A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
ARELEASED
19JUL2012
RW TE
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151653
R.O.WILSON 08MAY2012
K.J.STAKEM 08MAY2012
T.L.ELBIN 09MAY2012
1:1 1 4 A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
4-568176-3
CRIMPER, WIRE
4-568176-3
1111
1
1
2
-
1
455888-3
SPACER, CRIMPER
455888-3
1111
1
-
3
-
1
3-2119582-4
CRIMPER, INSULATION F PREMIUM
3-2119582-4
1111
1
1
4
-
1
238011-2
BLOCK, CRIMPER SPACER
238011-2
1111
1
-
5
-
1
2119780-9
DEPRESSOR, SHEAR
2119780-9
1111
1
-
6
..
1
ITEM_6
-
-
----
-
-
7
..
1
ITEM_7
-
-
----
-
-
8
-
1
1633932-9
ANVIL, COMBINATION
1633932-9
1111
1
1
9
-
1
3-454276-8
FLOATING SHEAR, FRONT
3-454276-8
1111
1
-
10
-
1
2119805-4
SHEAR HOLDER, FRONT
2119805-4
1111
1
-
11
-
1
1-356885-5
STOP, SHEAR
1-356885-5
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533-1
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
23
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
1111
1
-
24
-
1
1320928-6
STRIP GUIDE
1320928-6
1111
1
-
25
-
1
240792-1
DRAG, TERMINAL
240792-1
1111
1
-
26
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
1111
1
-
27
-
2
SIMP_22283-1
SPRING, COMPRESSION
22283-1
2222
2
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
1111
1
-
29
-
1
2119959-3
ASSEMBLY, STRIP GUIDE
2119959-3
1111
1
-
30
-
1
1-1320908-2
SPACER, STRIP GUIDE
1-1320908-2
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
1752356-1
SUPPORT, TERMINAL
1752356-1
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2161311
RAM, STEPPED, AMP STYLE, SIDE FEED
2161311-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
50
-
1
2-1752354-3
STANDOFF,HOLD-DOWN
2-1752354-3
1111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
58
-
1
21028-2
PIN, SLOTTED SPRING .062 X .250
21028-2
1111
1
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
61
-
2
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
2222
2
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
69
-
1
2119943-1
WASHER, SPACER
2119943-1
1111
1
-
70
-
1
2119791-5
DEPRESSOR, WIRE
2119791-5
1111
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
74
-
1
854769-4
HOLDER, INS
854769-4
1111
1
-
75
-
1
455888-1
SPACER, CRIMPER
455888-1
1111
1
-
77
-
1
SIMP_22278-8
SPRING, COMPRESSION
22278-8
1111
1
-
78
-
1
1633782-3
FENCE
1633782-3
1111
1
-
79
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
2222
2
-
81
-
1
2-455888-4
SPACER, CRIMPER
2-455888-4
1111
1
-
82
-
1
1-455888-6
SPACER, CRIMPER
1-455888-6
1111
1
-
95
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
2222
2
-
96
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
1111
1
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
993111-8
PIN, SLOTTED SPRING 3.0 X 12.0
993111-8
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
1111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
1111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111
1
-
244
-
1
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1111
1
-
245
-
1
2161314
RAM, STEPPED, AMP STYLE, SIDE FEED, NON-ADJUST
2161314-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151653 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151653 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151653 -4 - - -
2151653 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151653 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151653 -4 - - -
2151653 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151653 -6 A NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151653 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151653 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA: MTA TERMINAL MTA CRIMP SPECIFICATION
TERMINAL NAME:
