TEA1506T/N1,118 - NXP Semiconductors

DATA SH EET

Product speciﬁcation 2003 Sep 09

INTEGRATED CIRCUITS

TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

GreenChipII SMPS control IC

2003 Sep 09 2

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

FEATURES

Distinctive features

•Universal mains supply operation (70 to 276 V AC)

•High level of integration; giving a low external

component count.

Green features

•Valley or zero voltage switching for minimum switching

losses

•Efficient quasi-resonant operation at high power levels

•Frequency reduction at low power standby for improved

system efficiency (≤3W)

•Cycle skipping mode at very low loads.

Protection features

•Safe restart mode for system fault conditions

•Continuous mode protection by means of

demagnetization detection (zero switch-on current)

•Accurateandadjustableovervoltageprotection(latched

in TEA1506; safe restart in TEA1506A)

•Short winding protection

•Undervoltage protection (foldback during overload)

•Overtemperature protection

•Low and adjustable overcurrent protection trip level

•Soft (re)start.

APPLICATIONS

Besides typical application areas, i.e. TV and monitor

supplies, the device can be used in adapters and chargers

and all applications that demand an efficient and

cost-effective solution up to 150 W. Unlike the other

GreenChipII control ICs, the TEA1506 has no internal

high voltage start-up source and needs to be started by

means of an external bleeder resistor.

MDB504

TEA1506P

TEA1506AP

Fig.1 Basic application diagram.

2003 Sep 09 3

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

GENERAL DESCRIPTION

The GreenChip(1)II is the second generation of green

Switched Mode Power Supply (SMPS) control ICs. A high

level of integration leads to a cost effective power supply

with a low number of external components.

The special built-in green functions allow the efficiency to

be optimum at all power levels. This holds for

quasi-resonant operation at high power levels, as well as

fixed frequency operation with valley switching at medium

power levels. At low power (standby) levels, the system

operates at a reduced frequency and with valley detection.

Highly efficient and reliable supplies can easily be

designed using the GreenChipII control IC.

(1) GreenChip is a trademark of Koninklijke Philips

Electronics N.V.

ORDERING INFORMATION

TYPE NUMBER PACKAGE

NAME DESCRIPTION VERSION

TEA1506P DIP8 plastic dual in-line package; 8 leads (300 mil) SOT97-1

TEA1506AP

TEA1506T SO14 plastic small outline package; 14 leads; body width 3.9 mm SOT108-1

TEA1506AT

2003 Sep 09 4

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in

_white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in

white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ...

BLOCK DIAGRAM

, full pagewidth

SUPPLY

MANAGEMENT

internal

supply UVLO start

VCC 1

(2)

(3)

(6)

GND

CTRL

FREQUENCY

CONTROL

VOLTAGE

CONTROLLED

OSCILLATOR LOGIC

LOGIC

OVER-

VOLTAGE

PROTECTION

OVERPOWER

PROTECTION

short

winding

soft

start

OVER-

TEMPERATURE

PROTECTION

UVLO Q

MAXIMUM

ON-TIME

PROTECTION

POWER-ON

RESET

−1

UP/DOWN

COUNTER

VALLEY

TEA1506P;

TEA1506AP

(TEA1506T;

TEA1506 AT)

100

clamp

DRIVER

0.88 V

0.5 V

5Isense

6DRIVER

MDB505

4DEM

(9)

(11)

(7)

(14) DRAIN

OCP

LEB

blank

Iss

Iprot(CTRL)

CC < 4.5 V

or UVLO

(TEA1506AT) Q

Iprot(DEM)

3.8 V

Fig.2 Block diagram.

Pin numbers in parenthesis represent the SO version.

2003 Sep 09 5

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

PINNING

SYMBOL PIN DESCRIPTION

DIP8 SO14

VCC 1 2 supply voltage

GND 2 3 ground

CTRL 3 6 control input

DEM 4 7 input from auxiliary winding for demagnetization timing; overvoltage and

overpower protection

Isense 5 9 programmable current sense input

DRIVER 6 11 gate driver output

HVS 7 12, 13 high voltage safety spacer; not connected

DRAIN 8 14 drain of external MOS switch; input for valley sensing and initial internal

supply

n.c. −1, 4, 5, 8,

10 not connected

handbook, halfpage

MDB506

TEA1506P

TEA1506AP

VCC

GND

CTRL

DEM

DRAIN

HVS

DRIVER

Isense

Fig.3 Pin configuration DIP8.

handbook, halfpage

TEA1506T

TEA1506AT

MDB507

n.c.

VCC

GND

n.c.

