1583527-1 - TE Connectivity AMP Connectors

Instruction Sheet

SDE Hand Tool Pneumatic Adapter 1583527-1

(For Use with 626 and Micro 408-8839

LOC B

of 4

2008 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

08 JAN 08 Rev B

Pneumatic Tooling Assemblies)

Figure 1

Quick Pin

(4 Places, Ref)

Tool Holder Assembly

(Ref)

Adapter

Typical Crimping

Head (Ref)

Switch

1. INTRODUCTION

SDE Hand Tool Pneumatic Adapter 1583527–1 is

used to adapt the crimping head from an SDE hand

tool for use with 626 pneumatic tooling assembly or

micro pneumatic tooling assembly. Figure 1 shows a

typical crimping head used with the adapter. The

adapter must be installed onto the appropriate tool

holder assembly using the quick pins.

This instruction sheet provides:

— installing the crimping head onto the adapter,

— installing and removing the adapter from the tool

holder assembly, and

— maintenance and inspection and replacement

and repair information for the adapter

For information concerning the setup and operation of

the pneumatic tooling assembly, refer to Customer

Manual 409–5862 for the 626 and 409–10039 for the

micro.

Read these instructions and the related customer

manual thoroughly before using the adapter.

Reasons for reissue of this instruction sheet are

provided in Section 6, REVISION SUMMARY.

2. DESCRIPTION

The adapter facilitates the connection of the crimping

head to the the pneumatic tooling assembly and

provides the necessary straight line motion of the

movable die when the pneumatic tooling assembly is

actuated.

The adapter features a switch, two quick pins, and a

threaded SDE pin. The switch can be used to

manually open and close the dies of the crimping

head for insertion and removal of the product. The

quick pins secure the outer housing tabs of the

crimping head to the adapter, and the threaded SDE

pin secures the movable die of the crimping head to

the internal spring–loaded die holder and switch of the

adapter.

3. INSTALLATION

(Refer to Figure 2)

3.1. Installing the Crimping Head

1. If applicable, remove the crimping head from the

hand tool.

2. Remove the two quick pins and threaded SDE

pin from the adapter.

3. Orient the adapter so that the front (side with

the protruding slotted spring pin) is facing upward,

and orient the crimping head so that the back (side

with the wire size markings) is facing upward.

408-8839

SDE Hand Tool Pneumatic Adapter 1583527-1

Rev

of 4 Tyco Electronics Corporation

Figure 2

Knurled Thumb Nut

Quick Pins

Switch

Protruding Slotted

Spring Pin

SDE Hand Tool

Pneumatic Adapter

Threaded SDE Pin

Back (Wire Side) of

Typical Crimping Head

Cavity Outer Housing Tab

(2 Places) (Ref)

4. Insert the crimping head, outer housing tabs

first, into the cavity of the adapter until it stops.

5. Insert the two quick pins through the two holes

in the top plate of the adapter, through the holes in

the two outer housing tabs of the crimping head,

and through the two holes in the bottom plate of

the adapter.

The quick pins will snap into position when

properly installed.

6. Insert the threaded SDE pin through the center

slot in the bottom plate and the holes in the

spring–loaded die holder of the adapter, through

the hole in the movable die of the crimping head,

and through the slot in the top plate of the adapter.

The shoulder just below the knurl of the threaded

SDE pin will bottom on the bottom plate of the

adapter when properly installed.

7. Slide the hole in the switch over the threaded

SDE pin and position the switch so that the

protruding slotted spring pin fits into the groove in

the bottom side of the switch.

8. Thread the knurled thumb nut onto the threaded

SDE pin. Tighten the thumb nut.

3.2. Installing and Removing the Adapter

After the crimping head has been installed onto the

adapter, the adapter is ready for installation onto the

tool holder assembly of the pneumatic tooling

assembly. Proceed as follows:

To avoid personal injury, ALWAYS DISCONNECT

the main air supply to the pneumatic tooling

assembly before installing or removing the

adapter.

1. Install the appropriate tool holder assembly

(including the cam) onto the pneumatic tooling

assembly.

