CD410899A - Powerex Power Semiconductors

Powerex, Inc., Hillis Street, Youngwood, P ennsylvania 15697 (724) 925-7272 POW-R-BLOKTM

Dual & Single Diode Isolated Module

100 Amperes / Up to 1600 Volts

Revision Date: 01/26/2002

CD41__99A, CS41__99A

CN41__99A, CC41__99A

Outline Dimensions

Dimension Inches Millimeters

A 3.62 92

B 0.83 21

C 3.15 80

D 1.18 30

F 0.59 15

G 0.79 20

H 0.79 20

M 1.14 29

N 0.25 6.3

P 0.94 24

R 0.71 18

T 0.25 6.3

U M5 M5

Note: Dimensions are for reference only.

CD41__99A, CS41__99A

CN41__99A, CC41__99A

Dual & Single Diode Isolated

POW-R-BLOKTM Module

100 Amperes / Up to 1600 Volts

Ordering Information:

Select the complete nine digit module

part number from the table below.

Example: CD411699A is a 1600 Volt,

100 Ampere Dual Diode Isolated

POW-R-BLOKTM Module

Type

Voltage

Volts

(x100)

Current

Amperes

(x1)

CD41

CN41

CC41

CS41

08

12

16

99 (100A)

Description:

Powerex Dual Diode & Single Diode

Modules are designed for use in

applications requiring rectification and

isolated packaging. The modules are

isolated for easy mounting with other

components on a common heatsink.

POW-R-BLOKTM has been tested and

recognized by the Underwriters

Laboratories.

Features:

T Electrically Isolated Heatsinking

T DBC Alumina (Al2O3) Insulator

T Copper Baseplate

T Low Thermal Impedance

for Improved Current Capability

T UL Recognized (E78240)

Benefits:

T No Additional Insulation

Components Required

T Easy Installation

T No Clamping Components

Required

T Reduce Engineering Time

Applications:

T Power Supplies

T Bridge Circuits

T AC & DC Motor Drives

T Battery Supplies

T Large IGBT Circuit Front Ends

T Lighting Control

T Heat & Temperature Control

T Welders

+

2

CD41

3

-

1

~

CS41

2

+

CN41

3

1

-

1

+

-

2

+

CC41

3

1

--

CONNECTION DIAGRAMS

OUTLINE DRAWING

LABEL

1

2

3

G HF

B

A

R

"U" THREAD

T

C

P

N

DM

Powerex, Inc., Hillis Street, Youngwood, P ennsylvania 15697 (724) 925-7272 POW-R-BLOKTM

Dual & Single Diode Isolated Module

100 Amperes / Up to 1600 Volts

Revision Date: 01/26/2002

CD41__99A, CS41__99A

CN41__99A, CC41__99A

Absolute Maximum Ratings

Characteristics Conditions Symbol Units

Repetitive Peak Reverse Blocking Voltage VRRM up to 1600 V

Non-Repetitive Peak Reverse Blocking Voltage

(t < 5 msec)

VRSM V

RRM + 100 V

RMS Forward Current DC Conduction, TC=90°C IF(RMS) 157 A

Average Forward Current 180° Conduction, TC=100°C IF(AV) 100 A

Peak One Cycle Surge Current, Non-Repetitive 60 Hz, 100% VRRM reapplied, TJ = 150°C

60 Hz, No VRRM reapplied, TJ = 150°C

50 Hz, 100% VRRM reapplied, TJ = 150°C

50 Hz, No VRRM reapplied, TJ = 150°C

IFSM

1,780

2,110

1,700

2,020

A

Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, 100% VRRM reapplied, TJ = 150°C

50 Hz, 100% VRRM reapplied, TJ = 150°C

IFSM

1,310

1,250

A

Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, 100% VRRM reapplied, TJ = 150°C

50 Hz, 100% VRRM reapplied, TJ = 150°C

IFSM

940

900

A

I2t for Fusing for One Cycle 8.3 ms, 100% VRRM reapplied, TJ = 150°C

8.3 ms, No VRRM reapplied, TJ = 150°C

10 ms, 100% VRRM reapplied, TJ = 150°C

10 ms, No VRRM reapplied, TJ = 150°C

I2t

13,190

18,650

14,450

20,430

A2 sec

Operating Temperature TJ -40 to +150 °C

Storage Temperature Tstg -40 to +150 °C

Max. Mounting Torque, M6 Mounting Screw on

Terminals

25

3

in. – Lb.