CTRL

DEM

DRAIN

HVS

DRIVER

n.c.

Isense

n.c.

Fig.4 Pin configuration SO14.

2003 Sep 09 6

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

FUNCTIONAL DESCRIPTION

The TEA1506 is the controller of a compact flyback

converter, and is situated at the primary side. An auxiliary

winding of the transformer provides demagnetization

detection and powers the IC after start-up.

The TEA1506 can operate in multi modes (see Fig.5).

The next converter stroke is started only after

demagnetization of the transformer current (zero current

switching), while the drain voltage has reached the lowest

voltage to prevent switching losses (green function). The

primary resonant circuit of the primary inductance and

draincapacitorensuresthisquasi-resonant operation.The

design can be optimized in such a way that zero voltage

switching can be reached over almost the universal mains

range.

To prevent very high frequency operation at lower loads,

the quasi-resonant operation changes smoothly in fixed

frequency PWM control.

At very low power (standby) levels, the frequency is

controlled down, via the VCO, to a minimum frequency of

approximately 25 kHz.

Start-up and undervoltage lock-out

Initially the IC is in the save restart mode. As long as VCC

is below the VCC(start) level, the supply current is nearly

zero.

TheICwillactivate the converter as soonasthevoltageon

pin VCC passes the VCC(start) level.

The IC supply is taken over by the auxiliary winding as

soon as the output voltage reaches its intended level.

The moment the voltage on pin VCC drops below the

undervoltage lock-out level, the IC stops switching and

re-enters the safe restart mode.

Supply management

All (internal) reference voltages are derived from a

temperature compensated, on-chip band gap circuit.

Current mode control

Current mode control is used for its good line regulation

behaviour.

The ‘on-time’ is controlled by the internally inverted control

voltage, which is compared with the primary current

information. The primary current is sensed across an

external resistor. The driver output is latched in the logic,

preventing multiple switch-on.

The internal control voltage is inversely proportional to the

external control pin voltage, with an offset of 1.5 V. This

means that a voltage range from 1 to 1.5 V on pin CTRL

will result in an internal control voltage range from

0.5 to 0 V (a high external control voltage results in a low

duty cycle).

Oscillator

The maximum fixed frequency of the oscillator is set by an

internal current source and capacitor. The maximum

frequency is reduced once the control voltage enters the

VCO control window. Then, the maximum frequency

changeslinearly with the controlvoltage until the minimum

frequency is reached (see Figs 6 and 7).

handbook, halfpage

VCO fixed quasi resonant

P (W)

MGU508

(kHz)

175

Fig.5 Multi modes operation.

handbook, halfpage

VCTRL

1 V

(typ)

0.52 V

1.5 V

(typ)

MGU233

Vsense(max)

Fig.6 Vsense(max) voltage as function of VCTRL.

2003 Sep 09 7

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

Cycle skipping

At very low power levels, a cycle skipping mode will be

activated. A high control voltage will reduce the switching

frequency to a minimum of 25 kHz. If the voltage on the

control pin is raised even more, switch-on of the external

power MOSFET will be inhibited until the voltage on the

control pin has dropped to a lower value again (see Fig.8).

For system accuracy, it is not the absolute voltage on the

control pin that will trigger the cycle skipping mode, but a

signal derived from the internal VCO will be used.

Remark: If the no-load requirement of the system is such

that the output voltage can be regulated to its intended

level at a switching frequency of 25 kHz or above, the

cycle skipping mode will not be activated.

handbook, halfpage

Vsense(max) (V)

MGU509

(kHz)

175 175 kHz

VCO2

level VCO1

level

Fig.7 VCO frequency as function of Vsense(max).

handbook, full pagewidth

MGU510

1.5 V − VCTRL

Isense

fosc

fmax

fmin

Vx (mV)

CTRL

current

comparator

cycle

skipping

150 mV

OSCILLATOR

DRIVER DRIVER

Vx (mV)

dV2dV1150

Fig.8 The cycle skipping circuitry.

The voltage levels dV1 and dV2 are fixed in the IC to 50 mV (typical) and 18 mV (typical) respectively.

2003 Sep 09 8

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

Demagnetization

The system will be in discontinuous conduction mode all

the time. The oscillator will not start a new primary stroke

until the secondary stroke has ended.

Demagnetization features a cycle-by-cycle output

short-circuit protection by immediately lowering the

frequency (longer off-time), thereby reducing the power

level.

Demagnetizationrecognitionis suppressed during the first

tsuppr time. This suppression may be necessary in

applications where the transformer has a large leakage

inductance, at low output voltages and at start-up.

