessories - A: QS873A Thermal Probe CC109142980 B: 10' probe to controller wireset CC848817024 C: 1' probe to probe wireset CC848822560 C: 5' probe to probe wireset 848719803 C: 10' probe to probe wireset CC848822321 ES771A Voltage Monitor Card B CC848791517 D: 6' ES771A to probe wireset CC848797290 D: 10' ES771A to probe wireset 848719829 G: 4' ES771A to ES771A or controller wireset CC848791500 G: 10' ES771A to ES771A or controller wireset 848652947 C - + + - C - + + - + - + - + 48V battery string #2 + + - + - + 48V battery string #3 108958422 VOLTAGE SENSE WIRE - + - + 48V battery string #1 (c) 2010 Lineage Power. All rights reserved. - Voltage Module C - MAX 16 PROBES C + USE COUPLER 555052-1 TO DAISY CHAIN G-STYLE CABLES UP TO 150 FEET ES771 G D + - G To Controller To Next ES771 108958422 D: 2 1/2 ` ES771A to probe wireset Compact Power Line Brochure - 48V battery string #1 - 1/10 + TRIM BROWN VOLTAGE SENSE WIRE ON B AND C-STYLE CABLES C - + - + - + - + 48V battery string #2 - + - + - + - + 48V battery string #3 Page 17 ORDERING INFORMATION - COMPACT POWER LINE Specifications Rectifiers Power Module Output Power/Input Voltage Output Voltage Protection Physical CP2000AC54PE 2000W / 200-240VAC 1200W / 100-120VAC CP2725AC54Z 2725W / 200-240VAC 1200W / 100-120VAC Hardware set 44 - 58Vdc 20A breaker, 12 gauge wire CP2725AC54TEZ 2725W / 200-240VAC 1200W / 100-120VAC Software set 42 - 58Vdc 20A breaker, 12 gauge wire CP2000DC54-PE 2000W / 40-72VDC 15A breaker, 14 gauge wire Length: 13.85"/351.8mm Width: 4.00"/101.6mm Height: 1.66"/42.2mm Weight: 4.6lb/2.1kg 60A breaker, 8 gauge wire 20A breaker, 12 gauge wire NOTES: PE suffix denotes PoE compliance. TE suffix denotes total efficiency. All CP Rectifiers are RoHS 6 compliant. Shelves Mechanical J85480S-1 J2007001 Height 1.71inches/43.4mm 1.71 inches/43.4mm Width (with mounting ears) 19 inches/483mm 19 inches/483mm Depth 16.25 inches/413mm 17.06 inches/433mm Weight (without rectifiers) 9.25lbs/4.2kg 8.75lbs/4.0kg Environmental J85480S-1 J2007001 Operating Temperature Range List 14: -40C to 75C (-40 to 167 F) Lists 20, 21: -40C to 25C (-40 to 77 F) [Commercial 60C C19 AC cord] -40C to 55C (-40 to 131 F) [High Temp C19 AC cord]* Lists 23, 27: -40C to 25C (-40 to 77 F) [Commercial 60C C13 AC cord] -40C to 55C (-40 to 131 F) [High Temp C13 AC cord]* Lists 6, 7A: -40C to 25C (-40 to 77 F) [Commercial 60C C19 AC cord] -40C to 55C (-40 to 131 F) [High Temp C19 AC cord]* Lists 3, 4, 5, 7: -40C to 55C (-40 to 131 F) Operating Relative Humidity 0 - 95% (non-condensing) Storage Temperature Range -40C to 85C (-40 to 185 F) EMC FCC, EN 55022, CISPR22, Level A, conducted and radiated Immunity EN55024 (CISPR24) Class A, conducted and radiated Safety/Standards Compliance J85480S-1 Safety Standards CAN/CSA C22.2 No. 60950-1-03, UL 60950-1, 1st Edition VDE IEC 60950-1, 1st Edition Certification Marks Lists 14, 20, 21, 23 VDE Lists 14 UL Recognized (Canada and U.S.) Lists 20, 21, 23 UL Listed (Canada and U.S.) J2007001 Lists 4, 5, 6 VDE Lists 4, 5 UL Recognized (Canada and U.S.) Lists 6 UL Listed (Canada and U.S.) * All Lineage CP AC cords are High Temperature cords. 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. 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All rights reserved. Page 19 ORDERING INFORMATION - COMPACT POWER LINE Management Visibility Service & Support Galaxy ManagerTM software is the centralized visibility and control component of a comprehensive power management system designed to meet engineering, operations and maintenance needs. The Galaxy Manager client-server architecture enables remote access to system controllers across the power network. Lineage Power field service and support personnel are trusted advisors to our customers - always available to answer questions and help with any project, large or small. Our certified professional services team consists of experts in every aspect of power conversion with the resources and experience to handle large turnkey projects along with custom approaches to complex challenges. Proven systems engineering and installation best practices are designed to safely deliver results that exceed our customers' expectations. * Dashboard display with one-click access to management information database * Trend analysis * Scheduled or on demand reports * Fault, configuration, asset, and performance management Training Lineage Power offers on-site and classroom training options based on certification curriculum. Technical training can be tailored to individual customer needs. Training enables customers and partners to more effectively manage and support the power infrastructure. We have built our training program on practical learning objectives that are relevant to specific technologies or infrastructure design objectives. Warranty Lineage Power is committed to providing quality products and solutions. We have developed a comprehensive warranty that protects you and provides a simple way to get your products repaired or replaced as soon as possible. CPL comes with a two year hardware warranty. For full warranty terms and conditions please go to www.lineagepower.com/warranty. Contact Us For more information, call Lineage Power toll free at 877-LINEAGE (877-546-3243), or +1 972 244 9288 and visit us on the Web at lineagepower.com Lineage Power reserves the right to change specifications without notice. Please contact your Lineage representative to confirm current specifications. Please visit www.lineagepower.com/patents for patents and trademark information. 1/10 Compact Power Line Brochure (c) 2010 Lineage Power. All rights reserved.