Providing clean air in your workplace. Fume Extraction Solutions Contents Why Fume Extraction? 4 Solutions for Clean Air 5 Filter Efficiency Comparisons 6 WellerFT Gas Filters 7 Filter Options 8 2 Types of Fume Extraction 9 Volume Extraction 10-41 Volume Extraction / Technical Data 10-13 Volume Extraction Units 14-25 Funnel and Nozzle Kits 26 Fume Extraction Pressure Drop 27 Easy-Click-60 Extraction Arms 28-29 Volume Extraction Accessories 30-35 Installation Optons With Easy-Click System 36-39 Extraction Hoods 40 Clean Bench Concept CBC-A 41 Tip Extraction 2 42-45 Tip Extraction Unit 43 Tip Extraction Accessories 44 Tip Extraction Installation Options 45 Filter Compatibility Chart 46-48 Filters 49-51 3 Why Fume Extraction? Solutions for Clean Air Soldering and adhesive applications produce harmful particulates and gases WellerFT Zero Smog(R) Systems offer a 3-stage* filter process for removing harmful airborne substances Effects of fine dust and gas fumes on the lungs After hazardous substances are efficiently captured by the nozzle and delivered into the filter system: Bacteria 1 2 3 Medium or Fine Dust Pre-filter Pollen EPA / HEPA Filter Asbestos Gas Filter Larger particles become trapped in the medium or fine dust M5 or F7 pre-filter. Smaller particles become trapped in the EPA or HEPA particle filter. The wide band gas filter removes adhesive and solvent fumes. Gas In workplaces that involve the use of soldering and adhesives applications, particulates and gases are released that can be harmful to people and the environment. It is a common misconception that lead-free soldering is safer and more ecologically sustainable. Smoke from lead-free soldering contains fine dust particles because of the higher working temperatures required and because higher percentages of flux can be used in the soldering process. 4 Clean air is recirculated back into the workplace. In many countries legal regulations governing clean air in the work place require that hazardous substances are removed from the air in order to avoid harmful effects on people and machines. To protect the operator it is important to use an extraction system that is able to separate these particles and gases and then recirculates the cleaned air back into the work place. This also saves energy and reduces energy costs. The smaller the particles, the deeper they penetrate into the respiratory system The smallest particles travel via alveoli into the bloodstream *In some cases, only a prefilter / gas filter combination is required. The deeper the particles penetrate, the greater the health risks before 90 minutes soldering with lead-free solder after Why fume extraction? See the movie on www.youtube.com/wellersoldering 5 Dust Filter Efficiency Comparisons Gas Filters WellerFT offers the highest efficiency dust filters to remove large to very small particles Particle size: What are dust filter classes? M5 F7 E12 H13 Filter Class M5, F7: Fine dust filter as per EN 779:2012 Filter Class E12/H13: According EN 1822:2009 HEPA (High Efficiency Particulate Air) Filter Medium filtration efficiency Em% against MPPS: M5 Filters are classified based on the size of the particle that they can keep from returning back into the environment. The smaller the particles are, the deeper they penetrate into the respiratory system. The smallest particles travel via alveoli into the bloodstream. The top graph shows filter classes and the size of the particles they can efficiently filter. Particles are measured in microns, which is one millionth of a meter. Each filter class is assigned an efficiency rating based on the ability to filter MPPS (Most Penetrating Particle Size). HEPA filters have efficiencies of at least 99.95% at 0.3 microns. The most penetrating size is a function of the structure of the filter medium, the velocity of the airflow through the filter, and the physical and chemical nature of the particles. F7 E12 H13 - Source: HEPA Corporation WellerFT wide band gas filters remove offensive odors and fume irritants Breathe easier with our standard compact filters Harmful gases with a high molecular weight are cleaned by the active carbon. Chemisorb (potassium permanganate) is suitable for absorbing gases of lower molecular weight. Because of its composition, Chemisorb is able to convert a large number of chemical pollutants (formaldehyde) by means of molecular modification into non-polluting gases. Also offering these specialized gas filters: Cleanroom gas filter Chemical filter to control airborne molecular contamination (AMC) MEK gas filter Chemical filter to control methyl ethyl ketone Adhesive fume filter For gluing and dry processes in dispensing applications Integral value Group EPA HEPA 6 Filter class Degree of separation E10 E11 E12 H13 85% 95% 99.5% 