If pin DEM is open-circuit or not connected, a fault

condition is assumed and the converter will stop operating

immediately. Operation will recommence as soon as the

fault condition is removed.

Minimum and maximum ‘on-time’

The minimum ‘on-time’ of the SMPS is determined by the

Leading Edge Blanking (LEB) time. The IC limits the

‘on-time’ to 50 µs. When the system desires an ‘on-time’

longer than 50 µs, a fault condition is assumed (e.g.

removed Ciin Fig.12), the IC will stop switching and enter

the safe restart mode.

OverVoltage Protection (OVP)

An OVP mode is implemented in the GreenChip series.

This works for the TEA1506 by sensing the auxiliary

voltage via the current flowing into pin DEM during the

secondary stroke. The auxiliary winding voltage is a

well-defined replica of the output voltage. Any voltage

spikes are averaged by an internal filter.

IftheoutputvoltageexceedstheOVPtriplevel,aninternal

counter starts counting subsequent OVP events. The

counter has been added to prevent incorrect OVP

detections which might occur during ESD or lightning

events. If the output voltage exceeds the OVP trip level a

few times and not again in a subsequent cycle, the internal

counter will count down with twice the speed compared

with counting-up. However, when typical 10 cycles of

subsequent OVP events are detected, the IC assumes a

true OVP and the OVP circuit switches the power

MOSFET off. Next, the controller waits until the UVLO

level is reached on pin VCC. When VCC drops to UVLO,

capacitor CVCC will be recharged to the Vstart level.

Regarding the TEA1506, the IC will not start switching

again. Subsequently, VCC will drop again to the UVLO

level, etc.

Operation only recommences when the VCC voltage drops

below a level of about 4.5 V.

RegardingtheTEA1506A,whentheVstart levelisreached,

switching starts again (safe restart mode) when the Vstart

level is reached. This process is repeated as long as the

OVP condition exists.

TheoutputvoltageVo(OVP) at which the OVP function trips,

can be set by the demagnetization resistor, RDEM:

where Nsis the number of secondary turns and Naux is the

number of auxiliary turns of the transformer.

Current I(OVP)(DEM) is internally trimmed.

The value of RDEM can be adjusted to the turns ratio of the

transformer, thus making an accurate OVP possible.

Vo OVP()

aux

----------- I(OVP)(DEM) RDEM

×Vclamp(DEM)(pos)

+{}

2003 Sep 09 9

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

Valley switching

A new cycle starts when the power MOSFET is switched

on (see Fig.9). After the ‘on-time’ (which is determined by

the ‘sense’ voltage and the internal control voltage), the

switchisopenedand the secondary stroke starts. After the

secondary stroke, the drain voltage shows an oscillation

with a frequency of approximately

where Lpis the primary self inductance of the transformer

and Cd is the capacitance on the drain node.

As soon as the oscillator voltage is high again and the

secondary stroke has ended, the circuit waits for the

lowest drain voltage before starting a new primary stroke.

This method is called valley detection.

Figure 9 shows the drain voltage together with the valley

signal, the signal indicating the secondary stroke and the

oscillator signal.

In an optimum design, the reflected secondary voltage on

the primary side will force the drain voltage to zero. Thus,

zero voltage switching is very possible, preventing large

capacitive switching losses

and allowing high frequency operation, which results in

small and cost effective inductors.

2π× LpCd

×()×

-----------------------------------------------

--- CV

×f××=





handbook, full pagewidth

drain

secondary

stroke

MGU235

secondary

ringing

primary

stroke

valley

secondary

stroke

oscillator

A: Start of new cycle at lowest drain voltage.

B: Start of new cycle in a classical PWM system at high drain voltage.

Fig.9 Signals for valley switching.

2003 Sep 09 10

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

OverCurrent Protection (OCP)

The cycle-by-cycle peak drain current limit circuit uses the

externalsourceresistortomeasurethecurrentaccurately.

This allows optimum size determination of the transformer

core (cost issue). The circuit is activated after the leading

edge blanking time, tleb. The OCP circuit limits the ‘sense’

voltage to an internal level.

OverPower Protection (OPP)

Duringthe primary stroke, therectified mains input voltage

is measured by sensing the current drawn from pin DEM.

This current is dependent on the mains voltage, according

to the following formula:

where:

The current information is used to adjust the peak drain

current, which is measured via pin Isense. The internal

compensation is such that an almost mains independent

maximum output power can be realized.

The OPP curve is given in Fig.10.

