Open Frame Power Supplies TOL Series 10 - 300 Watt Features Small and compact PCB Construction Optional with Chassis and Cover Universal Input 85 -264 VAC, Output Voltage adjustable Compliance to EN 61000-3-2 (PFC) EMI meets EN55022, Class B and FCC, Level B Short Circuit and Overvoltage Protection International Safety Standards Industrial Quality Standard 2 Year Product Warranty The TOL Series switching power supplies are the best choice for many space critical applications. They feature ultra-compact dimensions and a low profile. As an accessory a chassis and cover kit for self-installation is available for all models. To make installation even more simple, prewired mating output/input connectors with flying leads are also offered as an accessory. Compliance with international safety standards (CE /UL) and EMC specifications qualify this product for worldwide use. A very high reliability is guaranteed by the use of industrial quality grade components and excellent thermal management.. Models Order Code TOL 10-05 TOL 10-12 TOL 10-24 TOL 15-05 TOL 15-12 TOL 15-24 TOL 30-05 TOL 30-12 TOL 30-24 TOL 50-05 TOL 50-12 TOL 50-24F TOL 75-05 TOL 75-12 TOL 75-24F TOL 100-05 TOL 100-12 TOL 100-24F TOL 100-48 TOL 150-05 TOL 150-12 TOL 150-24F TOL 150-48 TOL 300-12 TOL 300-24 TOL 300-48 Output Power 10 Watt 15 Watt 30 Watt 50 Watt 75 Watt 100 Watt 150 Watt 300 Watt Output Voltage 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 5 VDC 12 VDC 24 VDC 48 VDC 5 VDC 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC Output Current max. 2 0.9 0.5 3 1.3 0.7 6 2.5 1.3 10 4.3 2.2 15 6.3 3.2 20 8.5 4.5 2.1 30 13 6.5 3.3 27 14 6.3 A A A A A A A A A A A A (peak 3.0 A)* A A A (peak 4.5 A)* A A A (peak 6.3 A)* A A A A (peak 9.1 A)* A A A A * Peak current for max. 10sec http://www.tracopower.com Page 1 Open Frame Power Supplies TOL Series 10 - 300 Watt Input Specifications Input voltage range 85 - 264 VAC Input frequency 47 - 63 Hz Inrush current at 25C (< 2ms) 15 A max. (Vin 120 VAC) 30 A max. (Vin 230 VAC) Output Specifications Output voltage adjustment range Regulation Ripple and noise (20Mhz Bandwidth) 10 % - Input variation - Load variation (10 - 100%) 5VDC output models: 12/24VDC output models: 48VDC output models: 0.5 % max. 0.8 % max. 100 mV pp max. 180 mV pp max. 300 mV pp max. (TOL 300: 600mV pp max) Output current limitation (except for F versions) 105% - 140% of Inom. Short circuit protection hiccup mode, indefinite (automatic recovery) constant current (automatic recovery) - 10 to 30 Watt models: - 50 to 300 Watt models: Overvoltage protection Capacitive load 115 - 135 % Vout nom. - TOL10 - TOL15 - other models 10'000 F max. (24 Vout model: 2'000 F) 15'000 F max. (24 Vout model: 6'000 F) 18'000 F max. General Specifications Temperature ranges - Operating (ambient temp.) - Derating above 50C - Storage (non operating) -10 C...+60C (TOL150: -10C...+50C) 3 %/C (TOL150: 1.5 %/C above 35C) -20 C...