99.95% 15% 5% 0.5% 0.05% H14 99.995% 0.005% VOC gas filter Transmittance degree Chemical filter to control volatile organic compounds in gluing and dry processes WellerFT ultrafine particulate filters 7 WellerFT Filter Options Solutions for Clean Air Weller(R)FT offers 2 types of fume extraction: Volume extraction pages 10-41 Choose a WellerFT filter configuration customized to fit your workplace Volume extraction is the best choice where extraction over a wide area is required. It is an economical way to eliminate polluted process air as there is no need for fixed installations and maintenance requirements are minimized. WellerFT Zero-Smog(R) systems are specifically designed for continuous operation in industrial environments. Care and attention at the design stage plus careful component choice and a high quality manufacturing process have given Weller(R)FT extraction systems a worldwide reputation for reliability and longevity. Filter classification M5 F7 PRE-FILTER PRE-FILTER according to EN norm EN 1822:2009 For 1 extraction arm O 60 Medium / Fine dust pre-filters Volume flow rate = 50- 80 m3/h Underpressure = 300-700 Pa ESD safe For standard applications with a small amount of flux and pollution gases with high solid content, Weller(R)FT offers filter classes M5 or F7. EPA / HEPA Compact filters H13 FILTER GAS FILTER GAS FILTER E12 FILTER * Particle filter class H13 or E12 with deposition performance according to EN 1822:2009 > 99.955% in MPPS (particles 0.16 m) > 99.994% @ particles 0.3 m Tip extraction * Wide band gas filter (optional) Choose tip extraction when you need to eliminate toxic fumes right at the source. WellerFT FE75 soldering irons have an integral smoke tube in the handle. Weller also offers universal FE attachments that can be retrofitted to Weller standard series soldering irons. Point of source extraction positions the smoke tube directly over the tip to collect the majority of flux fumes that are created when performing hand soldering applications. pages 42-45 Gas filters For cleaning harmful fumes and vapors, Weller wide band gas filters consist of varying levels of chemical absorption media to meet the demanding needs of the market requirements. For 1 FE soldering iron ESD safe 8 Volume flow rate = 1-1.5 m3/h Underpressure = 10,000 Pa 9 Volume Extraction Areas of application Hand soldering processes Soldering machines, robots, solder baths Adhesive fumes Clean room applications (product specific - see Technical Data chart, pages 12 and 13) Volume extraction is the best choice where extraction over a wide area is required. It is an economical way to eliminate polluted process air as there is no need for fixed installations and maintenance requirements are minimized. Weller(R) has a broad range of filter units for volume extraction applications. Speed control allows optimal air flow regulation for each working place independent of the connected workplaces (excludes Zero Smog(R) 2). Arms and nozzles do not require daily cleaning. Energy costs are saved because the cleaned air is re-circulated back into the work area and does not need to be heated or cooled like external air. Units can be remotely controlled via a remote control (optional accessory) or by a PC (RS232) connection (excludes Zero Smog(R) 2). Easy-Click system ensures fast and easy installation of workplaces. Microscope workplaces Other fume emitting processes For wide application areas, choose volume extraction systems Characteristics For applications over a wide working area Mobile units suitable for stand alone applications All units equipped with maintenance-free brushless turbine Connects to external air outlet (only ZS4V/6V) Vacuum force up to 3,000 Pa for efficient volume extraction Flexible extraction arms for ease in placement 10 11 Volume Extraction | Technical Data Available Q3-15 up to 2 workplaces up to 2 workplaces up to 2 workplaces up to 2 workplaces up to 4 workplaces up to 8 workplaces ZeroSmog2 MG130 MG100S MG140 ZeroSmog4V ZeroSmog6V Dimensions L x B x H (mm / in) 360 x 330 x 415 mm 14.17 x 12.99 x 16.33 in 460 x 210 x 500 mm 18.11 x 8.26 x 19.68 in 460 x 210 x 610 mm 18.11 x 8.26 x 24.15 in Dimensions L x B x H (mm / in) 350 x 335 x 655 mm 13.77 x 13.18 x 25.78 in 345 x 325 x 505 mm 13.58 x 12.79 x 19.88 in 460 x 460 x 665 mm 18.11 x 18.11 x 26.18 in Weight (kg / lb) 9 kg / 19.8 lb 11 kg / 24.3 lb 15 kg / 33.1 lb Weight (kg / lb) 18 kg / 39.7 lb 19 kg / 41.9 lb 40 kg / 88.2 lb Voltage 120 V. 60 Hz 100 -240 V. 50/60 Hz 100 -240 V. 50/60 Hz Voltage 100 -240 V. 50/60 Hz 120 V. 60 Hz 120 V. 60 Hz Noise level at 1 m * 50 dB (A) 48 dB (A) 48 dB (A) Noise level at 1 m * 44 dB (A) 48 dB (A) 51 dB (A) Electrical power 200 W 100 W 100 W Electrical power 100 W 275 W 460 W Max. blower vacuum 3,000 Pa 2,300 Pa 