POWEREX INC POWENREX SLE 0D WM 729462) 0005778 &83T MPRX PM100DHA120 "7729 Powerex, inc., Hillis Street, Youngwood, Pennsylvania 15697 (412) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP107, 72003 Le Mans, France (43) 41.14.14 Intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Volt Line OUTLINE DRAWING N SIDE A 8 1A PI N 1-0 S 4 (2 TY awn S [8 TYP) 0 Q - DIA, (2 TYP) R_- THD (3 TYP) 0.64 MM SQ PIN (10 TYP) _t re 7 if CC CONNECTION DIAGRAM 4 + Pp Description Powerex Intellimod-3 Modules are designed for applications requiring a high frequency (20kKHz) output switching inverter. The modules are isolated from the baseplate, con- sisting of complete drive, control and protection circuitry for the IGBT inverter. Features: ((] Complete Output Power Circuit L] Gate Drive Circuit J Protection Logic Short Circuit Over-Current Over Temperature Under Voltage 460 Volt Line, PM100DHA120 Outline Drawing Applications: (] Inverters Dimensions Inches Millimeters Dimensions inches Millimeters O Small UPS A 4.33 110.0 K 0.55 14.0 B 3.66+0.01 _ 93.0+0.25 L 0.51 13.0 (_] Motion/Servo Control Cc 2.2 56.0 M 0.47 12.0 D 2.01 51.0 N 0.33 85 LC AC Motor Control E 1.14+0.04/-0.02 29.0+1.0/-0.5 P 0.31 8.0 ; F 1.02 26.0 Q 0.22Dia. _5.5 Dia. Ordering Information G 0.98 25.0 A Metric M5 M5 PM100DHA120 H 0.9 23.0 s 0.1 2.54 J 0.85 21.5 T 0.8 Dia. 2.0 Dia. 3-1373-138 POWEREX INC SLE D MM 729462) 0005775 77b MEPRX == Powerex, inc., Hillis Street, Youngwood, Pennsylvania 15697 (412) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP107, 72003 Le Mans, France (43) 41.14.14 5 q 24 PM100DHA120 l- intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Volt Line Absolute Maximum Ratings, T)= 25 C unless otherwise specified Characteristics Symbol PM100DHA120 Units Power Device Junction Temperature T, -20 to +150 C Storage Temperature Tste -40 to +125 C Case Operating Temperature Te -20 to +100 C Mounting Torque, M5 Mounting Screws _ 20 Kg-cm Mounting Torque, M5 Main Terminal Screws _ 20 Kg-cm Module Weight (Typical) _ 430 Grams Supply Voltage Protected by OC and SC (Vp = 13.5 - 16.5V, Inverter Part) Veciprot.) 800 Volts Isolation Voltage AC 1 minute, 60Hz Vams 2500 Volts Contro! Sector Supply Voltage Applied between (Vp1 - Veco, Vi - Vnc) Vp 20 Voits Input Voltage Applied between (Cp, - Voc, Cn - Vue) Voin 10 Volts Fault Output Supply Voltage Applied between (Fro - Vpc, Fro - Vue) Veo 20 Volts Fault Output Current (Sink Current at Foo, Fg Terminals) leg 20 mA IGBT Inverter Sector Collector-Emitter Voltage Voces 1200 Volts Collector Current + Io 100 Amperes Peak Collector Current + lop 200 Amperes Supply Voltage (Applied between P - N) Voc 900 Volts Supply Voltage (Surge) Applied between P - N Vocisurge) 1000 Voits Collector Dissipation Po 780 Wattswm POWEREX INC SLE D MM 7294621 0005780 498 MMPRX Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (412) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP107, 72003 Le Mans, France (43) 41.14.14 PM100DHA120 intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Voit Line Electrical Characteristics, T;= 25 C unless otherwise specified -5 7-24 Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Overcurrent Trip Level Oc -20C < T < 125C, Fig. 5 145 230 - Amperes Short Circuit Trip Level sc -20C < T < 125C, Fig. 5 200 340 - Amperes Over Current Delay Time tottoc) Vp = 15V, Fig. 5 - 5 - ps Over Temperature Protection OT Trip Level 100 110 120 C Over Temperature Protection OTr Reset Level 85 95 105 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts Supply Circuit