CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Description: OUTLINE DRAWING Powerex Dual Diode & Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. TM POW-R-BLOK has been tested and recognized by the Underwriters Laboratories. A D F E B F G 1 2 3 F "K" (2) "J" (3 ) C ~ + - + H 1 CN61 1 -3 2 CD61__16A, CS61__16A CN61__16A, CC61__16A Dual & Single Diode Isolated POW-R-BLOKTM Module 160 Amperes / Up to 1600 Volts Features: Electrically Isolated Heatsinking DBC Alumina Insulator Glass Passivated Chips Metal Baseplate Low Thermal Impedance for Improved Current Capability UL Recognized (E78240) + CD61 POW-R-BLOKTM Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts 2 3 Benefits: CS61 + 1 2 Ordering Information: Select the complete nine digit module part number from the table below. Example: CD611616A is a 1600 Volt, 160 Ampere Dual Diode Isolated TM POW-R-BLOK Module CONNECTION DIAGRAMS Outline Dimensions Dimension Inches Millimeters A 3.70 94 B 1.38 35 C 1.18 30 D 3.15 80 E 0.67 17 CD61 F 0.91 23 CN61 G 0.57 14.5 CC61 H 0.35 9 CS61 J M6 M6 K 0.26 6.5 No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Type Voltage Volts (x100) Current Amperes (x10) 08 12 14 16 16 Power Supplies Bridge Circuits AC & DC Motor Drives Battery Supplies Large IGBT Circuit Front Ends Welders Note: Dimensions are for reference only. Revision Date: 03/16/2006 CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOKTM Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM up to 1600 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) VRSM VRRM + 100 V RMS Forward Current 180 Conduction, TC=100C IF(RMS) 260 A Average Forward Current 180 Conduction, TC=100C IF(AV) 165 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 3,500 A 60 Hz, 100% No VRRM reapplied, TJ=150C IFSM 4,200 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 3,350 A 50 Hz, 100% No VRRM reapplied, TJ=150C IFSM 4,000 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 2,600 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 2,480 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 1,750 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 1,820 Peak One Cycle Surge Current, Non-Repetitive Peak Three Cycle Surge Current, Non-Repetitive Peak Ten Cycle Surge Current, Non-Repetitive 2 I t for Fusing for One Cycle 2 A 2 8.3ms, 100% VRRM reapplied, TJ=150C It 52,000 A sec 8.3ms, 100% No VRRM reapplied, TJ=150C It 2 73,000 A sec 10ms, 100% VRRM reapplied, TJ=150C It 2 56,000 A sec 10ms, 100% No VRRM reapplied, TJ=150C 2 It 80,000 A sec Operating Temperature TJ -40 to +150 C Storage Temperature Tstg -40 to +150 C 35 - 50 4-6 35 - 50 4-6 200 in.-Lb. Nm in.-Lb. Nm g 7.1 oz. 3500 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M8 Terminal Screw Module Weight, Typical V Isolation @ 25C, Vrms for 1 sec Vrms 2 2 2 Revision Date: 03/16/2006 CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOKTM Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Electrical Characteristics, TJ=25C unless otherwise specified Characteristics Symbol Test Conditions Repetitive Peak Reverse Leakage Current IRRM Up to 1600V, TJ=150C 20 mA Peak On-State Voltage VFM IFM=520A, 180 Deg Conduction 1.43 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150C, I = 16.7%IF(AV) to IF(AV) 0.73 1.5 V m Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 150C, I = IF(AV) to IFSM 0.88 1.26 V m VTM Coefficients, Full Range Min. TJ = 150C, I = 15%IF(AV) to IFSM VFM = A+ B Ln I +C I + D Sqrt I A= B= C= D= Max. Units 0.563 0.0392 1.31 E-3 -8.25 E-5 Thermal Characteristics Characteristics Symbol Max. Units 0.1 0.2 C/W C/W Thermal Resistance, Junction to Case RJ-C Per Module, both conducting Per Junction both conducting Thermal Impedance Coefficients ZJ-C ZJ-C= K1 (1-exp(-t/1)) K1 = 1.84E-2 1 = 2.53E-6 + K2 (1-exp(-t/2)) + K3 (1-exp(-t/3)) K2 = 4.68E-2 2 = 6.44E-2 K3 = 8.25E-2 3 = 3.11E-1 + K4 (1-exp(-t/4)) K4 = 5.23E-2 4 = 1.32 Thermal Resistance, Case to Sink Lubricated RC-S Per Module 0.05 C/W Revision Date: 03/16/2006 CD61__16A, CS61__16A CN61__16A, CC61__16A POW-R-BLOKTM Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum Transient Thermal Impedance Maximum On-State Forward Voltage Drop (Junction to Case, Per Diode) ( Tj = 150 C ) 0.22 5 0.18 4 Thermal Impedance - Rjc - C/W On-State Voltage - Vfm - Volts 0.20 3 2 1 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0 10 100 1000 0.01 10000 0.1 1 M axim u m Allo w ab le C ase T em p eratu re Maximum On-State Power Dissipation (S inusoidal W aveform ) (Sinusoidal Waveform) 150 250 180 120 140 Max. Case Temperature - Tcase -C_ 200 Max. Power Dissipation Per Diode - Watts_ 10 Time - t - Seconds Instantaneous On-State Current - Ifm - Amperes 90 60 30 150 100 180 0 50 360 CONDUCTION ANGLE 120 30 110 360 180 0 130 60 CONDUCTION ANGLE 90 120 0 20 40 60 80 100 120 140 160 0 180 20 40 60 80 100 120 140 160 180 Average O n-State Current - If(av) - Am peres Average On-State Current - If(av) - Amperes Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform ) (Rectangular Waveform) 300 150 360 250 140 180 90 200 Max. Case Temperature - Tcase -C_ Max. Power Dissipation Per Diode - Watts_ 180 100 0 120 60 30 150 100 50 180 0 120 110 30 60 90 120 CONDUCTION ANGLE 0 180 360 90 0 20 40 60 80 100 120 140 160 180 200 220 Average On-State Current - If(av) - Am peres 240 260 280 360 CONDUCTION ANGLE 100 360 180 0 130 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 Average On-State Current - If(av) - Amperes Revision Date: 03/16/2006 CD61__16A, CS61__16A CN61__16A, CC61__16A POW-R-BLOKTM Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 1500 1400 1400 0.05 1300 1300 0.06 1200 1200 1100 1100 1000 1000 0.04 1400 1300 1200 Total Power Dissipation (W) 1500 0.03 0.025 0.02 Rth S-A (C/W) 1100 1000 0.08 900 900 800 800 700 700 600 600 500 500 400 400 300 300 200 200 100 100 100 0 0 900 800 700 0.10 0.12 0.15 600 0.20 500 400 300 200 0.30 0.40 0.50 0.60 10 30 50 70 90 Ambient Temperature (C) 110 130 150 0 50 100 150 200 250 300 350 400 450 Total Power Dissipation (W) Total Power Dissipation vs Maximum Rated Output Current Powerex CD61--16 Pow-R-Blok 6-Pulse Bridge 1500 0 500 Maximum Bridge Output Current (A) Six-Pulse Bridge Circuit Total Power Dissipation & Maximum Rated Output Current With Sink to Ambient Resistance of Heatsink as a Parameter. Revision Date: 03/16/2006