2,300 Pa Max. blower vacuum 2,300 Pa 2,700 Pa 3,000 Pa Max. blower capacity 220 m/h 140 m3/h 140 m3/h Max. blower capacity 140 m3/h 230 m3/h 615 m/h Pre-filter Medium dust filter M5 Fine dust filter F7 - Pre-filter Fine dust filter F7 Fine dust filter F7 Fine dust filter F7 Compact filter Particle filter E12 + gas filter (active carbon foam) low H13 particle filter + gas filter (50% active carbon + 50% Chemisorb) H13 particle filter + gas filter (50% active carbon + 50% Chemisorb) Compact filter H13 particle filter + gas filter (50% active carbon + 50% Chemisorb) H13 particle filter + gas filter (50% active carbon + 50% Chemisorb) H13 particle filter + gas filter (50% active carbon + 50% Chemisorb) Gas filter volume low low high Gas filter volume high medium high Particle filter separation degree MPPS > 99.5% > 99.95% > 99.95% Particle filter separation degree MPPS > 99.95% > 99.95% > 99.95% MG140 ZeroSmog4V ZeroSmog6V * At typical operating speed * At typical operating speed Selection guide based on particle and gas filter capacity Application ZeroSmog2 MG130 MG100S Application Hand soldering Hand soldering Heavy duty soldering (solder bath, selective wave) Heavy duty soldering (solder bath, selective wave) Soldering Soldering Gluing, Cleaning, Filling Gluing, Cleaning, Filling Finedust Finedust MEK (Methyl Ethyl Ketone) MEK (Methyl Ethyl Ketone) VOC (Volatile Organic Compounds) VOC (Volatile Organic Compounds) Cleanroom Cleanroom + short term use ++ medium term use +++ long term use 12 + short term use ++ medium term use +++ long term use 13 Volume Extraction Units Zero Smog 2 This small, economical system is fully armed to zero in on fumes. Attributes Economical unit purifies air up to 2 workplaces Easy filter exchange Quick and simple installation Portable fume extraction unit Available Q3-15 Applications Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Zero Smog(R) 2 Kit Zero Smog(R) 2 What`s included: What`s included: E12 particle filter and active carbon foam Medium dust pre-filter M5 Order No. 120 V Zero Smog 2 Kit 1 ALFA Funnel (see page 28) ZEROSMOG2 Order No. 120 V ZEROSMOG2KIT1 Fine dust pre-filter M5 low sound level Particle filter E12 and active carbon foam 14 15 Volume Extraction Units MG130 Air purification right at your elbow. Attributes Unit purifies air up to 2 workplaces Filter alarm and 3-step speed control Compact footprint 100-240 V power supply MG130 Applications Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK Cleanroom What`s included: MG130 Fume extraction unit 100-240 V / 50/60 Hz Compact filter consists of: H13 particle filter and wide band gas filter (50% active carbon + 50% Chemisorb) Pre-filter F7 Order No. 100-240 V U-130-1000-ESD The MG130 Kit includes two flexible arms, and can be placed close to the workbench. MG130 Kits Pre-filter F7 MG130 Kit Nozzle H13 particle filter with wide band gas filter consists of: MG130 fume extraction unit Two 0F10 extraction arms Two ALFA nozzles Arms attach directly to unit - no mounting hardware needed Order No. ESD safe 16 U-130-1055-ESD low sound level 17 Volume Extraction Units MG100S MG100S Handles large volumes of gas fumes and vapors for up to 2 workplaces What`s included: Attributes Unit purifies air at up to 2 workplaces High volume gas filter Electronic filter control with filter alarm 3-speed setting MG 100S Fume extraction unit 120 V / 50/60 Hz Compact filter consists of: H13 particle filter and wide band gas filter (50% active carbon / 50% Chemisorb) MG 100S Filter System 120 V Order No. U-100-1000-ESD Compact footprint Switching power supply 100-240 V Accessory Optimized filter lifetime Remote control with 1 m cable Order No. 700-3057 Applications Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC MG100S Kits MEK SOLVENTS/VOC CLEANROOM Can be equipped with a special filter suitable for different applications. MG100S Kit 1 MG 100S Kit 1 Funnel (see page 28) Order No. 120 V U-100-1056-ESD MG100S Kit 2 H13 particle filter and wide band gas filter MG 100S Two Kit 1 Funnel (see page 28) Order No. 120 V U-100-1055-ESD ESD safe 18 low sound level 19 Volume Extraction Units MG140 The portable, powerful MG140 eliminates heavy-duty gas and particle emissions Attributes Unit purifies air at up to 2 workplaces High volume gas filter Electronic filter control with filter alarm Variable speed setting 3-step filter system Applications Quick and simple installation Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Clean room 4 wheels for easy movement Switching power supply 100-240 V MG140 What`s included: Fine dust pre-filter bag F7 MG140 Fume extraction unit 100-240 V / 50/60 Hz Compact filter consists of: particle filter H13 and wide band gas filter (50% active carbon / 50% Chemisorb) Pre-filter F7 MG140 Filter unit 120 V H13 particle filter and wide band gas filter MEK ADHESIVES/VOC CLEANROOM Can be equipped with a special filter suitable for different applications. Order No. U-145-1000-ESD MG140 with cleanroom filter What`s included: MG140 Filter unit 120V with cleanroom filter Order No. U-145-1002-ESD Accessory (Optional) Remote control with cable Order No. 700-3057 The MG140 is suitable of applications with large volumes of gas and particle filtration, e.g. soldering, adhesives, cleanroom work. It can be moved easily between different work areas. Variable speed and alarm function for filter exchange can be set via the remote control. 