rev 08.25.04
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662
152
Special Features
Electrical Specs
1000-6000 Watts
HPS10/12/15 Series
• Integrated OR-ing diode
• Remote Sense on Bulk output
• Overload protection on all outputs
• Active Inrush limiting
• PFC to 0.99 typical EN61000-3-2
• CISPR22, EN55022 Curve B
conducted/radiated EMI
• EN61000 immunity standards
• Optional 48 W fan voltage (12 V or 24 V)
• Standard 5 V at 5 A standby voltage (3.3V option)
• No minimum load
• Overvoltage protection
• Input OK signal and indicator LED
• Inhibit/Enable
• Remote Margin/Voltage Programming
• Optional current monitor
• Optional AC Line discrimination
• Output Good signal and indicator LED
• Temp good signal and indicator LED
• Optional single wire digital temp monitor
• Optional module I2C interface
• Optional Rack µController
•Hot Plug
• N+1 Redundant Standard
• Optional fan fail signal
• Module present signal
• Optional short circut latch
Input
Input voltage 85-264 VAC*
Frequency 47-440 Hz
Inrush current 40 A peak max.
Efficiency 85% typ @ full case load 230 VAC
Power factor 0.99 typical meets EN61000-3-2
Turn-on time AC on 1.5 sec. typical, Inhibit /
Enable 100 ms typical
EMI filter standard CISPR 22 EN55022 Level “B”
Leakage current standard 2 mA max @ 264 VAC @ 60Hz
(per module)
Radiated EMI CISPR 22 EN55022 Level “B”
Holdup time 20 ms minimum
(independent of input VAC)
AC OK >5 ms early warning min. before
outputs lose regulation; Full cycle
ride thru (50 Hz)
Harmonic distortion Meets EN61000-3-2
Isolation Meets EN60950
* see modules table on the next page
Output
Margining ±5% of nominal
Overall reg 1%
Ripple 1% of Vout Pk-Pk limited to 20 MHz
Dynamic response 2% with 25% load step
Recovery time To within 1% in <300 µsec
Overcurrent protection 105-120% of rated output current
Short circuit protection Protected for continuous short
circuit. Recovery is automatic upon
removal of short
Overvoltage protection 105-120% . Recycle AC input voltage
to reset OVP circuit
Reverse voltage
protection 100% of rated output current
Thermal protection Main and Aux disabled when internal
temp exceeds safe operating range.
Remote sense Up to 0.5 V total drop
Single wire parallel Current share to within 10% of total
rated current
DC OK ±5% of nominal
Minimum load Not required
Standby voltage 5 VDC @5A max. present whenever
AC input is applied (3.3 V @ 5A
optional)
Global Inhibit/Enable Logic “0” standard logic “1” optional
Operating temperature: -10°C to +50°C ambient,
derate output @ 2.5% per degree from 50°C to 70°C
Shock/Vibration: Mil-Hdbk 810E
Humidity: 95% non-condensing
Storage temperature: -40°C to +85°C
Temperature coefficient: 0.02% per °C
Cooling: Internal DC fan
MTBF (Calculated): 200 KHrs; 25°C, 200 VAC input,
nominal O/P voltage, full load
Safety:
UL / CSA UL60950 3rd Ed and CSA C22.2 60950
