Features * * * * * * Regulated Converters 4:1 Wide Input Voltage Range 1.6kVDC Isolation UL Certified Efficiency up to 91% Six-Sided Continuous Shield No Minimum Load Required DC/DC Converter RP30-FW Description 30 Watt 3 2"x1" Single & Dual Output 3Y The RP30-FW series DC/DC converters are designed to meet to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2" x 1" package meets military standards for thermal shock and vibration tolerance. wa EAR rranty Selection Guide Part Number RP30-243.3SFW(4,5) RP30-2405SFW(4,5) RP30-2412SFW(4,5) RP30-2415SFW(4,5) RP30-483.3SFW(4,5) RP30-4805SFW(4,5) RP30-4812SFW(4,5) RP30-4815SFW(4,5) RP30-2405DFW(4,5) RP30-2412DFW(4,5) RP30-2415DFW(4,5) RP30-4805DFW(4,5) RP30-4812DFW(4,5) RP30-4815DFW(4,5) Input Voltage Range [VDC] 9-36 9-36 9-36 9-36 18-75 18-75 18-75 18-75 9-36 9-36 9-36 18-75 18-75 18-75 Output Voltage [VDC] 3.3 5 12 15 3.3 5 12 15 5 12 15 5 12 15 Output Current [mA] 7500 6000 2500 2000 7500 6000 2500 2000 3000 1250 1000 3000 1250 1000 Input(1) Efficiency(1) Current typ. [mA] [%] 1199 86 1420 88 1404 89 1404 89 600 86 710 88 694 90 687 91 1420 88 1437 87 1437 87 710 88 710 88 710 88 Max. Capacitive Load(2) [F] 20000 14400 3000 2000 20000 14400 3000 2000 3000 2000 1300 3000 2000 1300 Notes: Note1: Maximum value at nominal input voltage and full load. Note2: Test by minimum Vin and constant resistor load. E196683 UL60950-1 Certified Model Numbering RP30-__ __ _FW/_ _ Input Voltage Output Voltage Package(4) Control Logic(3) Single or Dual Ordering Examples RP30-2405SFW = 24V Input, 5V Output, Positive Logic CTRL pin fitted RP30-4812DFW/N-HC = 48V Input, 12V Output, Negative Logic CTRL pin fitted, Heat-sink fitted Notes: Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF) add "N" for CTRL function with Negative Logic (0=ON, 1=OFF) Note4: add suffix -HC for premounted Heat-sink and clips www.recom-power.com REV.: 2/2017 PD-1 RP30-FW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted BASIC CHARACTERISTICS Parameter Input Voltage Range Condition Min. Typ. Max. nom. Vin= 24V nom. Vin= 48V 9VDC 18VDC 24VDC 48VDC 36VDC 75VDC Vin = 24V DC-DC ON DC-DC OFF 8VDC Vin = 48V DC-DC ON DC-DC OFF 16VDC Under Voltage Lockout (UVLO) 9VDC 18VDC Input Filter Pi-Type Input Reflected Ripple Current nominal Vin and full load Input Surge Voltage Vin= 24V, 100ms max. Vin= 48V, 100ms max. (5) 20mAp-p 50VDC 100VDC Power up Remote ON/OFF Start-up time 30ms 30ms Operating Frequency Range 387kHz Minimum Load 430kHz 473kHz 0% 20MHz bandwidth 3.3Vout, 5Vout with a 1F/50V MLCC 12Vout, 15Vout Ripple and Noise 100mVp-p 150mVp-p Positive Logic DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V < Vr < 1.2V Negative Logic DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V Open or 3.0V < Vr < 12V DC-DC OFF 3mA Remote ON/OFF(6) Input current of Remote pin (CTRL) DC-DC ON -0.5mA 0.5mA Notes: Note5: Simulated source impedance of 12H. 12H inductor in series with +Vin. Note6: The ON/OFF control function can be positive or negative logic. The pin voltage is referenced -Vin pin. RP30-2405SFW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 9Vin 24Vin 36Vin 50 45 40 10 20 30 40 50 60 70 80 85 80 75 70 90 100 Output Current [%] 65 18 20 22 24 26 28 30 32 34 36 Input Voltage [VDC] continued on next page PD-2 REV.: 2/2017 www.recom-power.com