Nm

Max. Mounting Torque, Module to Heatsink 44

5

in. – Lb.

Nm

Module Weight, Typical 110 g

3.88 Oz

V Isolation @ 25C

Circuit To Base, All Terminals Shorted Together

50-60 Hz, 1 second Vrms 3500 V

Powerex, Inc., Hillis Street, Youngwood, P ennsylvania 15697 (724) 925-7272 POW-R-BLOKTM

Dual & Single Diode Isolated Module

100 Amperes / Up to 1600 Volts

Revision Date: 01/26/2002

CD41__99A, CS41__99A

CN41__99A, CC41__99A

Electrical Characteristics, TJ=25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Max.

Units

Repetitive Peak Reverse Leakage Current IRRM Up to 1600V, TJ=150°C 10 mA

Peak On-State Voltage VFM TJ=25°C, IFM=315A, 180° Conduction 1.45 V

Threshold Voltage, Low-level

Slope Resistance, Low-level

V(FO)1

rT1

TJ = 150°C, I = 16.7% x πIF(AV) to πIF(AV) 0.79

1.78

V

mΩ

Threshold Voltage, High-level

Slope Resistance, High-level

V(FO)2

rT2

TJ = 150°C, I = πIF(AV) to IFSM 0.87

1.57

V

mΩ

VTM Coefficients, Full Range

TJ = 150°C, I = 15%IF(AV) to IFSM

VTM = A+ B Ln I +C I + D Sqrt I

A =

B =

C =

D =

7.72E-01

1.22E-02

1.57E-03

-2.76E-05

Thermal Characteristics

Characteristics Symbol

Max. Units

Thermal Resistance, Junction to Case

RΘJ-C Per Module, both conducting

Per Junction, both conducting

0.175

0.35

°C/W

Thermal Impedance Coefficients

ZΘJ-C Z

ΘJ-C= K1 (1-exp(-t/τ1))

+ K2 (1-exp(-t/τ2))

+ K3 (1-exp(-t/τ3))

+ K4 (1-exp(-t/τ4))

K1 = 9.82 E+1

K2 = -1.11 E+2

K3 = 1.32 E+1

K4 = 2.72 E-1

τ1 = 4.60 E-3

τ2 = 4.65 E-3

τ3 = 5.05 E-3

τ4 = 0.1398

Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module 0.1 °C/W

Powerex, Inc., Hillis Street, Youngwood, P ennsylvania 15697 (724) 925-7272 POW-R-BLOKTM

Dual & Single Diode Isolated Module

100 Amperes / Up to 1600 Volts

Revision Date: 01/26/2002

CD41__99A, CS41__99A

CN41__99A, CC41__99A

0180 360

CONDUCTION ANGLE

Maximum On-State Power Dissipation

30°

60°

90°

120°

180°

0

10

20

30

40

50

60

70

80

90

100

110

120

130

0 102030405060708090100

Average On-State Current - If(av) - Amperes

Max. Power Dissipation Per Diode - Watts

(Sinusoidal Waveform)

0180 360

CONDUCTION A NGLE

Maximum Allowable Case Temperature

120°

90°

60°

30°

180°

100

105

110

115

120

125

130

135

140

145

150

0 102030405060708090100

Average On-State Current - If(av) - Amperes

Max. Case Temperature - Tcase -°C

(Sinusoidal Waveform )

0180 360

CONDUCTION ANGLE

Maximum On-State Power Dissipation

360°

270°

180°

120°

30°

60° 90°

0

20

40

60

80

100

120

140

160

180

0 20 40 60 80 100 120 140 160

Average On-State Current - If(av) - Amperes

Max. Power Dissipation Per Diode - Watts

(Rectangular Waveform)

0180 360

CONDUCTION ANGLE

Maximum Allowable Case Temperature

270°

180°

120°

90°

60°

30°

360°

90

95

100

105

110

115

120

125

130

135

140

145

150

0 20 40 60 80 100 120 140 160

Average On-St ate Curr ent - If(av) - Amperes

Max. Case Temperature - Tcase -°C

(Rectangular Waveform)

Maximum On-State Forward Voltage Drop

0

0.5

1

1.5

2

2.5

3

10 100 1000

Instantaneous On-State Current - Ifm - Amperes

On-State Voltage - Vfm - Volts

( Tj = 150 °C )

Maximum Transient Thermal Impedance

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.001 0.01 0.1 1 10 100

Time - t - Seconds

Thermal Impedance - Rjc - °C/W

(Junction to Case)