Switches & Pilot Devices Switches & Pilot Devices o30mm - XN E-Stops 30mm XN E-Stops Key features: * Plastic bezel, metallic padlock and flush bezel available * Install up to 20 padlocks (XN4E) * o40, o44 or o60mm Mushroom heads available Signaling Lights * IDEC's original "safe break action" ensures that the contacts stay open when the contact block is detached from the operator. * Safety-lock mechanism (IEC60947-5-5, 6.2) * 2-in-1: Push-to-lock, Pull/Turn-to-Reset * Push-ON LED model allows E-Stops to be illuminated only when latched * Direct Opening Action mechanism (IEC60947-5-5, 5.2, IEC60947-5-1, Annex K) * Very short panel depth Circuit Breakers Terminal Blocks Contactors Timers Relays & Sockets * Degree of protection IP65 (IEC60529) * RoHS compliant (EU directive 2002/95/EC). * XN4E series complies with OSHA and ISO 12100-2:2003 standards * UL, c-UL listed, EN compliant * UL NISD category emergency type device (File# E305148) File No. E68961 Specifications Applicable Standards IEC60947-5-1, EN60947-5-1, IEC60947-5-5, EN60947-5-5, UL508, UL991, CSA C22.2 No. 14 Operating Temperature Non-illuminated: -25 to +60C (no freezing), Illuminated: -25 to +55C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Temperature -45 to +80C Operating Force XN1E, XN5E Push-to-lock: 32N Pull-to-reset: 21N Turn-to-reset: 0.27 N*m Minimum Force Required for Direct Opening Action 80N Min Operator Stroke Required for Direct Opening Action 4mm Maximum Operator Stroke 4.5mm Contact Resistance 50m maximum (initial value) Contact Material Gold plated silver Insulation Resistance 100M minimum (500V DC megger) Impulse Withstand Voltage 2.5kV Pollution Degree 3 Operation Frequency 900 operations/hour Shock Resistance Operating extremes: 150m/s2 (15G), Damage limits: 1000m/s2 (100G) Vibration Resistance Operating extremes: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2 Damage limits: 10 to 500Hz, amplitude 0.35mm acceleration 50m/s2 Mechanical Life 250,000 operations minimum Electrical Life 100,000 operations minimum, (250,000 operations minimum @ 24V AC/DC, 100mA) Degree of Protection Operator: IP65 (IEC60529) Terminal: IP20 (when XW9Z-VL2MF is installed) Terminal Style M3.0 screw terminal Recommended Tightening Torque for Locking Ring 2.5N*m Wire Size 16 AWG max Weight XN1E: Plastic bezel: 83g (o40 mm), 93g (o60 mm) XN5E: Flush bezel: 89g XN4E: Padlock type: 20g 714 www.IDEC.com XN4E Push-to-lock: 32N Pull-to-reset: N/A Turn-to-reset: 0.4 N*m 1705151134 Switches & Pilot Devices o30mm - XN E-Stops Switches & Pilot Devices Part Numbers XN1E Plastic Bezel Type E-Stops (push-pull/twist reset) Style Operator Type Non-Illuminated 40mm Mushroom 40mm Mushroom LED (24V AC/DC) 40mm Mushroom Push-ON LED (24V AC/DC) Part Number 1NC 1NO XN1E-BV411MR 2NC - XN1E-BV402MR 2NC 2NO XN1E-BV422MR 3NC 1NO XN1E-BV413MR 4NC - XN1E-BV404MR 1NC 1NO XN1E-BV511MR 2NC - XN1E-BV502MR 2NC 2NO XN1E-BV522MR 3NC 1NO XN1E-BV513MR 4NC - XN1E-BV504MR 1NC 1NO XN1E-LV411Q4MR 2NC - XN1E-LV402Q4MR 2NC 2NO XN1E-LV422Q4MR 3NC 1NO XN1E-LV413Q4MR 4NC - XN1E-LV404Q4MR 2NC 1NO XN1E-TV412Q4MR Main Contact Monitor Contact Part Number 1NC 1NO XN4E-BL411MR 2NC - XN4E-BL402MR 2NC 2NO XN4E-BL422MR 3NC 1NO XN4E-BL413MR 4NC - XN4E-BL404MR 1NC 1NO XN4E-LL411Q4MR 2NC - XN4E-LL402Q4MR 