Short winding protection

After the leading edge blanking time, the short winding

protection circuit is activated. If the ‘sense’ voltage

exceeds the short winding protection voltage Vswp, the

converter will stop switching. Once VCC drops below the

UVLO level, capacitor CVCC will be recharged and the

supply will restart again. This cycle will be repeated until

the short-circuit is removed (safe restart mode).

The short winding protection will also protect in case of a

secondary diode short-circuit.

OverTemperature Protection (OTP)

An accurate temperature protection is provided in the

circuit. When the junction temperature exceeds the

thermal shutdown temperature, the IC will enter the safe

restart mode.

When the Vstart level is reached, switching starts again.

This process is repeated as long as the OTP condition

exists.

IDEM Vaux

RDEM

--------------- NV

mains

RDEM

--------------------------

≈≈

aux

------------

handbook, halfpage

MGU236

0.52 V

(typ)

0.3 V

(typ)

IDEM

Vsense(max)

−24 µA

(typ)

−100 µA

(typ)

Fig.10 OPP correction curve.

2003 Sep 09 11

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

Control pin protection

If pin CTRL is open-circuit or not connected, a fault

conditionisassumedandtheconverterwillstopswitching.

Operation will recommence as soon as the fault condition

is removed.

Soft start-up

To prevent transformer rattle during hiccup, the

transformer peak current is slowly increased by the soft

start function. This can be achieved by inserting a resistor

and a capacitor between pin Isense and the sense resistor

(see Fig.11). An internal current source charges the

capacitor to V = ISS ×RSS, with a maximum of

approximately 0.5 V.

The start level and the time constant of the increasing

primary current level can be adjusted externally by

changing the values of RSS and CSS.

The charging current ISS will flow as long as the voltage on

pin Isense is below approximately 0.5 V. If the voltage on

pin Isense exceeds 0.5 V, the soft start current source will

start limiting the current ISS. At the VCC(start) level, the ISS

current source is completely switched off.

Since the soft start current ISS is supplied from pin DRAIN,

the RSS value will not affect the VCC current during start-up.

Driver

The driver circuit to the gate of the power MOSFET has a

current sourcing capability of 135 mA typical and a current

sink capability of 560 mA typical. This permits fast turn-on

and turn-off of the power MOSFET for efficient operation.

A low driver source current has been chosen to limit the

∆V/∆t at switch-on. This reduces Electro Magnetic

Interference (EMI) and also limits the current spikes

across Rsense.

Iprimary(max) Vocp ISS RSS

×()–

sense

-----------------------------------------------

τRSS CSS

×=

handbook, halfpage

CSS

RSS

Isense

Rsense

ISS

Vocp

start-up

MGU237

0.5 V

Fig.11 Soft start.

2003 Sep 09 12

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

LIMITING VALUES

In accordance with the Absolute Maximum Rating System (IEC 60134); note 1.

Notes

1. All voltages are measured with respect to ground; positive currents flow into the IC; pin VCC may not be current

driven. The voltage ratings are valid provided other ratings are not violated; current ratings are valid provided the

maximum power rating is not violated.

2. Human Body Model (HBM): equivalent to discharging a 100 pF capacitor through a 1.5 kΩ resistor.

3. Machine Model (MM): equivalent to discharging a 200 pF capacitor through a 0.75 µH coil and a 10 Ω resistor.

THERMAL CHARACTERISTICS

QUALITY SPECIFICATION

In accordance with

‘SNW-FQ-611-D’

SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT

Voltages

VCC supply voltage continuous −0.4 +20 V

VCTRL voltage on pin CTRL −0.4 +5 V

VDEM voltage on pin DEM current limited −0.4 −V

Vsense voltage on pin Isense current limited −0.4 −V

VDRAIN voltage on pin DRAIN −0.4 +650 V

Currents

ICTRL current on pin CTRL −5mA

DEM current on pin DEM −250 +250 µA

Isense current on pin Isense −1 +10 mA

IDRIVER current on pin DRIVER d < 10 % −0.8 +2 A

IDRAIN current on pin DRAIN −5mA

General

Ptot total power dissipation Tamb <70°C−0.75 W

Tstg storage temperature −55 +150 °C

Tjoperating junction temperature −20 +145 °C

Vesd electrostatic discharge voltage

all pins except pins DRAIN and VCC HBM class 1; note 2 −2000 V

pins DRAIN and VCC HBM class 1; note 2 −1500 V

any pin MM; note 3 −400 V

SYMBOL PARAMETER CONDITIONS VALUE UNIT

Rth(j-a) thermal resistance from junction to

ambient in free air 100 K/W

2003 Sep 09 13

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

CHARACTERISTICS

Tamb =25°C; VCC = 15 V; all voltages are measured with respect to ground; currents are positive when ﬂowing into

the IC; unless otherwise speciﬁed.