20 ESD safe low sound level 21 Volume Extraction Units Zero Smog(R) 4V Energy-efficient fume extraction system provides clean air for up to 4 workplaces Attributes Unit purifies air at up to 4 workplaces MEK Constant Flow Control (CFC) guarantees optimal air flow regulation for each individual workplace Electronic filter control with optical and acoustical filter alarm Applications Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC ADHESIVES/VOC Can be equipped with a special filter suitable for different applications. Efficiency test via USB port 4 wheels to allow easy movement of the unit Remote control via RS 232 port Low noise level Zero Smog(R) 4V with compact filter F7 fine dust pre-filter What`s included: Compact filter consists of: particle filter H13 and wide band gas filter (50% active carbon / 50% Chemisorb) F7 fine dust pre-filter Order No. 100-120 V Available with Funnel Nozzle Kits T0053660299 Kit 1 Zero Smog(R) 4V with ALFA Funnel Nozzle H13 particle filter and wide band gas filter What`s included: Wide band gas filter (50% active carbon / 50% Chemisorb) (page 26) which contains ALFA funnel nozzle Extraction am Stop valve with bench mounting brackets Extraction hose Order No. 100-120 V Order No. 100-120 V Zero Smog(R) 4V with gas filter T0053661299 T0053662299 Kit 2 Zero Smog(R) 4V with ALFA Funnel Nozzle The fume extraction unit Zero Smog(R)4V (ZS4V) is easy to install and operate. The kit is supplied with one flexible hose, one attachment arm with funnel and one bench mount bracket ready for installation at the workplace. A powerful, maintenance-free turbine provides continuous fume extraction at a maximum air extraction rate of 230 m3/h. When setting the Constant Flow Control, the adjustable turbine speed avoids unnecessary waste of power and saves energy. 22 Kit 2 contains 2 of everything in Kit 1 above ESD safe low sound level Order No. 100-120 V T0053664299 23 Volume Extraction Units Zero Smog(R) 6V Attributes Quiet, small but powerful ZS6V provides continuous clean air for up to 8 workplaces Applications Hand soldering Heavy duty and general soldering Gluing, cleaning, filling Fine dust MEK VOC Unit purifies air at up to 4 workplaces The Constant Flow Control (CFC) guarantees optimal air flow regulation for each individual workplace Optional pre-filter box extends capacity of Zero Smog(R) 6V Electronic filter control with optical and acoustical filter alarm Efficiency test via USB port 4 wheels to allow easy movement of the unit Remote control via RS 232 port Low noise level Zero Smog(R) 6V Fine dust Pre-filter F7 H13 particle filter and wide band gas filter What`s included: ZS6V Fume extraction unit 120 V / 50/60 Hz Compact filter consists of: H13 particle filter and wide band gas filter (50% active carbon / 50% Chemisorb) F7 fine dust pre-filter Order No. 100-120 V Pre-filter box T0058735862 Extraction hose, 5m 700-3053-ESD T0053666299 The pre-filter box is recommended for use with solder bath, automatic soldering, laser or other major dustEasy-Click-60 emitting applications. It acts as hose a firstconnection stage in the filter process increasing T0058762767 Adapter the lifetime of the main filter units. T0058762755 Zero Smog 6V with gas filter (R) The ZS6V has 3 operating modes: The fume extraction system Zero Smog 6V (ZS6V) is user-friendly with quick and simple installation and filter exchange. It has a low noise emission level and is small and convenient to locate within the work area. The high quality components used in the ZS6V result in low servicing requirements and long system life. To increase filter lifetime and save on energy, the ZS6V is fitted with an constant flow control (CFC) - depending on the number of connected workplaces. To extend the capacity an external pre-filter can be fixed directly to the ZS6V. The powerful, maintenance-free variable speed turbine is controlled electronically and has a maximum blower capacity of 615 m3 /h. 24 1. Standard speed control Selected by the user irrespective of the load on the system. 