+ 75 C Temperature coefficient 0.02 % / C Efficiency 75 % typ. Humidity (non condensing) 20 % - 90 % rel. Switching frequency 100 kHz typ. (PWM) Hold-up time 20 ms typ. at full load Isolation voltage - Input / output - Input / FG (or case) - Output / FG (or case) 3`000 VAC for 1min. 2'000 VAC for 1min. 500 VDC for 1min. Isolation resistance 100 MOhm Leakage current 0.6 mA RMS typ. / 230 VAC / 60 Hz Electromagnetic compatibility (EMC) Emission - Conducted input RI suppression - Harmonic current emissions EN 55022, class B; FCC Part 15, level B IEC / EN 61000-3-2, class D Electromagnetic compatibility (EMC) Immunity - Electrostatic discharge - Surge immunity IEC / EN 61000-4-2 8kV / 15kV IEC / EN 61000-4-5 2kV / 4kV All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 Open Frame Power Supplies TOL Series 10 - 300 Watt General Specifications Safety standards EN 60950, UL /cUL 1950 File E188913 Reliability, calculated MTBF (MIL-HDBK-217E) - TOL10 / TOL15: - TOL30: - TOL50 / TOL75: - TOL100 / TOL150: TOL300: Remote ON /OFF (available as option for models TOL30/50/75/100/150/300) Remote sensing On: Off: - without sens line: (only TOL300 models) - with sens line: > > > > 650'000 500'000 375'000 350'000 h h h h @ @ @ @ 25 C 25 C 25 C 25 C > 260'000 h @ 25 C 5 VDC (input resistance 1 KOhm) 0V or open circuit previred connector included use Molex housing / pin 67260-0400 / 67260 to connect sens line at P54 Vibration IEC 60068-2-6, 5-10 Hz with 10mm amplitude 2 gn, 60 sweeps of 10-55 Hz, each axis Shock resistance IEC 60068-2-27, 20 gn each axis Mating Connectors with prewired flying Leads (500mm Length) OrderCode Description TOL-C31 Input cable for all models TOL-C41 Pin no. Wire Color Cross-Section AWG 1 3 5 black white green 0.75mm2 0.75mm2 0.75mm2 18 18 18 TOL 10/15 output cable 1-2 3-4 black red 0.4 mm2 0.4 mm2 22 22 TOL-C42 TOL 30/50 output cable 1-2 3-4 black red 0.75 mm2 0.75 mm2 18 18 TOL-C61 TOL 75 output cable 1-3 4-6 black red 0.4 mm2 0.4 mm2 22 22 TOL-C62 TOL 150 output cable + 1-6 red 0.4 mm2 22 TOL-C71 TOL 150 output cable - 1-7 black 0.4 mm2 22 TOL-C81 TOL 100 output cable 1-4 5-8 black red 0.4 mm 0.4 mm2 22 22 Chassis / Cover Kit 2 Mating Connectors Order Code For Models For Connection Molex Housing / Pin TOL 10-MC TOL 10-xx P1 - all models 51144-0500 / 50539 TOL 15-MC TOL 15-xx P51 -- TOL10/15 67261-0400 / 67262 TOL 30-MC TOL 30-xx P51 - TOL30/50 51144-0400 / 50539 TOL 50-MC TOL 50-xx P51 - TOL75/150 51144-0600 / 50539 TOL 75-MC TOL 75-xx P51 - TOL100 51144-0800 / 50539 TOL 100-MC TOL 100-xx P52 - TOL150 51144-0700 / 50539 TOL 150-MC TOL 150-xx P52/53 remote on/off 67261-0200 / 67262 TOL 300-MC TOL 300-xx P54 - TOL300 sens 67261-0400 / 67262 All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 Open Frame Power Supplies TOL Series 10 - 300 Watt One Power Supply - 3 Mounting Variations TOL Standard open Frame Version TOL open Frame with L - Bracket for Chassis Mounting TOL with L - Bracket and Cover ( Chassis / Cover Kit ) Mating Connectors with prewired flying Leads ( 500mm Length ) All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 4 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) TOL 10 standard open frame version 3 (P1) N 1 (0.14) 3.5 50 (1.97) 43 0.5 (1.69 0.02) Voltage adjustment 5 L 3.5 4 x o3.5 (FG) (P51) 1 4 -Vout +Vout 98 0.5 (3.86 0.02) (0.14) Weight 75 g (2.6 oz) 3 max. (0.12 max.) 18 (0.71) 105 (4.13) TOL 10 with chassis / cover option 3.5 (0.14) 30 0.5 (1.18 0.02) (P1) (P51) (0.53) 13.5 28.5 (1.12) 57 (2.24) o3.5 4 x M3 thread 5 115 0.5 (4.53 0.02) Weight 170 g (17.6 oz) (0.2) 32 (1.26) 11 16 o3.5 2 x M3 thread (0.63) (0.43) 3.5 (0.14) 125 (4.92) Specifications can be changed without notice http://www.tracopower.com Page 5 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) 43 0.5 (1.69 0.02) 3.5 (0.14) 50 (1.97) TOL 15 standard open frame version Voltage adjustment 5 L 3 (P1) N 1 3.5 (P51) 4 x o3.5 (FG) 1 4 -Vout +Vout 118 0.5 (4.65 0.02) Weight 95 g (3.4 oz) (0.14) 3 max. (0.12 max.) 18 (0.71) 125 (4.92) TOL 15 with chassis / cover option 3.5 (0.14) (1.18 0.02) 30 0.5 13.5 (1.12) 28.5 (P51) (P1) (0.53) 57 (2.24) o3.5 4 x M3 thread 5 135 0.5 (5.31 0.02) Weight 210 g (7.4 oz) (0.2) 32 (1.26) 11 16 o3.5 2 x M3 thread (0.63) (0.43) 3.5 (0.14) 145 (5.71) Specifications can be changed without notice http://www.tracopower.com Page 6 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) TOL 30 standard open frame version on/off control connection (optional) 45 0.5 (1.77 0.02) 5 (0.2) 55 (2.17) Voltage adjustment 1 (P52) 2 5 L 3 (P1) N 1 (P51) 4 x o3.5 (FG) 5 1 4 -Vout +Vout Weight 200 g (7.1 oz) 123 0.5 (4.84 0.02) (0.2) 3 max. (0.12 max.) 23 (0.91) 133 (5.24) TOL 30 with chassis / cover option 33 0.5 (P51) (P1) 4 x M3 thread 7 (1.30 0.02) 3.5 (0.14) (1.57 0.02) 40 0.5 13 (P52) (0.51) (0.79 0.02) 20 0.5 23 (0.91) 65 (2.56) 2 x o3.5 150 0.5 (5.91 0.02) Weight 280 g (9.9 oz) (0.28) 36 (1.42) 15 10 2 x M3 thread (0.59) (0.39) 3.5 o3.5 (0.14) 163 (6.42) Specifications can be changed without notice http://www.tracopower.com Page 7 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) 45 0.5 (1.77 0.02) 55 (2.17) TOL 50 standard open frame version 5 L Voltage adjustment 3 (P1) N 1 4 x o 3.5 (FG) 5 (0.2) (P53) 5 (P51) 1 on/off control connection (optional) 12 -Vout +Vout 4 185 0.5 (7.28 0.02) Weight 210 g (7.4 oz) (0.2) (7.68) 3 max. (0.12 max.) 23 (0.91) 195 TOL 50 with chassis / cover option 33 0.5 210 0.5 (8.27 0.02) Weight 410 g (14.5 oz) 36 (1.42) 3.5 o3.5 2 x M3 thread (0.14) 225 (8.86) 10 8 (0.31) 15 4 x M3 thread (1.30 0.02) 3.5 (0.14) (P51) (0.59) (0.39) 13 40 0.5 (1.57 0.02) (P1) (0.51) 20 0.5 (0.79 0.02) 23 (0.91) 65 (2.56) 2 x o3.5 Specifications can be changed without notice http://www.tracopower.com Page 8 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) 45 0.5 (1.77 0.02) 55 (2.17) TOL 75 standard open frame version 5 L 4 x o3.5 (FG) 