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT

Start-up current source (pin DRAIN)

IDRAIN supply current drawn from

pin DRAIN VCC <Vstart −500 −µA

CC >V

start −50 −µA

BVDSS breakdown voltage 650 −−V

Supply voltage management (pin VCC)

VCC(start) start-up voltage on VCC 10.3 11 11.7 V

VCC(UVLO) undervoltage lock-out on VCC 8.1 8.7 9.3 V

VCC(hys) hysteresis voltage on VCC VCC(start) −VCC(UVLO) 2.0 2.3 2.6 V

ICC(oper) supply current under normal

operation no load on pin DRIVER 1.1 1.3 1.5 mA

ICC(start) supply current in start-up and safe

restart mode VCC <V

start 0(1) −70 µA

ICC(protection) supply current while not switching VCC >V

UVLO −0.85 −mA

Demagnetization management (pin DEM)

Vth(DEM) demagnetization comparator

threshold voltage on pin DEM 50 100 150 mV

Iprot(DEM) protection current on pin DEM VDEM =50mV −50(2) −−10 nA

Vclamp(DEM)(neg) negative clamp voltage on pin DEM IDEM =−150 µA−0.5 −0.25 −0.05 V

Vclamp(DEM)(pos) positive clamp voltage on pin DEM IDEM = 250 µA 0.5 0.7 0.9 V

tsuppr suppression of transformer ringing

at start of secondary stroke 1.1 1.5 1.9 µs

Pulse width modulator

ton(min) minimum on-time −tleb −ns

ton(max) maximum on-time latched 40 50 60 µs

Oscillator

fosc(l) oscillator low ﬁxed frequency VCTRL > 1.5 V 20 25 30 kHz

fosc(h) oscillator high ﬁxed frequency VCTRL < 1 V 145 175 205 kHz

Vvco(start) peak voltage on pin Isense; where

frequency reduction starts see Figs 7 and 8 −VCO1−mV

Vvco(nom) peak voltage on pin Isense; where

the frequency is equal to fosc(l)

−VCO1−50 −mV

Duty cycle control (pin CTRL)

VCTRL(min) minimum voltage on pin CTRL for

maximum duty cycle −1.0 −V

VCTRL(max) maximum voltage on pin CTRL for

minimum duty cycle −1.5 −V

Iprot(CTRL) protection current on pin CTRL VCTRL = 1.5 V −1(2) −0.8 −0.5 µA

2003 Sep 09 14

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

Notes

1. For VCC ≥2V.

2. Guaranteed by design.

Valley switch (pin DRAIN)

∆V/∆tvalley valley recognition voltage change −85 −+85 V/µs

tvalley-swon delay from valley recognition to

switch-on −150(2) −ns

Overcurrent and short winding protection (pin Isense)

Vsense(max) maximum source voltage OCP ∆V/∆t = 0.1 V/µs 0.48 0.52 0.56 V

tPD propagating delay from detecting

Vsense(max) to switch-off ∆V/∆t = 0.5 V/µs−140 185 ns

Vswp short winding protection voltage 0.83 0.88 0.96 V

tleb blanking time for current and short

winding protection 300 370 440 ns

ISS soft start current Vsense <0.5 V 45 60 75 µA

Overvoltage protection (pin DEM)

IOVP(DEM) OVP level on pin DEM set by resistor RDEM;

see Section

“OverVoltage

Protection (OVP)”

54 60 66 µA

Overpower protection (pin DEM)

IOPP(DEM) OPP current on pin DEM to start

OPP correction set by resistor RDEM;

see Section

“OverPower

Protection (OPP)”

−−24 −µA

OPP50%(DEM) OPP current on pin DEM; where

maximum source voltage is limited

to 0.3 V

−−100 −µA

Driver (pin DRIVER)

Isource source current capability of driver VCC = 9.5 V;

VDRIVER =2V −−135 −mA

Isink sink current capability of driver VCC= 9.5 V;

VDRIVER =2V −240 −mA

VCC = 9.5 V;

VDRIVER = 9.5 V −560 −mA

Vo(max) maximum output voltage of the

driver VCC >12 V −11.5 12 V

Overtemperature protection

Tprot(max) maximum temperature protection

level 130 140 150 °C

Tprot(hys) hysteresis for the temperature

protection level −8(2) −°C

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT

2003 Sep 09 15

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

APPLICATION INFORMATION

A converterwith the TEA1506 consists of an inputfilter, a transformer with a third winding(auxiliary), and anoutput stage

with a feedback circuit.

