Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase + Brake
IGBT Inver ter Output
75 Amperes /600 Volts
375
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM75RVA060 is a 600V,
75 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 75 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.33 110.0
B 3.50 89.0
C 0.87 +0.04/-0.02 22.0 +1.0/-0.5
D 3.74±0.010 95.0±0.25
E 2.91±0.010 74.0±0.25
F 0.16 4.0
G 0.87 22.0
H 0.42 10.6
J 0.79 20.0
K 2.99±0.02 76.0±0.5
L 0.39 10.0
M 0.49 12.5
N 0.67 17.0
Dimensions Inches Millimeters
P 0.30 7.5
R 0.65 16.5
S M5 Metric M5
T 0.22 Dia. Dia. 5.5
U 0.56±0.010 14.1±0.25
V 1.72±0.012 43.57±0.3
W 0.57±0.012 14.6±0.3
X2.9073.7
Y 0.78 19.7
Z 0.10±0.010 2.54±0.25
AA0.137±0.010 3.49±0.25
BB 0.02 SQ 0.64 SQ
CC
0.12 +0.04/-0.02 3.0 +1.0/-0.5
OUT
TEMP
Si
GND
VN1
WN
VNC
F
O
Br
BNWVUP
V
CC
F
O
IN
TH
GND
OUT
Si
GND
VN
V
CC
F
O
IN
GND
OUT
Si
GND
UN
V
CC
F
O
IN
GND
OUT
Si
GND
V
WP1
W
P
W
FO
V
FO
U
FO
V
WPC
V
CC
F
O
IN
GND
OUT
Si
GND
V
VP1
V
P
V
VPC
V
CC
F
O
IN
GND
OUT
Si
GND
V
UP1
U
P
V
UPC
V
CC
F
O
IN
GND
Rf
O
= 1.5k OHM
S NUTS (6 TYP.)
T (4 TYP.)
DP A
B K E
1234
5678
9101112
13 14 1516
17 18 19
NPB
UVW
J
TYP.
N
V
U
R
P
U
M
L - TYP.
M
CG
F
H
Y
XW
Z - TYP.
AA - TYP.
BB SQ PIN - TYP.
(19 PLACES)
CCØ
(4 PLACES)
TERMINAL CODE
1. W
FO
2. V
WPC
3. W
P
4. V
WP1
5. V
FO
6. V
VPC
7. V
P
8. V
VP1
9. U
FO
10. V
UPC
11. U
P
12. V
UP1
13. Br
14. F
O
15. VNC
16. VN1
17. UN
18. VN
19. WN
DETAIL A
SEE
DETAIL A
OUT
Si
GND
V
CC
F
O
IN
GND
Rf
O
PM75RVA060
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
376
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM75RVA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb
Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb
Module Weight (Typical) — 560 Grams
Supply Voltage (Applied between P - N, Surge Value) VCC(surge) 500 Volts
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz, Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC)V
FO 20 Volts
Fault Output Current (Sink Current at FO Terminals) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC75 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 150 Amperes
Collector Dissipation (TC = 25°C) PC284 Watts
Brake Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC30 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 60 Amperes
Collector Dissipation (TC = 25°C) PC178 Watts
FWDi Forward Current (TC = 25°C) IF30 Amperes
FWDi Rated DC Reverse Voltage (TC = 25°C) VR(DC) 600 Volts
377
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 39 — — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V 115 — — Amperes
Short Circuit Trip Level Brake Part — 94 — Amperes
Short Circuit Current Shut-off Time toff(SC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
(VD = 15V, Lower Arm) OTrReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVrReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4460mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN (off) WP-VWPC, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts
Fault Output Current IFO(H) VD = 15V, VFO = 15V* — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V* — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V* 1.0 1.8 — mS
*Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it.