2.Speed limiting control The turbine speed is automatically varied to match the load on the system. The pre-filter can be fixed directly to the top of the ZS6V or in conjunction KIT 1S FT-NL Nozzle T0053657999 with all WellerFT volume extraction What`s included: units as an external part ofarm, the fume Extraction 0.7 m Compact filter for adhesive fumes consists of: extraction system. 0F07 2 joints extraction arm wide band gas filter (50% active carbon / Table connector 50% Chemisorb) incl. stop valve T0053659899 F7 fine dust pre-filter What`s included:WX Order No. 100-120 V T0053667299 3. Economy control The rate of fume absorption is maintained at a constant value. The operating hours and the filter condition are recorded for maintenance purposes. Extraction hose, 3m 700-3051-ESD ESD safe Filter box One Easy-Click-60 connector Filters must be ordered separately Sloped nozzle (see page 49) FT-NL Order No. ZS 6V WX cable T0058764710 * Adapter T0058762724* Remote control T0058735909* *Optional T0058735862 low sound level 25 Funnel and Nozzle Kits Model Number KIT 1 ALFA FUNNEL NOZZLE* Order Number T0053657199 Fume Extraction / Pressure Drop KIT 1 SLOPED NOZZLE KIT 1 SLOPED MICRO NOZZLE KIT 1S SLOPED NOZZLE T0053657299 T0058762770 T0053657999 KIT 1S FUNNEL NOZZLE WFE2ES KIT 1 FUNNEL NOZZLE MG100S KIT 1 FUNNEL NOZZLE Extraction arms from Weller(R)FT feature very slow pressure drop and are excellent for connecting to central ventilation systems. T0058762763 WFE2ESKIT1 U-100-1056-ESD The diagram below shows the pressure drop in some of the standard arms. Funnel nozzle O 60mm ALFA Sloped nozzle O 60mm FT-NL Kit 1 WF Funnel / Sloped 700-3051-ESD Kit 1S WF Funnel (1 Joint) Kit 1 WF 32 Kit 1S WF Sloped Nozzle (2 Joints) Sloped nozzle O 32mm T0058762834 1000 Extraction arm O 60mm X 0.7m 0F07 Kit 1S WF Sloped nozzle (2 Joints) 900 Kit 1 WF32 800 Extraction arm O 60 mm X 1.0 m 0F10 Pressure Drop Pa 700 Extraction arm O 32mm X 1.0m T0053658099 600 Kit 1S WF Funnel (1 Joint) 500 700-3051-ESD 400 300 Stop valve w/ brackets T0053657499 Kit 1 WF Funnel / Sloped 200 100 Extraction hose O 60mm x 3m 700-3051-ESD 0 0 20 40 60 80 100 120 Airflow m /h 3 Adapter w/ O-rings 50mm to 60mm T0058762753 *Kit 2 ALFA Funnel Nozzle contains 2 of everything in Kit 1 above. Order No. 100-120 V T0053664299 26 27 Easy-Click-60 Volume Extraction Arms Order No. Description T0053657199 Easy-Click-60 extraction arm with funnel, width 230 mm, height 100 mm, flexible arm, O 60 mm, length 1 m, with stop valve ESD safe 213 mm mm Kit 1 ALFA Funnel Nozzle 2 joint arm and sloped nozzle 39 0 With funnel nozzle Extraction hose, flexible, 3 m, O 60 mm 0F10 Extraction arm O 60 mm, 1 m ALFA Funnel nozzle Kit 1 Sloped Nozzle Order No. Description T0053657299 Easy-Click-60 extraction arm with sloped nozzle, O 60 mm, length 1 m, stop valve 231 mm 700-3051-ESD Order No. Description T0053657999 Easy-Click-60 2 joint aluminium extraction arm with sloped nozzle, stop valve, length 1.5 m 1 joint arm and funnel nozzle ESD safe T0053659899 2 joint arms with stop valve and bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, O 60 mm OFO7 Flex. extraction arm O 60 mm, 0.7 m FT-NL Sloped nozzle Kit 1S Funnel Nozzle Order No. Description T0058762763 Easy-Click-60 1 joint aluminium extraction arm with funnel nozzle, stop valve, length 1.14 m 21 3m m With sloped nozzle Stop valve with bench mounting brackets Extraction arm for applications with limited space, such as under a microscope 231 mm Consists of: T0058762747 1 joint arm with stop valve and bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, O 60 mm Stop valve with bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, O 60 mm OFO7 Flex. extraction arm O 60 mm, 0.7 m 0F10 Extraction arm O 60 mm, 1 m ALFA Funnel nozzle FT-NL Sloped nozzle Order No. Description T0058762770 Easy-Click-60 extraction arm with sloped nozzle o 60 mm, length 1 m, O 32 mm, stop valve ESD safe Consists of: T0053657499 Kit 1 32 Sloped Nozzle ESD safe Consists of: Consists of: T0053657499 Kit 1S Sloped Nozzle ESD safe Consists of: 28 T0053657499 Stop valve with bench mounting brackets 700-3051-ESD Extraction hose, flexible, 3 m, O 60 mm T0053658099 Extraction arm O 32 mm, 1 m T0058762834 Sloped Nozzle 29 Volume Extraction Accessories Extraction Arm Nozzles Extraction Arm Accessories Order No. Description Order No. Description ALFA Easy-Click-60 funnel nozzle* 225 mm x 100 mm FT-NL Easy-Click-60 metal sloped nozzle* O 60 mm, length 130 mm ESD safe ALFA-T Easy-Click-60 transparent funnel nozzle* 225 mm x 100 mm ESD safe T0058762834 Metal sloped nozzle 32 for 32 mm flex arms, O 31 mm, length 100 mm * To be mounted on an aluminium extraction arm without flexible hose, Adapter Z is needed. ESD safe See Extraction Arms Accessories next page. FT-U Easy-Click-60 nozzle* width 190 mm, length 100 mm ESD safe WF32 Extraction Arm Order No. Description T0053658099 ESD microscope