Capacitor CVCC (at pin VCC) buffers the supply voltage of the IC, which is powered via the resistor RSduring start-up and

via the auxiliary winding during operation.

A sense resistor converts the primary current into a voltage at pin Isense. The value of this sense resistor defines the

maximum primary peak current.

handbook, full pagewidth

TEA1506P

TEA1506AP

VCC

Vmains

RCTRL

RDEM

Rsense

CCTRL

CVCC

VoVi

VµC

GND

CTRL

DEM

DRAIN

power

MOSFET

DRIVER

Isense

HVS n.c.

NpNs

Naux

Rreg1

Rreg2

RSS

CSS

MDB508

MICRO-

CONTROLLER

Cmicro

Dmicro

Fig.12 Flyback configuration with secondary sensing.

2003 Sep 09 16

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

handbook, full pagewidth

(power

MOSFET)

VCC

VµC

start-up

sequence normal

operation normal

operation

overvoltage

protection

(TEA1506AP/TEA1506AT)

output

short-circuit

MDB509

Vgate

Fig.13 Typical waveforms.

2003 Sep 09 17

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

PACKAGE OUTLINES

REFERENCES

OUTLINE

VERSION EUROPEAN

PROJECTION ISSUE DATE

IEC JEDEC JEITA

SOT97-1 99-12-27

03-02-13

UNIT A

max. 12 b

1(1) (1) (1)

b2cD E e M Z

DIMENSIONS (inch dimensions are derived from the original mm dimensions)

min. A

max. bmax.

1.73

1.14 0.53

0.38 0.36

0.23 9.8

9.2 6.48

6.20 3.60

3.05 0.2542.54 7.62 8.25

7.80 10.0

8.3 1.154.2 0.51 3.2

inches 0.068

0.045 0.021

0.015 0.014

0.009

1.07

0.89

0.042

0.035 0.39

0.36 0.26

0.24 0.14

0.12 0.010.1 0.3 0.32

0.31 0.39

0.33 0.0450.17 0.02 0.13

050G01 MO-001 SC-504-8

(e )

seating plane

0 5 10 mm

scale

Note

1. Plastic or metal protrusions of 0.25 mm (0.01 inch) maximum per side are not included.

pin 1 index

DIP8: plastic dual in-line package; 8 leads (300 mil) SOT97-1

2003 Sep 09 18

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

UNIT A

max. A1A2A3bpcD

(1) E(1) (1)

ELL

pQZywv θ

REFERENCES

OUTLINE

VERSION EUROPEAN

PROJECTION ISSUE DATE

IEC JEDEC JEITA

inches

1.75 0.25

0.10 1.45

1.25 0.25 0.49

0.36 0.25

0.19 8.75

8.55 4.0

3.8 1.27 6.2

5.8 0.7

0.6 0.7

0.3 8

0.25 0.1

DIMENSIONS (inch dimensions are derived from the original mm dimensions)

Note

1. Plastic or metal protrusions of 0.15 mm (0.006 inch) maximum per side are not included.

1.0

0.4

SOT108-1

detail X

vMA

(A )

076E06 MS-012

pin 1 index

0.069 0.010

0.004 0.057

0.049 0.01 0.019

0.014 0.0100

0.0075 0.35

0.34 0.16

0.15 0.05

1.05

0.041

0.244

0.228 0.028

0.024 0.028

0.012

0.01

0.25

0.01 0.004

0.039

0.016

99-12-27

03-02-19

0 2.5 5 mm

scale

SO14: plastic small outline package; 14 leads; body width 3.9 mm SOT108-1

2003 Sep 09 19

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

SOLDERING

Introduction

Thistextgives a verybriefinsighttoacomplex technology.

A more in-depth account of soldering ICs can be found in

our

“Data Handbook IC26; Integrated Circuit Packages”

(document order number 9398 652 90011).

There is no soldering method that is ideal for all IC

packages. Wave soldering is often preferred when

through-holeandsurfacemountcomponentsaremixedon

one printed-circuit board. Wave soldering can still be used

for certain surface mount ICs, but it is not suitable for fine

pitch SMDs. In these situations reflow soldering is

recommended. Driven by legislation and environmental

forces the worldwide use of lead-free solder pastes is

increasing.

Through-hole mount packages

SOLDERING BY DIPPING OR BY SOLDER WAVE

Typical dwell time of the leads in the wave ranges from

3 to 4 seconds at 250 °C or 265 °C, depending on solder

material applied, SnPb or Pb-free respectively.

Thetotalcontact timeofsuccessivesolderwaves mustnot

exceed 5 seconds.