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
378
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA
FWDi Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 15V — 2.20 3.30 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 2.35 2.80 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 75A, — 2.55 3.05 Volts
Pulsed, Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.1 µS
(Upper-Lower Arm) trr VD = 15V, VCIN = 0V ~ 15V — 0.2 0.3 µS
tC(on) VCC = 300V, IC = 75A, — 0.3 1.1 µS
toff Tj = 125°C — 1.8 2.9 µS
tC(off) — 0.6 1.2 µS
Brake Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA
FWDi Forward Voltage VFM IF = 30A — 2.20 3.30 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 30A, — 2.35 2.80 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 30A, — 2.55 3.05 Volts
Pulsed, Tj = 125°C
379
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.44 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 1.00 °C/Watt
Rth(j-c)Q Each Brake IGBT — — 0.70 °C/Watt
Rth(j-c)D Each Brake FWDi — — 1.50 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts
VCE(surge) Applied across C-E Terminals ≤ 500 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC*
Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br≥ 4.0 Volts
Arm Shoot-Through Blocking Time tDEAD For IPM's each Input Signal ≥ 2.5 µS
*With ripple satisfying the following conditions, dv/dt swing ≤ 5V/µs, V ariation ≤ 2V peak to peak.
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
380
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 50 100 150
1.0
0
VD = 15V
2.0
3.0
Tj = 25°C
Tj = 125°C
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
VCE(SAT), (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 131517
1.0
0
2.0
3.0
IC = 75A
Tj = 25°C
Tj = 125°C
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 1.0 2.0 3.0
30
0
V
D
= 17V 13
Tj = 25
o
C
60
90
15
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES,
tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
0
10
1
10
2
10
0
10
-1
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
tc(on)
tc(off)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
10
1
10
0
10
1
10
2
10
0
10
-1
PSW(off)
PSW(on)
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
PSW(off)
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
FWDi REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
2
10
3
10
-2
I
rr
trr
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
10
2
10
1
10
0
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
10
-1
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
DIODE FORWARD CURRENT, IE, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
2
10
1
10
0
Tj = 25°C
Tj = 125°C
VD = 15V
0 1.0 2.0 3.0
CARRIER FREQUENCY, fC, (kHz)
CIRCUIT CURRENT, ID, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
0 102030
50
0
VD = 15V
100
150
Tj
=
25°C
P-SIDE
N-SIDE
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
10
2
10
3
10
0
10
-1
ton
VCC = 300V
VD = 15V
toff
Tj = 25°C
Tj = 125°C
Inverter Part
381
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
CONTROL SUPPLY VOLTAGE, V
D,
(VOLTS)
SHORT CIRCUIT CURRENT TRIP LEVEL, (V
D
= 15V) = 1.0
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
0 131517
0.8
0
1.0
1.2
T
j
= 25°C
JUNCTION TEMPERATURE, T
j
, (°C)
SHORT CIRCUIT CURRENT TRIP LEVEL (T
j
= 25°C) = 1.0
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
20-60 100 180
0.8
0
1.0
1.2
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
FAULT OUTPUT PULSE WIDTH TRIP LEVEL,
t
FO
(T
j
= 25°C) = 1.0
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
20-60 100 180
0.8
0
1.0
1.2
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION
TRIP RESET LEVEL, UV
t
, UV
r
, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
20 100 180
11
0
13
15
V
D
= 15V
UV
t
UV
r
-60
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 1.00°C/W
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.44°C/W
Inverter Part
PM75RVA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
75 Amperes / 600 Volts
382
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, V
CE(SAT)
, (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 102030
1.0
0
V
D
= 15V
2.0
3.0
T
j
= 25°C
T
j
= 125°C
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 1.0 2.0 3.0
10
0
VD = 17V 13
T
j
= 25
o
C
20
COLLECTOR CURRENT, I
C
, (AMPERES)
30
15
CONTROL SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
V
CE(SAT)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 131517
0
2.0
1.0
3.0
I
C
= 15A
T
j
= 25°C
T
j
= 125°C
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT, I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
2
10
1
10
0
T
j
= 25°C
T
j
= 125°C
V
D
= 15V
0 1.0 2.0 3.0
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.70°C/W
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 1.50°C/W
Brake Part