extraction arm, flexible, O 32 mm, aluminium nozzle sloped 45, length 1 m ESD safe T0058735845 Z Metal exhaust hood 200 x 100 mm (7.87 x 3.93 in), recommended for use with hot air soldering operations incl. adapter T005 87 627 53 ESD safe Adapter to mount nozzles on aluminium arm with ability to turn the nozzle ESD safe Flexible Extraction Arm, O 60 mm 30 Order No. Description 0F07 Flexible, adjustable arm, length 0.7 m incl. connection (female) in both ends 0F10 Flexible, adjustable arm, length 1.0 m includes connection (female) in both ends 0F15 Flexible, adjustable arm, length 1.5 m includes connection (female) in both ends ESD safe 31 Volume Extraction Accessories Accessories Extraction hose ESD safe Order No. Description Order No. Description T0058762767 Easy-Click-60 hose connector male, straight for WFE 2S, WFE 4S, ZS 4V, ZS 6V and pre-filter box 7003040-ESD Easy-Click-60 extraction hose, O 60 mm include quick connections, length 1 m 7003051-ESD Easy-Click-60 extraction hose, O 60 mm include quick connections, length 3 m ESD safe T0058762769 Easy-Click-60 hose connector male, angle 90 for WFE 2S, WFE 4S, ZS 4V, ZS 6V and pre-filter box ESD safe T0058762755 Easy-Click-60 male adapter for hose extension, O 60 mm Accessories T0058762772 T0058762773 Easy-Click-60 female adapter Order No. Description T0058762766 Easy-Click-60 T-piece with 2 male connections and 1 female connection ESD safe Easy-Click-60 male adapter 90 T0058762774 T0058762768 Easy-Click-60 hose connection female 60 mm for flexible hose T005 87 620 36 ESD safe T0058762753 32 Easy-Click-60 end cap female, 60 mm, click connection 50/60 Adapter with silicone O-ring to connect Easy-Click 60 mm hoses to WFE 2ES, WFE 2CS, WFE 2S, MP or MG units or 50 mm tubes ESD safe 33 Volume Extraction Accessories Extraction Unit Accessories Accessories installation volume extraction Exhaust accessories move waste air out of a building Order No. Description Order No. Description T00536574 99 Easy-Click-60 Stop valve Table connector for 60 mm (2.36 in) flex arm and extraction tube including air flow valve and 2 bench mounting brackets, male / male T0058735840 Exhaust adapter of pipe 100 to fume extraction unit WFE4S, ZS6V T0058735915 Exhaust adapter of pipe 75 for fume extraction unit WFE2S, ZS4V T00536575 99 ESD safe Bench mounting brackets, 2 x Maximum width of clamp 100 mm (3.93 in), O 100 mm (3.93 in), metal Remote control for tip and volume extraction units T0058762765 T0058762808 Easy-Click WFV 60 Stop valve male /female for extraction arms without valve Order No. Description T0058735909 Remote control for fume extraction units WFE20D, WFE2S, WFE4S, WFE8S, ZS4V, ZS6V. Switching unit on/off, speed setting (only WFE2S, WFE4S, ZS4V, ZS6V) filter status display. T0053119199 Interface cable RS 232, 2 m (78.74 in) for remote control (T0058735909) 700-3057 Remote control with cable for MG unit and WFE 2X Replacement butterfly valve plate for stop valve T0058762724 Adapter remote control for ZS4V, ZS6V T0058764712 WX adapter for ZS4V, ZS6V T0058764710 Cable adapter cord for WX adapter (T0058764712) 34 35 Installation Options with Easy-Click System KIT1 FT-NL Nozzle T0053657299 Extraction hose, 3m 700-3051-ESD Extraction arm, 1 m 0F10 Easy-Click-60 T-piece T0058762766 KIT 1 ALFA Nozzle T0053657199 Table connector incl. stop valvel T0053657499 WX Easy-Click-60 hose connector 90 T0058762769 Sloped nozzle FT-NL Extraction arm, 1 m 0F10 WXR3 Easy-Click-60 hose connector T0058762767 Funnel nozzle ALFA Extraction hose, 3m 700-3051-ESD Extraction hose, 3m 700-3051-ESD ZS 4V Adapter 50-60 T0058762753 WX cable T0058764710 Adapter T0058762724 Remote control T0058735909 Metal exhaust hood T0058735845 Zero Smog(R) 4V system Total pipe length 15 m (49.2 ft) 36 37 37 Installation Options with Easy-Click System Zero Smog(R) 6V system KIT 1S ALFA Nozzle T0058762763 Total pipe length 30 m (98.4 ft) 1 joint extraction arm Table connector incl. stop valve T0058762747 Pre-filter box T0058735862 Extraction arm, 0.7 m 0F07 Funnel nozzle Alfa Extraction hose, 3m 700-3051-ESD Extraction hose, 5m 700-3053-ESD WXR 3 Easy-Click-60 hose connection Adapter T0058762755 KIT 1S FT-NL Nozzle 2 joints extraction arm Table connector incl. stop valve T0058762767 ZS 6V T0053657999 Extraction arm, 0.7 m 0F07 WX cable T0058764710 Adapter T0058762724 Remote control T0058735909 T0053659899 WX Extraction hose, 3m KIT 1 FT-NL Nozzle T0053657299 Sloped nozzle FT-NL Table connector incl. stop valve T0053657499 Extraction hose, 3m 700-3051-ESD Extraction arm, 1 m 0F10 WX Sloped nozzle FT-NL 700-3051-ESD 38 39 Clean Bench Concept CBC-A Extraction Hoods Hood WEHT Extraction Hood Top What`s included: Applications: WEHT Extraction hood, top source 700-3051-ESD Extraction Hose Easy-Click 60, 3 m Order No. Soldering