The device may be mounted up to the seating plane, but

the temperature of the plastic body must not exceed the

specified maximum storage temperature (Tstg(max)). If the

printed-circuit board has been pre-heated, forced cooling

may be necessary immediately after soldering to keep the

temperature within the permissible limit.

MANUAL SOLDERING

Apply the soldering iron (24 V or less) to the lead(s) of the

package, either below the seating plane or not more than

2 mm above it. If the temperature of the soldering iron bit

is less than 300 °C it may remain in contact for up to

10 seconds. If the bit temperature is between

300 and 400 °C, contact may be up to 5 seconds.

Surface mount packages

REFLOW SOLDERING

Reflow soldering requires solder paste (a suspension of

fine solder particles, flux and binding agent) to be applied

totheprinted-circuitboardbyscreenprinting,stencillingor

pressure-syringe dispensing before package placement.

Several methods exist for reflowing; for example,

convection or convection/infrared heating in a conveyor

type oven. Throughput times (preheating, soldering and

cooling) vary between 100 and 200 seconds depending

on heating method.

Typical reflow peak temperatures range from

215 to 270 °C depending on solder paste material. The

top-surface temperature of the packages should

preferably be kept:

•below 220 °C (SnPb process) or below 245 °C (Pb-free

process)

– for all the BGA and SSOP-T packages

– for packages with a thickness ≥2.5 mm

– for packages with a thickness < 2.5 mm and a

volume ≥350 mm3 so called thick/large packages.

•below 235 °C (SnPb process) or below 260 °C (Pb-free

process) for packages with a thickness < 2.5 mm and a

volume < 350 mm3 so called small/thin packages.

Moisture sensitivity precautions, as indicated on packing,

must be respected at all times.

WAVE SOLDERING

Conventional single wave soldering is not recommended

forsurfacemount devices(SMDs)orprinted-circuitboards

with a high component density, as solder bridging and

non-wetting can present major problems.

To overcome these problems the double-wave soldering

method was specifically developed.

If wave soldering is used the following conditions must be

observed for optimal results:

•Use a double-wave soldering method comprising a

turbulent wave with high upward pressure followed by a

smooth laminar wave.

•For packages with leads on two sides and a pitch (e):

– larger than or equal to 1.27 mm, the footprint

longitudinal axis is preferred to be parallel to the

transport direction of the printed-circuit board;

– smaller than 1.27 mm, the footprint longitudinal axis

must be parallel to the transport direction of the

printed-circuit board.

The footprint must incorporate solder thieves at the

downstream end.

•Forpackageswith leadsonfoursides, thefootprintmust

be placed at a 45°angle to the transport direction of the

printed-circuit board. The footprint must incorporate

solder thieves downstream and at the side corners.

During placement and before soldering, the package must

be fixed with a droplet of adhesive. The adhesive can be

applied by screen printing, pin transfer or syringe

2003 Sep 09 20

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

dispensing. The package can be soldered after the

adhesive is cured.

Typical dwell time of the leads in the wave ranges from

3 to 4 seconds at 250 °C or 265 °C, depending on solder

material applied, SnPb or Pb-free respectively.

A mildly-activated flux will eliminate the need for removal

of corrosive residues in most applications.

MANUAL SOLDERING

Fix the component by first soldering two

diagonally-opposite end leads. Use a low voltage (24 V or

less) soldering iron applied to the flat part of the lead.

Contact time must be limited to 10 seconds at up to

300 °C. When using a dedicated tool, all other leads can

be soldered in one operation within 2 to 5 seconds

between 270 and 320 °C.

Suitability of IC packages for wave, reﬂow and dipping soldering methods

Notes

1. FormoredetailedinformationontheBGApackagesrefertothe

“(LF)BGAApplicationNote

”(AN01026);orderacopy

from your Philips Semiconductors sales office.

2. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum

temperature (with respect to time) and body size of the package, there is a risk that internal or external package

cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the

Drypack information in the

“Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”

3. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board.

4. These transparent plastic packages are extremely sensitive to reflow soldering conditions and must on no account

be processed through more than one soldering cycle or subjected to infrared reflow soldering with peak temperature

exceeding 217 °C±10 °C measured in the atmosphere of the reflow oven. The package body peak temperature

must be kept as low as possible.

5. These packages are not suitable for wave soldering. On versions with the heatsink on the bottom side, the solder

cannot penetrate between the printed-circuit board and the heatsink. On versions with the heatsink on the top side,

the solder might be deposited on the heatsink surface.

6. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction.