DO NOT operate pneumatic tooling assembly

without the proper adapter and crimping head

installed. After the adapter is installed, make sure

that the quick pins are FULLY tightened to avoid

personal injury and damage to the assembly.

2. Remove the quick pins from the tool holder

assembly, and insert the adapter into tool holder

assembly as shown in Figure 1.

3. Insert and tighten the quick pins of the tool

holder assembly. Refer to Figure 1.

It is recommended using a medium-strength

liquid removable threadlocker to prevent the

quick pins from loosening.

NOTE

DANGER

NOTE

408-8839

SDE Hand Tool Pneumatic Adapter 1583527-1

of 4Rev

Tyco Electronics Corporation

4. Connect the pneumatic tooling assembly to an

adequate air supply according to the customer

manual supplied with the pneumatic tooling

assembly.

Removing the adapter is the reverse of installing the

adapter.

4. MAINTENANCE AND INSPECTION

It is recommended that a maintenance and inspection

program be performed periodically to ensure

dependable and uniform terminations.

To avoid personal injury, ALWAYS DISCONNECT

the main air supply of the pneumatic tooling

assembly before performing maintenance or

inspection.

4.1. Daily Maintenance

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a lint–free cloth. DO

NOT use objects that could damage the adapter.

2. Make sure that all components are in place and

secure.

3. Make certain all surfaces are protected with a

thin coat of any good SAE 20 motor oil. DO NOT

oil excessively.

4. When the adapter is not in use, store it in a

clean, dry area.

4.2. Lubrication

Lubricate all pins, pivot points, and bearing surfaces

with a high quality grease. It is recommended using

Molykote paste, which is a commercially available

lubricant. Lubricate according to the following

schedule:

Adapter used in daily—lubricate daily

Adapter used occasionally—lubricate weekly

Adapter used weekly—lubricate monthly

4.3. Visual Inspection

Regular inspections should be performed by

quality–control personnel. A record of scheduled

inspections should remain with the adapter or be

supplied to personnel responsible for the adapter.

Though recommendations call for at least one

inspection a month, the frequency should be based

on amount of use, working conditions, operator

training and skill, and established company policies.

1. Remove all lubrication and accumulated film by

immersing the adapter in a suitable commercial

degreaser that will not affect paint or plastic.

2. Make certain all components are in place.

3. Check all bearing surfaces for wear. Replace

any worn parts. If replacements are necessary,

refer to Section 5, REPLACEMENT AND REPAIR.

5. REPLACEMENT AND REPAIR

Customer–replaceable parts are listed in Figure 3.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Parts other than those listed

should be replaced by Tyco Electronics to ensure

quality and reliability. Order replacement parts

through your representative, or call 1–800–526–5142,

or send a facsimile of your purchase order to

717–986–7605, or write to:

CUSTOMER SER VICE (038–035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105–3608

For customer repair service, call 1–800–526–5136.

6. REVISION SUMMARY

Revisions to this instruction sheet include:

Updated document to corporate requirements

DANGER

408-8839

SDE Hand Tool Pneumatic Adapter 1583527-1

Rev

of 4 Tyco Electronics Corporation

15 16

CUSTOMER-REPLACEABLE PARTS

ITEM PART NUMBER DESCRIPTION QTY PER ADAPTER

1217347-1

PIN, Fixed 2

2314479-4

ROLLER 8

3217348-1

PIN 2

43-22279-8

SPRING, Compression 1

5217349-2

HOUSING 2

61673373-1

HOLDER, SDE Die 1

7217343-1

LINK 2

8217342-1

HOUSING, Center 2

9217340-1

SWITCH, Plastic 1

10 217873-1

PIN, Quick 2

11 679495-1

PIN 2

12 4-21028-4

PIN, Slotted Spring 2

13 6-21000-8

SCREW, Socket Head Cap, 4-40



.88 in. 4

14 21028-1

PIN, Slotted Spring 1

15 1673374-1

PIN, SDE 1

16 22347-5

NUT, Knurled Thumb 1

Figure 3

Recommended Spare Parts