2NC 2NO XN4E-LL422Q4MR 3NC 1NO XN4E-LL413Q4MR 4NC - XN4E-LL404Q4MR 2NC 1NO XN4E-TL412Q4MR Main Contact Monitor Contact Part Number 1NC 1NO XN5E-BV411MR 2NC - XN5E-BV402MR 2NC 2NO XN5E-BV422MR 3NC 1NO XN5E-BV413MR 4NC - XN5E-BV404MR 1NC 1NO XN5E-LV411Q4MR 2NC - XN5E-LV402Q4MR 2NC 2NO XN5E-LV422Q4MR 3NC 1NO XN5E-LV413Q4MR 4NC - XN5E-LV404Q4MR 2NC 1NO XN5E-TV412Q4MR Relays & Sockets Illuminated Monitor Contact Signaling Lights 60mm Mushroom Main Contact XN4E Padlock Type E-Stops (push twist reset only) Style Operator Type 44mm Mushroom Illuminated 44mm Mushroom Push-ON LED (24V AC/DC) Contactors 44mm Mushroom LED (24V AC/DC) Timers Non-Illuminated XN5E Flush Bezel Type E-Stops (push-pull/twist reset) Style Operator Type 40mm Mushroom Illuminated 40mm Mushroom Push-ON LED (24V AC/DC) 1705151134 800-262-IDEC (4332) * USA & Canada Circuit Breakers 40mm Mushroom LED (24V AC/DC) Terminal Blocks Non-Illuminated 715 Switches & Pilot Devices Contact Ratings Mounting Hole Layout 250V Rated Current (Ith) 5A 30V 125V 250V - 5A 3A Resistive Load (AC-12) DC AC 50/60Hz DC Inductive Load (AC-15) - 3A 1.5A 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) - 1.2A 0.6A Inductive Load (AC-14) - 0.6A 0.3A Resistive Load (DC-12) 2A 0.4A 0.2A 0.22A R0 .8 o3 0.5 Operating Voltage Current XN 24V AC/DC 10% 15mA XN4E 30.5 For XN4E, determine the values according to the size and number of padlocks and hasp. 4.8 ma x. +0 . 0 5 +0.2 0 Depth Behind the Panel Depth (mm) Description XN1E 47.7 1 - 4 contacts, plastic bezel XN5E 60.4 1 - 4 contacts, flush bezel XN4E 61.4 1 - 4 contacts, padlock Rubber Gasket XN1E - L V 4 02 Q4 MR 0 Bezel 1: Plastic Bezel 4: Padlock Panel Thickness 1 to 5 5: Flush Bezel Terminal Cover XW9Z-VL2M Model Panel Cut-out Part Numbers o4 37 Model 33 Illumination XN1E, XN5E BV: Non-Illuminated LV: Illuminated LED TV: Illuminated Push-ON LED XN4E BL: Non-Illuminated LL: Illuminated LED TL: Illuminated Push-ON LED Timers Relays & Sockets M3 Terminal Screws Push-ON X&Y 70mm min Panel Cutout 0.1A 1. Minimum applicable load: 5V AC/DC, 1mA (reference value). 47.7 2. The rated operating currents are measured at resistive/inductive load types specified in IEC 60947-5-1. Locking Ring Illuminated Illuminated Unit LED Ratings oA 30.5+0.5 X 20.1 1A Size XN1E, XN5E Y Resistive Load (DC-12) Inductive Load (DC-13) Measurements 33.0 AC 50/60Hz 18.5 Main Monitor Contacts (NO) Contacts (NC) Rated Operating Voltage (Ue) oA +0.5 0 Rated Insulation Voltage (Ui) Rated Operating Current Signaling Lights Switches & Pilot Devices o30mm - XN E-Stops Contact Configuration* 11: 1NO - 1NC 02: 2NC 13: 1NO - 3NC 22: 2NO - 2NC 04: 4NC 12: 1NO-2NC (Push-ON LED only) Voltage Code Blank: Non-Illuminated Q4: 24V AC/DC (Illuminated & Push-ON LED type) *Contact IDEC for additional configurations. Contactors Mushroom Size 4: o40mm: XN1E, XN5E o44mm: XN4E 5: o60mm (XN1E non-illuminated only) Terminal Arrangements (Bottom View) 716 *4 *3 *4 *3 X2 X1 *4 *3 R X2 X1 *4 www.IDEC.com *3 1 2 2 1 *1 *2 R X2 TO P 11 12 41 * Contact Type 1-2: NC main contact 3-4: NO monitor contact * Contact Number (1-4) Starting with the contact on TOP in a counterclockwise direction. Note: 1: contact on the TOP 2: contact on the Left 3: contact on the Bottom 4: contact on the Right 22 