The package footprint must incorporate solder thieves downstream and at the side corners.

7. Wave soldering is suitable for LQFP, QFP and TQFP packages with a pitch (e) larger than 0.8 mm; it is definitely not

suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.

8. Wave soldering is suitable for SSOP, TSSOP, VSO and VSSOP packages with a pitch (e) equal to or larger than

0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.

9. Hot bar soldering or manual soldering is suitable for PMFP packages.

MOUNTING PACKAGE(1) SOLDERING METHOD

WAVE REFLOW(2) DIPPING

Through-hole mount DBS, DIP, HDIP, SDIP, SIL suitable(3) −suitable

Through-hole-

surface mount PMFP(9) not suitable not suitable −

Surface mount BGA, LBGA, LFBGA, SQFP, SSOP-T(4),

TFBGA, VFBGA not suitable suitable −

DHVQFN, HBCC, HBGA, HLQFP, HSQFP,

HSOP, HTQFP, HTSSOP, HVQFN, HVSON,

SMS

not suitable(5) suitable −

PLCC(6), SO, SOJ suitable suitable −

LQFP, QFP, TQFP not recommended(6)(7) suitable −

SSOP, TSSOP, VSO, VSSOP not recommended(8) suitable −

2003 Sep 09 21

Philips Semiconductors Product speciﬁcation

GreenChipII SMPS control IC TEA1506P; TEA1506AP;

TEA1506T; TEA1506AT

DATA SHEET STATUS

Notes

1. Please consult the most recently issued data sheet before initiating or completing a design.

2. The product status of the device(s) described in this data sheet may have changed since this data sheet was

published. The latest information is available on the Internet at URL http://www.semiconductors.philips.com.

3. For data sheets describing multiple type numbers, the highest-level product status determines the data sheet status.

LEVEL DATA SHEET

STATUS(1) PRODUCT

STATUS(2)(3) DEFINITION

I Objective data Development This data sheet contains data from the objective speciﬁcation for product

development. Philips Semiconductors reserves the right to change the

speciﬁcation in any manner without notice.

II Preliminary data Qualiﬁcation This data sheet contains data from the preliminary speciﬁcation.

Supplementary data will be published at a later date. Philips

Semiconductors reserves the right to change the speciﬁcation without

notice, in order to improve the design and supply the best possible

product.

III Product data Production This data sheet contains data from the product speciﬁcation. Philips

Semiconductors reserves the right to make changes at any time in order

to improve the design, manufacturing and supply. Relevant changes will

be communicated via a Customer Product/Process Change Notiﬁcation

(CPCN).

DEFINITIONS

Short-form specification  The data in a short-form

specification is extracted from a full data sheet with the

same type number and title. For detailed information see

the relevant data sheet or data handbook.

Limiting values definition Limiting values given are in

accordance with the Absolute Maximum Rating System

(IEC 60134). Stress above one or more of the limiting

values may cause permanent damage to the device.

These are stress ratings only and operation of the device

attheseorat any other conditions abovethosegiveninthe

Characteristics sections of the specification is not implied.

Exposure to limiting values for extended periods may

affect device reliability.

Application information  Applications that are

described herein for any of these products are for

illustrative purposes only. Philips Semiconductors make

norepresentation orwarrantythatsuchapplicationswillbe

suitable for the specified use without further testing or

modification.

DISCLAIMERS

Life support applications  These products are not

designed for use in life support appliances, devices, or

systems where malfunction of these products can

reasonably be expected to result in personal injury. Philips

Semiconductorscustomers usingorselling theseproducts

for use in such applications do so at their own risk and

agree to fully indemnify Philips Semiconductors for any

damages resulting from such application.

Right to make changes  Philips Semiconductors

reserves the right to make changes in the products -

including circuits, standard cells, and/or software -

described or contained herein in order to improve design

and/or performance. When the product is in full production

(status ‘Production’), relevant changes will be

communicated via a Customer Product/Process Change

Notification (CPCN). Philips Semiconductors assumes no

responsibility or liability for the use of any of these

products, conveys no licence or title under any patent,

makes no representations or warranties that these

products are free from patent, copyright, or mask work

right infringement, unless otherwise specified.

All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.

The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed

without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license

under patent- or other industrial or intellectual property rights.

Philips Semiconductors – a world wide company

Contact information

For additional information please visit http://www.semiconductors.philips.com. Fax: +31 40 27 24825

For sales ofﬁces addresses send e-mail to: sales.addresses@www.semiconductors.philips.com.

Printed in The Netherlands 613502/01/pp22 Date of release: 2003 Sep 09 Document order number: 9397 750 11434