TUV EN60950
CB Certificate and report
CE Mark
Environmental & Safety
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
153
www.astecpower.com
Watts 1000 1250 1500
Input
voltage 85-264 90-264 180-264
Module ID HPS10 HPS12 HPS15
Code Volts
Output Output Output
Amps Amps Amps
Q 24.0 41.7 52.1 62.5
R 28.0 35.7 44.6 53.6
S 30.0 33.3 41.7 50.0
W 48.0 20.8 26.0 31.3
X 54.0 18.5 23.1 27.8
Y 60.0 16.7 20.8 25.0
System Max. Size Max. System Module Standard Unit
Code (H x W x L) Power Distribution Size Weight
HPR3 5.22" x 19.0" x 14.0" 6000 W (4 ea) HPS10/12/15 3U 16.4 lbs
Module Max. Size Max. Module Max. Number Unit
Code (H x W x L) Power per Rack Weight (lbs)
HPS10 5.04" x 3.83" x 12.5" 1000 W 4 10.5
HPS12 5.04" x 3.83" x 12.5" 1250 W 4 10.5
HPS15 5.04" x 3.83" x 12.5" 1500 W 4 10.5
Watts 4000 5000 6000
Input
voltage 85-264 100-264 180-264
Module Used HPS10 HPS12 HPS15
Rack ID HPR3 HPR3 HPR3
Output Output Output
Code Volts
Amps Amps Amps
Q 24.0 166.7 208.3 250.0
R 28.0 142.9 178.6 214.3
S 30.0 133.3 166.7 200.0
W 48.0 83.3 104.2 125.0
X 54.0 74.1 92.6 111.1
Y 60.0 66.7 83.3 100.0
Output Voltage
Q= 24 V
R= 28 V
S = 30 V
W= 48 V
X= 54 V
Y= 60 V
Z= Consult factory
I monitor
N = None
A= Current monitor
Power
10 = 1000 W
12 = 1250 W
15 = 1500 W
Redundancy
N= None
R= Or-ing diode
Standard Options
000 = No options
001 = 3.3 Standby
002 = Short circuit latch-off
004 = Enable “0”
008 = (Inhibit/enable), DC OK “1”
016 = Fan fail signal (optional)
032 = I2C interface
064 = AC line descriminator
128 = Temp OK “0”
256 = Module present “0”
Note: for combinations of options simply
add option codes together.
Auxiliary Fan
Voltage
N= None
3= 12 V @ 4 A
5= 24 V @ 2 A
HPS XXX
Size
3= 3U
HPR
Standard Options
00 = No options
01 = computer option
Special Options
& Modifications
Contact Astec.
XXX
Special Options
& Modifications
Contact Astec.
Notes:
1. Specifications subject to change without notice
2. All dimentions are in inches (mm), toleance is ± .02”
3. Specifications are at factory settings
4. Warranty: 1 Yr
5. For combinations of options simply add option codes
together.
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HHPPRR33 MMoodduullee BBllaannkk PPaanneell::
Astec P/N 73-536-026
HHPPRR33 LLooggiicc BBllaannkk PPaanneell::
Astec P/N 73-536-027
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662
154
HPS Series
DRAWINGS
HPS 10/12/15 Module
A: AC Input Connector
Positronics PLB3W3M1060
AC Pin: MC612N-228.2
Ground Pin: MC612N
AC IInput PPinouts
J1-L LINE
J1-N NEUTRAL
J1-G GROUND
Mating Connector:
Positronics PLB3W3FXXXX
B: DC Output Connector
Positronics PCIH38M400A1
Mating Connector
Positronics PCIH38FXXXX or
Elcon 226-0005-00100
DC OOutput PPinouts
P1-1 V OUT
P1-2 V OUT
P1-3 V OUT
P1-4 V OUT
P1-5 V OUT
P1-6 V OUT
P1-7 V OUT RTN
P1-8 V OUT RTN
P1-9 V OUT RTN
P1-10 V OUT RTN