LED L *1 LED L *4 L R 42 X1 R *3 R Terminal Marking Description TOP *4 LED 21 X2 *3 L 4 X1 X2 *3 *2 LED L *4 *3 *2 *2 R R TOP *4 TOP 3 *4 *1 *2 *1 *4 Push-ON *2 *1 *2 *1 *3 1NO-2NC L *1 X1 *1 *2 X2 *3 *1 *1 *2 *3 R TOP LED L *1 *2 R *2 X1 *1 *1 *2 LED L *2 TOP *1 Circuit Breakers *2 *1 *4 *2 TOP *3 *2 L *2 Illuminated R *1 *4 TOP *1 L *1 R *1 TOP *4 *2 *1 L *2 *2 *3 *2 R *1 L 2NO-2NC TOP *2 *2 *1 *2 *1 1NO-1NC *1 TOP *2 *1 Terminal Blocks TOP *1 *1 Non-Illuminated 2NC *2 1NO-3NC *2 4NC 34 33 (Example: 1NO-3NC contact) 1705151134 Switches & Pilot Devices o30mm - XN E-Stops Switches & Pilot Devices Dimensions (mm) 33 Panel Cut-out o4 4.8 ma x. +0.5 0 +0 . 0 5 47.7 33 Locking Ring 0 Illuminated Panel Cut-out Rubber Gasket M3 Terminal Screws Push-ON o4 0 37 Signaling Lights Terminal Cover XW9Z-VL2M Panel Thickness 1 to 5 Terminal Cover XW9Z-VL2M Panel Thickness 1 to 5 XN5E Illuminated (with terminal cover) R0 .8 ma x. 0.5 4.8 +0 .5 0 20.1 +0 .5 0 21 Rubber Gasket 0 +0.2 0 Terminal Cover XW9Z-VL2M Panel Thickness 1 to 5 XN4E Illuminated (with terminal cover) Panel Cut-out R0 0 o3 x. +0 .5 0 20.1 59.9 61.4 Panel Thickness 1 to 5 20.1 43 Panel Thickness 1 to 6 Nameplates Rubber Gasket Item 4 Panel Thickness 1 to 6 Part No. Legend Mounting Panel Thickness HNAV-0 (blank) XN4E: 1.0 to 4.5 mm HNAV-27 EMERGENCY STOP XN1E, XN5E: 1.0 to 3.5 mm o30mm Terminal Blocks Terminal Cover XW9Z-VL2M Panel Cut-out o4 M3 Terminal Screws Terminal Cover XW9Z-VL2M o60mm 61.4 Locking Ring M3 Terminal Screws 37 33.0 +0 .5 0 . Push-ON +0.2 0 Contactors 18.5 0.5 ax Illuminated 4.8 Rubber Gasket 4 o3 8m Panel Cut-out 43 Locking Ring o4 XN4E Non-Illuminated (with terminal cover) R0 . +0.2 0 +0.5 0 Terminal Cover XW9Z-VL2M 4.8 33.0 37 18.5 0.5 ma Timers .8 o4 +0.5 0 20.1 60.4 Locking Ring Panel Cut-out o4 37 x. 0.5 21 Rubber Gasket +0.5 0 o3 4.8 ma 60.4 Locking Ring M3 Terminal Screws 33.0 o41 18.5 0.8 Push-ON +0.2 0 33.0 o41 18.5 o3 Relays & Sockets Illuminated XN5E Non-Illuminated (with terminal cover) R M3 Terminal Screws +0.2 0 +0.5 0 Push-ON 0.5 37 Illuminated o3 Rubber Gasket M3 Terminal Screws .8 20.1 20.1 47.7 Locking Ring R0 XN1E Illuminated/Push-ON (with terminal cover) 33.0 18.5 .5 +0.2 0 33.0 4.8 +0 .5 0 +0.5 0 30 18.5 R0 .8 ma XN1E Non-Illuminated (with terminal cover) x. o Accessories Item Part Number Locking Ring Wrench XN9Z-T1 Locking Ring Twist Wrench TWST-T1 Lockout Hasp XN9Z-HASP421 800-262-IDEC (4332) * USA & Canada Item Description Part Number Terminal Cover for Contact Block XW9Z-VL2M IP20 Fingersafe Cover XW9Z-VL2MF Circuit Breakers 1705151134 Description 717 Switches & Pilot Devices Switches & Pilot Devices o30mm - XN E-Stops Operating Instructions Removing the Contact Block First unlock the operator button. Grab the yellow bayonet ring j and pull back the bayonet ring until the latch pin clicks k, then turn the contact block counterclockwise and pull out l. Relays & Sockets Signaling Lights Notes for removing the contact block Timers Installing & Removing Terminal Covers Bayonet Ring (yellow) Turn counterclockwise Grab Pull Latch Grab 1. Do not attempt to remove the contact block while the operator is latched, otherwise the switch may be damaged. 2. When the contact block is removed, the monitor contact (NO contact) is closed. 