POWER TERMINAL UNI F630 WITH CLI[P
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
5.10-5.90 mm [.201-.232 IN]
n
2.30-3.30 mm [.091-.130 IN]
TERMINAL
APPLICATION
SPECIFICATION
B0-018.003A - -
---
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
MTA TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MTA TERMINAL
C1__DWG_PN_4_0
1572157-1
C1__DWG_PN_1_1
17.07930/10
C1__DWG_PN_2_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
3.00mm2
W1__DWG_WGAUGE_1
2.00+/-0.05 [.079+/-.002]
W1__DWG_CRIMP_HT_1
2.50mm2
W1__DWG_WGAUGE_2
1.90+/-0.05 [.075+/-.002]
W1__DWG_CRIMP_HT_2
2.00mm2
W1__DWG_WGAUGE_3
1.80+/-0.05 [.071+/-.002]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 2.97 mm [.117] F
INSUL 4.06 mm [.160] F
APPLICATOR INSTRUCTIONS
408-10389
CRIMP HEIGHT
REFERENCE SETTING
5.8 W1__FA_SETTING_1
6.7 W1__FA_SETTING_2
7.9 W1__FA_SETTING_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151653 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151653 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151653 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151653 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSEST TO
CAM ROLLER.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
1
1
1
1
1
1
1
4
412
1
9
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
13
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151653
R.O.WILSON 08MAY2012
K.J.STAKEM 08MAY2012
T.L.ELBIN 09MAY2012
1:1 2 4 A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
3.05 0.50
0.120 0.019[ ]
18.42
0.725[ ]
16.40
0.646[ ]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
35
40
37
9
174
51
52
24
38
242
33
60
41
54
21
28
2
82
30
19
34
67
243
175
244
46 10
241
11
70
50
63
3
247
13
12
69
177
74
58
77
5
66
62
246
176
213
1
8
20
166
29
252
39
260
54
164
A
119
23
25
26 27 61
95
96
75
78
79
81
32
245
44
50 REF
44
245
REF
REF
34
8
REF
REF
29 30 REF
REF
HOLDDOWN SET-UP
TERMINAL SUPPORT LOCATION
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
REAR HOLES
47
49
FEED TYPE
48
49 49
248
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
59
56
59
56
11
2
2
2
2
8
2
2
7
7
6
2
10
1
1
1
1
1
1
11
2
2
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
PNEUMATIC
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
12
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151653
R.O.WILSON 08MAY2012
K.J.STAKEM 08MAY2012
T.L.ELBIN 09MAY2012
1:1 3 4 A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 2.97 mm [.117] F
INSUL 4.06 mm [.160] F
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA: MTA TERMINAL MTA CRIMP SPECIFICATION
TERMINAL NAME:
POWER TERMINAL UNI F630 WITH CLI[P
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
5.10-5.90 mm [.201-.232 IN]
n
2.30-3.30 mm [.091-.130 IN]
TERMINAL
APPLICATION
SPECIFICATION
B0-018.003A - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
MTA TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MTA TERMINAL
C1__DWG_PN_4_0
1572157-1
C1__DWG_PN_1_1
17.07930/10
C1__DWG_PN_2_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
3.00mm2
W1__DWG_WGAUGE_1
2.00+/-0.05 [.079+/-.002]
W1__DWG_CRIMP_HT_1
2.50mm2
W1__DWG_WGAUGE_2
1.90+/-0.05 [.075+/-.002]
W1__DWG_CRIMP_HT_2
2.00mm2
W1__DWG_WGAUGE_3
1.80+/-0.05 [.071+/-.002]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
5.8 W1__FA_SETTING_1
6.7 W1__FA_SETTING_2
7.9 W1__FA_SETTING_3
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
1
-
1
4-568176-3
CRIMPER, WIRE
4-568176-3
111
1
1
2
-
1
455888-3
SPACER, CRIMPER
455888-3
111
1
-
3
-
1
3-2119582-4
CRIMPER, INSULATION F PREMIUM
3-2119582-4
111
1
1
4
-
1
238011-2
BLOCK, CRIMPER SPACER
238011-2
111
1
-
5
-
1
2119780-9
DEPRESSOR, SHEAR
2119780-9
111
1
-
6
..
1
ITEM_6
-
-
---
-
-
7
..