P1-11 V OUT RTN
P1-12 V OUT RTN
P1-13 CHASSIS GND
P1-14 CHASSIS GND
P1-15 5VDC
P1-16 5VDC
P1-17 5VDC RTN
P1-18 5VDC RTN
P1-19 DATA
P1-20 DATA GND
P1-21 V OUT SENSE
P1-22 V OUT SENSE RTN
P1-23 MARGIN PROGRAM
P1-24 MARGIN HI
P1-25 SWP
P1-26 ISO ENA/DCOK/
TEMP OK/FAN FAIL RTN
P1-27 ISO DCOK
P1-28 ISO EN/INH
P1-29 ISO TEMP OK
P1-30 OPAMP/SYNC/FAN FAIL SIGNAL
P1-31 I MONITOR
P1-32 I MONITOR RTN
P1-33 N/C
P1-34 ACOK COLLECTOR
P1-35 ACOK EMITTER
P1-36 V AUX RTN
P1-37 V AUX
P1-38 V ANODE (MAIN O/P)
A
B
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
155
www.astecpower.com
HPR3 Rack
J20
J21
J22
AC Cord: Qualtek Electronics or
Equivalent
Part Number: 227003-01
AWG: 12
Rating(A): 20A
Cord Type: SJT
NEMA Plug Type: 5-20P
IEC Connector Type: C-19
156 Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662
PS1
Pin No. Function
J21-1 +V Anode ( module present )
J21-2 AC OK collector
J21-3 I monitor return
J21-4 Op amp / Sync / Fan Fail Signal
J21-5 Enable / Inhibit (isolated)
J21-6 Enable / DC OK / Temp OK / Fan Fail RTN
J21-7 Margin Program
J21-8 + Sense Vout
J21-9 N/C
J21-20 AC ok emitter
J21-21 Ext bias
J21-22 I monitor
J21-23 Temp OK
J21-24 DC OK (isolated)
J21-25 Margin high
J21-26 - Sense Vout
J21-27 N/C
J21-28 N/C
J21 Control Connector for PS1 & PS2 (Slot 1 & 2)
PS3
Pin No. Function
J20-1 +V Anode ( module present )
J20-2 AC OK collector
J20-3 I monitor return
J20-4 Op amp / Sync / Fan Fail Signal
J20-5 Enable / Inhibit (isolated)
J20-6 Enable / DC OK/ Temp OK / Fan Fail RTN
J20-7 Margin Program
J20-8 + Sense Vout
J20-9 N/C
J20-20 AC ok emitter
J20-21 Ext bias
J20-22 I monitor
J20-23 Temp OK
J20-24 DC OK (isolated)
J20-25 Margin high
J20-26 - Sense Vout
J20-27 N/C
J20-28 N/C
J20 Control Connector for PS3 & PS4 (Slot 3 & 4)
PS2
Pin No. Function
J21-10 +V Anode ( module present )
J21-11 AC OK collector
J21-12 I monitor return
J21-13 Op amp / Sync / Fan Fail Signal
J21-14 Enable / Inhibit (isolated)
J21-15 Enable / DC OK / Temp OK / Fan Fail RTN
J21-16 Margin Program
J21-17 + Sense Vout
J21-18 N/C
J21-19 N/C
J21-29 AC OK emitter
J21-30 Ext bias
J21-31 I monitor
J21-32 Temp OK
J21-33 DC OK (isolated)
J21-34 Margin high
J21-35 - Sense Vout
J21-36 N/C
J21-37 N/C
PS4
Pin No. Function
J20-10 +V anode ( module present )
J20-11 AC OK collector
J20-12 I monitor return
J20-13 Op amp / Sync / Fan Fail Signal
J20-14 Enable / Inhibit (isolated)
J20-15 Enable / DC OK / Temp OK / Fan Fail RTN
J20-16 Margin Program
J20-17 + Sense Vout
J20-18 N/C
J20-19 N/C
J20-29 AC OK emitter
J20-30 Ext bias
J20-31 I monitor
J20-32 Temp OK
J20-33 DC OK (isolated)
J20-34 Margin high
J20-35 - Sense Vout
J20-36 N/C
J20-37 N/C
J22 SSense CConnector
Pin No. Function
J22-1 -Sense Vout
J22-2 N/C
J22-3 Enable / Inhibit gnd
J22-4 N/C
J22-5 N/C
J22-6 SWP
J22-7 +Sense Vout
J22-8 Enable / Inhibit
J22-9 N/C
HPR3 -000 PPin AAssignments