3. While removing the contact block, do not use excessive force, otherwise the switch may be damaged. 4. An LED lamp is built into the contact block for illuminated pushbuttons. When removing the contact block, pull the contact block straight to prevent damage to the LED lamp. If excessive force is used, the LED lamp may be damaged and fail to light. Panel Mounting Remove the locking ring from the operator and check that the rubber gasket is in place. Insert the operator from panel front into the panel hole. Face the side without thread on the operator with TOP marking upward, and tighten the locking ring using ring wrench XN9Z-T1 or TWST-T1 to a torque of 2.5 N*m maximum. Rubber Gasket Operator without thread TOP Marking Anti-rotation Projection Locking Ring When using a nameplate HNAV-0, break the projection from the nameplate using pliers. Contactors First unlock the operator button. Align the small q marking on the edge of the operator with the small p marking on the yellow bayonet ring. Hold the contact block, not the bayonet ring. Press the contact block onto the operator and turn the contact block clockwise until the bayonet ring clicks. To remove the terminal cover, pull out the two latches on the top side of the terminal cover. Do not exert excessive force to the latches, otherwise the latches may break. TOP Markings Press the terminal cover Projections TOP Marking (Pull) Projections IP20 Fingersafe Terminal Cover XW9Z-VL2MF To install the IP20 fingersafe terminal cover, align the TOP marking on the cover with the TOP marking on the contact block, and press the cover toward the contact block. 1. 2. 3. 4. Slots Place the projections on the contact block. TOP Marking TOP Marking (Press) TOP Marking Once installed, the XW9Z-VL2MF cannot be removed. With the XW9Z-VL2MF installed, crimping terminals cannot be used. The XW9Z-VL2MF cannot be installed after wiring. Make sure that the XW9Z-VL2MF is securely installed. IP20 cannot be achieved when installed loosely, and electric shock may occur. Notes for Operation Wiring Tighten the M3 terminal screws to a torque of 0.6 to 1.0 N*m. Projection Marking Contact Bounce Marking Turn clockwise When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). LED Illuminated Switches Push Notes for installing the contact block Terminal Blocks To install the terminal cover, align the TOP marking on the terminal cover with the TOP marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal cover toward the contact block. When using the XN emergency stop switches in safety-related part of a control system, observe safety standards and regulations of the relevant country or region. Also be sure to perform a risk assessment before operation. When using a nameplate Installing the Contact Block XW9Z-VL2M TOP Marking 1. Do not attempt to install the contact block when the operator is latched, otherwise the switch may be damaged. 