1
ITEM_7
-
-
---
-
-
8
-
1
1633932-9
ANVIL, COMBINATION
1633932-9
111
1
1
9
-
1
3-454276-8
FLOATING SHEAR, FRONT
3-454276-8
111
1
-
10
-
1
2119805-4
SHEAR HOLDER, FRONT
2119805-4
111
1
-
11
-
1
1-356885-5
STOP, SHEAR
1-356885-5
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
19
-
1
2119533-1
STRIPPER, SIDE FEED
2119533-1
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
23
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
111
1
-
24
-
1
1320928-6
STRIP GUIDE
1320928-6
111
1
-
25
-
1
240792-1
DRAG, TERMINAL
240792-1
111
1
-
26
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
111
1
-
27
-
2
SIMP_22283-1
SPRING, COMPRESSION
22283-1
222
2
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
111
1
-
29
-
1
2119959-3
ASSEMBLY, STRIP GUIDE
2119959-3
111
1
-
30
-
1
1-1320908-2
SPACER, STRIP GUIDE
1-1320908-2
111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1752356-1
SUPPORT, TERMINAL
1752356-1
111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
-
-
50
-
1
2-1752354-3
STANDOFF,HOLD-DOWN
2-1752354-3
111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
111
1
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
-
-
58
-
1
21028-2
PIN, SLOTTED SPRING .062 X .250
21028-2
111
1
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
-
-
61
-
2
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
222
2
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
1
-
69
-
1
2119943-1
WASHER, SPACER
2119943-1
111
1
-
70
-
1
2119791-5
DEPRESSOR, WIRE
2119791-5
111
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
74
-
1
854769-4
HOLDER, INS
854769-4
111
1
-
75
-
1
455888-1
SPACER, CRIMPER
455888-1
111
1
-
77
-
1
SIMP_22278-8
SPRING, COMPRESSION
22278-8
111
1
-
78
-
1
1633782-3
FENCE
1633782-3
111
1
-
79
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
81
-
1
2-455888-4
SPACER, CRIMPER
2-455888-4
111
1
-
82
-
1
1-455888-6
SPACER, CRIMPER
1-455888-6
111
1
-
95
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
96
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
111
1
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--1
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1-
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1-
-
-
139
-
1
2119092-2
BOLT, ADJUSTMENT
2119092-2
111
1
-
140
-
1
2161312
RAM, STEPPED, ASIAN STYLE, SIDE FEED
2161312-1
111
1
-
141
-
1
1-2119656-0
APPLICATOR BASIC ASSEMBLY, SF
1-2119656-0
111
1
-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
-
-
143
-
4
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
2168400-5
444
4
-
144
-
1
2079383-8
SCR, BHSC, RoHS (M4 X 16)
2079383-8
111
1
-
145
-
1
2119798-2
DETENT PIN
2119798-2
111
1
-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
-1-
-
-
152
-
1
8-21084-1_GATD
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
111
1
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1-
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2-
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
111
1
-
177
-
1
993111-8
PIN, SLOTTED SPRING 3.0 X 12.0
993111-8
111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--1
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--1
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1-
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--2
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
111
1
-
244
-
1
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
111
1
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111
1
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1-
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1-
-
-
251
-
1
2119782
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
111
1
-
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2151653 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151653 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151653 -4 - - -
2- 2151653 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151653 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151653 -4 - - -
2- 2151653 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
2- 2151653 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151653 -7 A CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151653 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151653 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151653 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSESET TO
CAM ROLLER.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
4
1
1
1
1
1
1
9
1
1
1
1
1
1
4
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
12
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151653
R.O.WILSON 08MAY2012
K.J.STAKEM 08MAY2012
T.L.ELBIN 09MAY2012
1:1 4 4 A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
3.05 0.50
0.120 0.019[ ]
18.42
0.725[ ]
16.40
0.646[ ]
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
151
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
3
4
5
8
9
10 11
12
13
19
20
21
24
28
29
30
33
34
139
38
39
40
41
141
50
51
52
143
58
144
62
63
66
67
69
70
74
77
82
166
174
175
176
177
213
241
242
243
244
246
145
251
152
143
164
A
119 23
25
26 27 61
95
96
75
78
79
81
32
140
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
REAR HOLES
29 30
REF REF
HOLDDOWN SET-UP
REF
REF
50
140
REF
REF
TERMINAL SUPPORT LOCATION
34
8
56
59
59
56
MECHANICAL
A
PNEUMATIC
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE 30mm STROKE
AIR FEED
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
7
7
8
2
2
2
2
2
2
6
2
11
10
1
1
1
1
11
11
2