RP30-FW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP30-4805SFW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 85 80 75 70 65 10 20 40 30 50 60 70 80 90 100 36 40 Output Current [%] 44 48 52 56 60 64 68 72 75 Input Voltage [VDC] REGULATIONS Parameter Condition Value Output Voltage Accuracy 1% max. Voltage Adjustability Line Voltage Regulation Load Voltage Regulation Single 10% max. low line to high line at full load 0.2% max. no load to full load Cross Regulation Single Dual 0.5% 1.0% asymmetrical 25%<>100% load Transient Response recorvery time 5% 25% load step change 250s typ. External Output Trimming Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up Trim down 6 6 RU RD 5 4 RP30-xx3.3SFW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 Volts RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 kOhms Trim down % 1 2 3 4 5 6 7 8 9 10 Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 % Volts RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 kOhms 2 3 4 5 6 7 8 9 10 RP30-xx05SFW Trim up 1 % Vout = 5.05 5.01 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 Volts RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 Volts RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 kOhms www.recom-power.com REV.: 2/2017 PD-3 RP30-FW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP30-xx12SFW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 Volts RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % % Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 Volts RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 kOhms RP30-xx15SFW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 Volts RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % % Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 Volts RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 kOhms PROTECTIONS Parameter Condition Short Circuit Protection (SCP) 3.3Vout 5Vout Zener Diode Clamp 12Vout 15Vout Over Voltage Protection (OVP) Over Load Protection (OLP) % of Iout rated Over Temperature Protection (OTP) Isolation Voltage Isolation Resistance Value continuous, automatic recovery 3.9VDC 6.2VDC 15VDC 18VDC 150% typ. 115C typ. I/P to O/P I/P (O/P) to case 500VDC Isolation Capacitance 1.6kVDC/ 1 minute 1.6kVDC/ 1 minute 1G min. 1500pF max. Notes: Note7: This power module is not internally fused. An input line fuse must always be used. ENVIRONMENTAL Parameter Operating Temperature Range Condition without derating with derating Maximum Case Temperature -40C to +62C -40C o +101C +105C max. Temperature Coefficient Thermal Impedance Value 0.02%/C max. natural convection (20LFM) without Heat-sink natural convection (20LFM) with Heat-sink Operating Humidity 12C/Watt 10C/Watt 5% - 95% RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MTBF MIL-HDBK-217F Bellcore TR-NWT-000332(8) 1288 x 103 hours 3163 x 103 hours continued on next page PD-4 REV.: 2/2017 www.recom-power.com RP30-FW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted Derating Graph(9) RP30-2412SFW with Heat-sink RP30-2412SFW 80 80 Output Power [%] 100 Output Power [%] 100 60 40 20 0 -40 -20 0 40 20 60 62 80 Ambient Temperature [C] Notes: Note8: Note9: 60 40 20 0 -40 100 120 101 -20 0 20 40 60 68 100 120 80 Ambient Temperature [C] BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C (Ground fixed and controlled environment) MIL-HDBK-217F Notice2 @ TA= 25C, Full load (Ground, Benign, controlled environment) Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a partnumber not shown here please contact our technical support service at techsupportAT@recom-power.com SAFETY AND CERTIFICATIONS Report / File Number UL General Safety Standard UL60950-1 1st. Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 E196683 EMC Compliance Condition EMI Standard ESD Radiated Immunity Fast Transient(11) Surge(11) Conducted Immunity Standard / Criterion with external filter EN55022, Class A or B Air 8kV and Contact 6kC 10 V/m 2kV Fuse 1kV Input 10 Vr.m.s EN61000-4-2, Criteria A EN61000-4-3, Criteria A EN61000-4-4, Criteria A EN61000-4-5, Criteria A EN61000-4-6, Criteria A (10) C2 +VOUT +VIN DC C1 Trim Notes: DC Note10: The standard modues meet EMI Class A or Class B with external components, see filter suggestions below. -V -VIN Note11: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: 12VDC & 24VDC input Nippon chemi-con KY series, 330F/50V C3 48VDC input Nippon chemi-con KY series, 220F/100V LOAD Certificate Type (Safety) OUT C4 EMI Filtering Class A C3 C2 Fuse Input Trim DC C2 LOAD DC C1 +VOUT +VIN LOAD +VOUT +VIN COM DC DC -VOUT -VOUT LOAD Fuse Input -VIN -VIN C4 C3 C4 C4 continued on next page www.recom-power.com Fuse REV.: 2/2017 C3 +VOUT PD-5 RP30-FW DC/DC Converter Series L1 Fuse L1 +VOUT +VIN Input MODEL C4 C1 C2 C2/C3/C4 C1 RP30-24xxSFW RP30-24xxDFW 4.7F/50V 1812 MLCC 1000pF/2kV 1808 MLCC RP30-48xxSFW RP30-48xxDFW 2.2F/100V 1812 MLCC 1000pF/2kV 1808 MLCC DC C3 Trim DC -VOUT -VIN C5 C6 EMI Filtering Class B C4 C4 LOAD C3 C2 L1 Trim +VOUT +VIN Input DC C1 L1 Fuse +VOUT +VIN Input LOAD L1 DC C1 C2 C3 COM DC LOAD L1 Fuse LOAD Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted DC -VOUT -VOUT -VIN -VIN C5 C5 C6 C1 L1 RP30-24xxSFW RP30-24xxDFW C4/C5/C6 4.7F/50V 1812 MLCC DC 1000pF/2kV 1808 MLCC +VOUT +VIN C3 C2 RP30-48xxSFW RP30-48xxDFW COM LOAD L1 Fuse Input C4 C1/C2/C3 LOAD MODEL C6 DC 2.2F/100V 1812 MLCC 1000pF/2kV 1808 MLCC -VOUT -VIN L1 L2 CMC: 33.3H CMC: 55H ref.: WE 744842932 ref.: WE 744290560 ref.: CMC-09 ref.: CMC-10 CMC: 33.3H CMC: 55H ref.: WE 744842932 ref.: WE 744290560 ref.: CMC-09 ref.: CMC-10 C5 DIMENSIONS and PHYSICAL CHARACTERISTICS C6 Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 25.4 x 10.2mm 56.8 x 25.4 x 16.8mm Package Weight without Heat-sink with Heat-sink 30.5g 41.39g Dimension Drawing (mm) 25.4 Pin Connections 5.60 10.2 50.8 Pin # 1 O1.0 Recommended Footprint Details 5.08 2.54 O1.3 +0.15/-0 4 Bottom View 3 2.54 Dual +Vin +Vin 2 -Vin -Vin 3 CTRL CTRL 4 +Vout +Vout 5 -Vout Com 6 Trim -Vout Pin Pitch Tolerance 0.25mm Pin dimension tolerance 0.1mm Tolerance: X.X 0.5mm X.XX 0.25mm 5 10.16 2 2.54 1 12.70 15.24 5.08 45.72 Single 6 continued on next page PD-6 REV.: 2/2017 www.recom-power.com RP30-FW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted Dimension Drawing (mm) with Heat-sink 24.20 1.30 50.0 1.95 Top View Heat-sink 1.30 25.4 5.60 10.2 16.8 5.85 1.40 O1.00 56.8 PACKAGING INFORMATION Parameter Packaging Quantity Type without Heat-sink Tube with Heat-sink Tray Storage Temperature Range Value 9pcs. 20pcs. -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM's explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 2/2017 PD-7