2. Make sure that the bayonet ring is in the locked position. LED lamp is built into the contact block and cannot be replaced. Handling Do not expose the switch to excessive shocks and vibrations, for example by operating the switch with tools. Otherwise the switch may be deformed or damaged, causing malfunction or operation failure. Screw Terminal Type 1. AWG18 to 16 Circuit Breakers 2. Tighten the M3 terminal screw to a tightening torque of 0.6 to 1.0 N*m. 718 www.IDEC.com 1705151134 Switches & Pilot Devices o30mm - XN E-Stops Screw Terminal Type 1. Wire thickness: 0.75 to 1.25 mm (AWG18 to 16) 2 Ring Terminal Solid Wire o1.2 max. o3.2 min. TOP Markings Spade Terminal 6.0 max. 3.2 min. o6.0 max. Applicable Crimping Terminals To remove the terminal cover, pull out the two latches on the top side of the terminal cover. Do not exert excessive force to the latches, otherwise the latches may break. Switches & Pilot Devices Operating Instructions, continued Pull out the latches 4.7 min. Crimping Terminal 6.2 max. 4.7 to 5.9 Signaling Lights 3.0 max. Crimping Terminal Insulating Tube 4.7 to 5.9 Wire Insulating Tube 4.7 to 5.9 Wire Be sure to install an insulating tube on the crimping terminal. 2. Tighten the M3 terminal screw to a tightening torque of 0.6 to 1.0 N*m. IP20 Protection Terminal Cover XW9Z-VL2MF To install the IP20 protection cover, align the TOP marking on the cover with the TOP marking on the contact block, and press the cover toward the contact block. Relays & Sockets Connector Type 1. Connector shape Tyco Electronics, D-2000 series Part No. 1376009-1 (tab header, board mount) (Press) TOP marking 2. Applicable connectors (to be supplied by user) Tyco Electronics, D-2000 series Part No. 1-1318119-4 (receptacle housing) Tyco Electronics, D-2000 series Part No. 1318107-1 (receptacle contact) TOP marking 1. 2. 3. 4. Timers 3. To prepare correct receptacles for the connector type, read the instruction sheet and catalog of Tyco Electronics and understand the installation and wiring method. Once installed, the XW9Z-VL2MF cannot be removed. The XW9Z-VL2MF cannot be installed after wiring. With the XW9Z-VL2MF installed, crimping terminals cannot be used. Use solid wires. Make sure that the XW9Z-VL2MF is securely installed. IP20 cannot be achieved when installed loosely, and electric shocks may occur. 4. Fasten the cable so that the connector is not pulled. Otherwise the switch may be deformed and damaged, causing malfunction or operation failure. Contact Bounce Installing and Removing Terminal Covers When the button is reset by pulling or turning, the NC main contacts will bounce. When pressing the button, the NO monitor contacts will bounce. To install the terminal cover, align the TOP marking on the terminal cover with the TOP marking on the contact block. Place the two projections on the bottom side of the contact block into the slots in the terminal cover. Press the terminal cover toward the contact block. TOP marking 1705151134 An LED lamp is built into the contact block and cannot be replaced. Installing the Anti-rotation Ring HW9Z-RL Align the side without thread on the operator with TOP marking, the small s marking on the anti-rotation ring, and the recess on the mounting panel. Without thread p marking on the anti-rotation ring TOP marking Anti-rotation Ring (HW9Z-RL) 800-262-IDEC (4332) * USA & Canada Circuit Breakers j Place the projections on the contact block LED Illuminated Switches Terminal Blocks k Press the terminal cover When designing a control circuit, take the contact bounce time into consideration (reference value: 20 ms). Contactors XW9Z-VL2M 719