Gluing, cleaning, filling Laboratories FT91000022 Technical Data Housing PET not ESD safe Dimensions (L x W x H) 860 x 510 x 460 mm 33.8 x 20.0 x 18.1 in Extraction Hood Top Source Weller(R)FT WEHT top source extraction hood for applications where fumes spread rapidly due to a drafty work environment. The hood can enclose the source, enabling fumes to be captured before they contaminate the workplace. WEHB Extraction Hood Bottom What`s included: WEHB Extraction hood, bottom source 700-3051-ESD Extraction Hose Easy-Click 60, 3 m Order No. FT91000023 The air curtain cabinet CBC-A has a unique ventilation concept that separates the operator from the process by a dual air curtain system, giving unlimited accessibility on the workbench. It stands directly on the workbench and is easily connected to a FT mobile filter system or to central ventilation. Extraction Hood Bottom Source Weller(R) WEHB bottom source extraction hood for gluing or cleaning applications where gases from solvents or glue, lighter than air have to be extracted from below. The workplace is covered with a punched stainless steel plate. ESD safe Technical Data Housing PET not ESD safe Dimensions (L x W x H) 860 x 510 x 460 mm 33.8 x 20.0 x 18.1 in To guarantee sufficient extraction results an extraction unit with minimum 230 m3/h must be connected to the hoods (Weller(R)FT Zero Smog(R)4V). 40 Technical Data Height, int. / ext. 525 / 625 mm Width, int. / ext. 1.120 / 1.275 mm Depth, int. / ext. 580 / 760 mm Weight 53 kg Sound level < 49 dB (A) at 1 m Order No. Description CBCA112G04G65I2115 Model CBC-A-112, 120 V version, GO4 Top Cover For CBC-A112 G04, 2 pieces MG100S or one ZS6V extraction units with high gas filter volume are needed. Minimum extraction volume 180 m3/h, maximum 230 m3/h. 41 Tip Extraction Extract noxious fumes right at the source with Weller(R)FT tip extraction! Weller FE (Fume Extraction) soldering irons have a smoke tube adapted to the handle. When soldering the tube is positioned directly above the tip and collects any fumes produced. Fume extraction irons can be connected to the Weller(R)FT WFE2P system. WFE2P Attributes Up to 2 FE soldering irons can be connected Small, portable, electrically-driven fume extraction unit (R) Electric vacuum pump produces the required vacuum Portable unit for stand-alone applications Characteristics FE (Fume Extraction) soldering irons extract fumes directly at the soldering tip. Small footprint on workplace Application Hand soldering Less airflow and high vacuum, up to 30,000 Pa for efficient fume extraction. The Weller(R) WFE2P is a line voltage fume extraction unit designed to run with one or two FE (Fume Extraction) soldering irons. The filter lift system allows fast and convenient main filter replacement. FE soldering irons are connected directly to the unit. *Note: Do not use for 24-hour continuous operation. H13 particle filter and wide band gas filter F7 fine dust pre-filter What`s included: Technical Data Maximum capacity 2 FE soldering irons Noise level < 45 db (A) at 1 m distance Operating voltage 120 V / 60 Hz (USA) Power input 70 W Maximum vacuum 30,000 Pa Height 295 mm Diameter 140 mm Weight 4 kg FT Fume extraction unit Compact filter consists of: H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) Fine dust filter F7 Order No. 120 V, WFE2P ESD safe 42 T0053623299 low sound level 43 Tip Extraction Accessories Tip Extraction Installation Options FE (Fume Extraction) Soldering Irons Universal FE attachments Order No. Description T0052918699 FE attachment with tube O 6.5 mm for WSP80, WP80, WP65, WP120 T0052918599 FE attachment with tube O 4.5 mm for WMRP and WSP80, WP80, WMP, for fine soldering applications T0058744875 FE Clip Set for FE attachment, tube O 4.5 mm T0058744876 FE Clip Set for FE attachment, tube O 6.0 mm The FE 75 smoke absorption tube is integrated into the handle. It can be placed over the joint when soldering but can be retracted when access to the joint is a problem and can also be removed for cleaning. FE 75 iron is temperature controlled, ergonomic and allow precise handling. Order No. Description T0052916699FE 75 Soldering iron set 80W / 24V with safety rest WDH30 for use with LT tips T0051312599 FE attachment for DS22, DS80 and DSX80 desoldering iron ESD safe T0058765798 T0058765799 FE attachment with tube O 6.5 mm, WXP120 Table top solution with WFE2P FE attachment with tube O 6.5 mm, WXP65 Safety rests for FE75 series irons with the WFE2P WFE2P Weller safety rests are recommended accessories for FE irons using the WFE2P extraction units. ESD safe Order No. Description T0051515299 WDH30 Safety rest For FE75 fume extraction irons soldering iron Accessory for WFE2P 44 Order No. Description T0058735050 End cap to close off to connection nipple 5 