Under Voltage Protection UVa Reset Level - 12.5 - Volts Supply Voltage Vp Applied between 13.5 15 16.5 Volts Ver - Veo: Vu > Vue Circuit Current Ip Vo = 15V, Vo = 5V. Vina - Vue - 19 26 mA lp Vp = 15V, Vow = 5V, Vp1- Veo - 19 26 mA Input On Voltage Venton) Applied between 1.2 1.5 1.8 Volts Input Off Voltage VoINcot) Cp; - Veco: Cnt - Vue 1.7 2.0 2.3 Volts PWM Input Frequency fewm 3-6 Sinusoidal - 15 20 kHz Dead Time tpeaD For each Input Pulse 4.0 - - ps Using example Interface Circuit* 6.0 - - ps Fault Output Current leo) Vp = 15V, Veo = 15V - ~ 0.01 mA Leow Vp = 15V, Vo = 15V - 10 15 mA Minimum Fault Output Pulse Width tro Vp = 15V 1.0 1.8 - mS SXR Terminal Output Voltage Vexp T, = 125C, Riy = 6.8kQ, (Spa, Sua) 45 5.1 5.6 Voits *See Intellimod-3 Applications Data Section 4.3. 3-139POMEREX @ POWEREX INC SLE D MM 7294621 0005741 324 MPRX Powerex, inc., Hillis Street, Youngwood, Pennsylvania 15697 (4 12) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP 107, 72003 Le Mans, France (43) 41.14.14 ] _ S ?~ 29 PM100DHA120 Intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Volt Line Electrical Characteristics, T= 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Ioex Voe = Voes, T, = 25C, Fig. 4 ~ - 1 mA Collector Cutoff Current loex Voce = Voes, T, = 125C, Fig. 4 - - 10.0 mA Diode Forward Voltage Vem Ig = 100A, Vow = 5V, Fig. 2 - 1.8 3.0 Volts Collector Emitter Saturation Voltage Voe(sat) Vp = 15V, Vein = OV, Io = 100A, Fig. 1 - 2.8 3.8 Volts Collector Emitter Saturation Voltage Voce (sat) Vp = 15V,Voin = OV, Ig = 100A, ~ 2.4 3.4 Volts T, = 125 C, Fig. 1 Inductive Load Switching Times ton Vp = 15V, Von = OV, 0.5 1.4 2.5 nS stg = B00V, Ig = 100A, = 03 06 BS tevon) Te 125C - 0.4 1.0 us ton - 3.5 4.0 nS tio Fig. 3 = 0.8 1.2 uS Thermal Characteristics Characteristics Symboi Test Conditions Min. Typ. Max. Units Thermal Resistances Junction to Case Ring-cja Inverter IGBT - - 0.16 C/W Ring-or Inverter FWD - - 0.35 C/W Contact Thermal Resistance Rinie-f) Case to Fin, Thermal Grease Applied - - 0.095 C/W Recommended Operating Conditions Characteristics Symbol Test Conditions Value Units Supply Voltage Voc Applied across C1 - E2 Terminals 0 ~ 800 Volts Vo Applied between 151.5 Volts Ver - Veg. Vi > Vc Input On Voltage Veinvon) Applied between 0~08 Volts Input Off Voltage Veincot Cpy- Veo: Cur - Vue 4 ~ Voxp Volts PWM Input Frequency fpwm Using example Interface Circuit* 5 ~ 20 kHz Minimum Dead Time torap Using example Interface Circuit* 6.0 ps *See Intellimod-3 Applications Data Section 4.3. 3-140W a POWEREX INC SIE D MM 7294b2)] 0005782 2bO MEPRX Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (412) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP107, 72003 Le Mans, France (43) 41.14.14 9 PM100DHA120 Intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Volt Line A) LOWER ARM PTT | SWITCHING ct Vcc ! ic __ CURRENT PROBE Po B) UPPER ARM POTS TT TTT TTT et SWITCHING Vcc aa ic _cCURRENT PROBE ter seseeneeereny le nD vet Vee Sf i --90% 20% F- + i 10% re, 10% ec) fo (oft) ve | tg und tr ta cat ty (ton = ta (on) + tr) (tott = ta (of + te) Figure 3 Switching Test 3-141Var POWEREX INC SIE D MM 7294b21 OOOS743 17? mm@PRX Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (412) 925-7272 Powerex, Europe, S.A. 428 Avenue G. Durand, BP107, 72003 Le Mans, France (43) 41.14.14 ay PM100DHA120 T-S7- Intellimod-3 Modules Single Phase IGBT Inverter Output 100 Amperes/460 Volt Line E1(E2) Figure 4 Ickes Test > lc K_ CURRENT PROBE R=0 FOR SHORT CIRCUIT Figure 5 Over Current and Short Circuit Test 3-142