3 (P1) N 1 Voltage adjustment on/off control connection (optional) 1 5 (0.2) (P53) 5 -Vout (P51) 12 +Vout 6 212 0.5 (8.35 0.02) Weight 290 g (10.2 oz) (0.2) 3 max. (0.12 max.) 29 (1.14) 222 (8.74) TOL 75 with chassis / cover option 33 0.5 Weight 520 g (18.3 oz) 2 x M4 42 (1.65) 15 4.5 252 (9.92) o4.5 (1.30 0.02) 4.5 (0.18) 235 0.5 (9.25 0.02) 15 9 (0.35) (0.59) (0.59) 4 x M4 thread (P51) (P1) (0.18) 40 0.5 (1.57 0.02) 13 (0.51) 20 0.5 (0.79 0.02) 23 (0.91) 65 (2.56) 2 x o4.5 thread Specifications can be changed without notice http://www.tracopower.com Page 9 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) 52 0.5 (2.05 0.02) 62 (2.44) TOL 100 standard open frame version 5 L 4 x o3.5 (FG) 3 (P1) N 1 Voltage adjustment -Vout (P51) on/off control connection (optional) +Vout 1 5 (0.2) (P53) 5 12 8 212 0.5 (8.35 0.02) Weight 380 g (13.4 oz) (0.2) 3 max. (0.12 max.) 32 (1.26) 222 (8.74) TOL 100 with chassis / cover option 36 0.5 2 x M4 thread 45 (2.00) 15 o4.5 (1.42 0.02) 4.5 Weight 680 g (24.0 oz) 4.5 252 (9.92) 0.02) (0.59) 235 0.5 (9.25 20 9 (0.35) (0.79) 4 x M4 thread (0.18) 45 0.5 (1.77 0.02) 14 (0.55) 25 0.5 (0.98 0.02) 24 (0.94) 72 (2.83) (P51) (P1) (0.18) 2 x o4.5 Specifications can be changed without notice http://www.tracopower.com Page 10 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) 65 0.5 L 5 N 3 (2.56 0.02) 75 (2.95) TOL 150 standard open frame version 1 (P52) (P1) 1 Voltage adjustment 4 x o3.5 (FG) 5 (0.2) 5 7 1 (P51) on/off control connection (optional) (P53) +Vout 12 -Vout 6 212 0.5 (8.35 0.02) Weight 500 g (17.5 oz) (0.2) 3 max. (0.12 max.) 37 (1.46) 222 (8.74) TOL 150 with chassis / cover option 4.5 (0.18) (P1) 15 43 0.5 (0.59) 25 (0.98) (P51) 4 x M4 thread 9 (1.69 0.02) 55 0.5 (P52) (2.17 0.02) 35 0.5 (1.38 0.02) 85 (3.35) 2 x o4.5 235 0.5 (9.25 0.02) (0.35) 51 (2.00) 15 (0.59) 2 x M4 20 o4.5 (0.79) 4.5 Weight 830 g (29.5 oz) (0.18) 252 (9.92) thread Specifications can be changed without notice http://www.tracopower.com Page 11 Open Frame Power Supplies TOL Series 10 - 300 Watt Outline Dimensions mm (inches) TOL 300 standard open frame version N -Vout 94 0.5 (3.70 0.02) 98 0.5 (3.86 0.02) 108 (4.25) L Voltage adjustment 22 0.5 6 x o3.5 on/off control connection (optional) 3 max. 7 101 0.5 (3.98 0.02) (0.28) (0.2) 5 245 0.5 (9.65 0.02) 255 (10.04) (P54) 12 1 4 -Vout ref. -Vout sens +Vout ref. +Vout sens Weight 1000 g (35 oz) (0.12 max.) 47 (1.85) 5 (P53) (0.2) +Vout Remote sensing (0.87 0.02) TOL 300 with chassis / cover option 75 0.5 (2.95 0.02) 22 Weight 1400 g (50 oz) 271 0.5 (10.67 0.02) o 4.5 17 (0.67) 2 x M4 thread 28 (1.10) 4.5 285 (11.22) 61 (2.40) 7 (0.28) (0.18) 4 x M4 thread (0.87) (0.47) 12 95 0.5 (3.74 0.02) 59 0.5 (2.32 0.02) 118 (4.65) 2x o 4.5 Specifications can be changed without notice 11/02 Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41-1284 2911 * Fax +41-1201 1168 * e-mail: sales@traco.ch * internet: http://www.tracopower.com Page 12