mm desoldering iron 45 Filter Compatibility Model Number Order Number ZS2 MG100S MG130 MG140 MG140 CLEANROOM ZS4V ZS4V w/GAS ZS6V ZS6V w/GAS WFE2P Prefilter Box Prefilter Box ZEROSMOG2 U-100-1000-ESD U-130-1055-ESD U-145-1000-ESD U-145-1002-ESD T0053660299 T0053661299 T0053666299 T0053667299 T0053623299 PF-1000 T0058735862 CBC-A CBCA112G04G65I2115 T0058735837 PRE-FILTERS M5 T0058735937 T0058762703 T0058735836 T0058735938 145-4000 130-2010 F7 500-4000 T0058735860 T0058735924 T0053642199 T0058762701 SET E12 GAS WITH GAS FILTER T0058735838 T0058735936 145-2000-ESD 130-2000-ESD H13 T0053641099 F01 GAS 145-2003-ESD W/SPECIALTY FILTERS COMPACT FILTERS 100-2000-ESD MEK 100-2003-ESD MEK 145-2002-ESD CLEAN ROOM 100-2002-ESD CLEAN ROOM 145-2012-ESD SOLVENTS / VOC 100-2012-ESD SOLVENTS / VOC GAS T0053640799 ADHESIVE GAS T0058735835 T0058735895 46 STANDARD OPTIONAL FILTER DESCRIPTIONS PAGES 48-51 STANDARD OPTIONAL FILTER DESCRIPTIONS PAGES 48-51 47 Filters Filter Compatibility - Legacy Systems M5 WFE2ES WFE2S WFE2X WFE4S PRE-FILTERS WFE20D M5 T0058735837 M5 WFE8S Order No. Description T0058735837 Medium dust filter M5 for WFE20D, ZS6V / WFE4S, 10 pcs T0058735937 Medium dust filter M5 for WFE2S, ZS4V, 10 pcs T0058762703 Medium dust filter M5 for WFE2ES, 10 pcs Order No. Description T0058735836 Fine dust filter F7 for WFE20D, ZS6V / WFE4S, 10 pcs T0058735938 Fine dust filter F7 for WFE2S and ZS4V, 10 pcs T0053659499 Fine dust filter F7 for WFE8S Order No. Description 145-4000 Pre-filter MG140 / F7 (2 pcs) 130-2010 Pre-filter MG130 / F7 (5 pcs) Order No. Description T0058735860 Pocket filter F7 for applications with a high fine dust rate, for pre-filter box T0058735862 Order No. Description T0058735924 Pocket filter for filtering fine dust for sticky particles (e.g. large quantities of liquid flux) for pre-filter box T0058735862 Order No. Description T0053642199 Fine dust filter F7 (3 pcs) for WFE2P T0058735937 T0058762703 F7 T0058735836 F7 F7 T0058735938 T0053659499 E12 GAS T0058762701 SET WITH GAS FILTER F7 F7 GAS T0058735936 T0053659599 H13 GAS GAS 100-2000-ESD W/SPECIALTY FILTERS COMPACT FILTERS T0058735838 F7 100-2003-ESD MEK 100-2002-ESD CLEAN ROOM 100-2012-ESD SOLVENTS / VOC T0058735835 F7 T0058735895 Easy to replace filters! F7 How to change a Weller(R)FT filter? See the movie on www.youtube.com/wellersoldering 48 Top Oben 49 Filters E12 Order No. Description 140-2000-ESD Particle filter E12 for MG140 M5 Order No. Description T0058762701 Filter set: WFE2ES with E12 particle filter and ten M5 prefilters (gas filter - 10% active carbon foam filter) for WFE2ES and ZS2V E12 GAS H13 GAS Order No. Description F01 Replacement filter CBC-A Order No. Description T0053641099 H13 particle filter and wide band gas filter (50% active carbon / 50% Chemisorb) for WFE2P Order No. Description T0053640799 Wide band gas filter for adhesive fumes (50% active carbon, 50% Chemisorb) for WFE2P Order No. Description T0058735835 Wide band gas filter for adhesive fumes (50% active carbon, 50% Chemisorb) for ZS6V / WFE4S Order No. Description T0058735895 Wide band gas filter for adhesive fumes (50% active carbon, 50% Chemisorb) for WFE2S, ZS4V, WFE2ES Order No. Description Top Oben H13 GAS Order No. Description T0058735838 H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) for WFE4S / WFE20D / ZS6V T0058735936 H13 particle filter for WFE2S, ZS4V GAS Top Oben H13 GAS H13 GAS H13 GAS Order No. Description 100-2000-ESD H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) for MG100S and WFE2X 100-2003-ESD H13 particle filter and MEK gas filter MG100S and WFE2X 100-2012-ESD H13 particle filter and solvents / VOC gas filter MG100S and WFE2X 100-2002-ESD H13 particle filter and cleanroom gas filter MG100S and WFE2X Order No. Description T0053659599 H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) for WFE8S Order No. Description 145-2000-ESD H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) for MG140 145-2002-ESD H13 particle filter and Cleanroom gas filter MG140 145-2012-ESD H13 particle filter and solvents / VOC gas filter MG140 145-2003-ESD H13 particle filter and MEK gas filter MG140 GAS GAS T0058735757Compressed air cleaning filter (active carbon) for WFE2P Top H13 GAS 50 Oben Order No. Description Order No. Description PF-1000 130-2000-ESD H13 particle filter and wide band gas filter (50% active carbon, 50% Chemisorb) for MG130 Pre-filter box WFE2X / MG100S Delivered with brackets and 2m connection hose 500-4000 Pre-filter bags (5 pcs) for PF-1000 51 We're here to help! 1-(866)-498-0484 weller-na@weller-tools.com weller-toolsus.com (c) 2015 Apex Tool Group, LLC | 1000 Lufkin Road | Apex, NC 27539 | weller-na@weller-tools.com ATG-1225 | ITEM No. T550943 | 7.5M 5/13 WA RRD | Specifications subject to change without notice.