EMC filters 3-line sine-wave EMC output filters SineFormer 520 V AC, 11 ... 320 A, 40 C Series/Type: B84143V*R127 Date: May 2014 (c) EPCOS AG 2015. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. EPCOS AG is a TDK Group Company. Line reactors, output chokes and output filters 3-line sine-wave EMC output filters SineFormer Filters for converters and power electronics Rated voltage VR: 520 V AC, 50/60 Hz Rated current IR: 6 A to 320 A Construction 3-line filters, sine-wave EMC output filters Metal case Features Supersede shielded motor cables Motor noise reduction Reduced motor bearing current Low dv/dt values - reduced eddy current losses Easy to install Compact design Degree of protection: IP201) Significant reduction of EMC disturbances on the line side Optimized for long motor cables up to 1000 m and operation under full load2) No integrated forced ventilation (maintenance-free) No DC-link connection required Design complies with EN 60939, UL 1283, CSA 22.2 No.8 UL and cUL approval Typical applications Frequency converters for motor drives, e.g. elevators pumps traction and conveyer systems HVAC systems (heating, ventilation and air conditioning) Terminals Line side (to converter): up to 180 A: shielded cabel; 320-A filter: copper busbars Load side (to motor): up to 180 A: Finger-safe terminal blocks; 320-A filter: copper busbars Marking Marking on component: Manufacturer's logo, ordering code, rated voltage, rated current, rated motor frequency, rated switch frequency, rated temperature, climatic category, date code, approvals Minimum data on packaging: Manufacturer's logo, ordering code, quantity, date code 1) According to IEC 60529 2) The maximum permissible motor cable length depends on the application and must be checked. Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 12 B84143V*R127 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Typical circuit diagram Technical data and measuring conditions Rated voltage VR Converter output frequency fM 520 V AC (50/60 Hz) 320-A filter: 600 V AC (50/60 Hz) Referred to 40 C rated temperature 2100 V DC, 2 s (line/line) 2700 V DC, 2 s (lines/case) 0 Hz ... 100 Hz Pulse frequency fP 4 kHz ... 8 kHz (Type 320 A: 2.5 kHz ... 8 kHz) Voltage drop (input to output) Power losses PV At IR and 50 Hz At IR and 50 Hz Overload capability (thermal) Max. dv/dt on filter input Convection distance to other devices Vibration (sine) Temperature housing 1.5 IR for 1 min per hour 5 kV/s see dimensional drawing "Convection space" 10 cycles, 1 oct./min, 3 Hz ... 13 Hz: 3 mm; 13 Hz ... 200 Hz: 1 g (according to IEC 60068-2-6) 15 g, 11 ms, 3 axis, 3 shocks per direction, 18 total (according to IEC 60068-2-6) approx. 70 C Noise level of filter approx. 72 dB (A) Climatic category (IEC 60068-1) 25/100/21 (25 C/+100 C/21 days damp heat test) Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 12 Rated current IR Test voltage Vtest Shock (half sine) Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Characteristics and ordering codes IR* A Terminal cross section mm2 VR = 520 V AC 6 4 11 4 16 6 33 10 45 10 66 25 95 50 180 150 VR = 600 V AC 320 see dimensional drawing V PL % Rtyp Approvals W Approx. Ordering code weight m kg 7 5 7 8 8 8 10 10 45 26 38 92 82 160 210 450 290 9 46 9 32 11 20 24 17 28 15 47 8 99 6 125 B84143V0006R127 B84143V0011R127 B84143V0016R127 B84143V0033R127 B84143V0045R127 B84143V0066R127 B84143V0095R127 B84143V0180R127 x x x x x x x x x x x x 10 475 4 195 B84143V0320R127 x = Approval granted * Higher current values upon request Convection space (cabinet fan recommended) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Dimensional drawings B84143V0006R127 ... B84143V0095R127 (6 A ... 95 A) General tolerances according to ISO 2768cL Dimensions in mm Filter B84143... V0006R127 V0011R127 V0016R127 V0033R127 V0045R127 V0066R127 V0095R127 a 120 120 120 150 150 210 250 b 100 100 100 120 120 160 200 Filter B84143... l m n V0011R127 V0011R127 V0016R127 V0033R127 V0045R127 V0066R127 V0095R127 545 665 122 163 22.5 22.5 22.5 33.5 33.5 45 60 Please read Cautions and warnings and Important notes at the end of this document. c 335 335 375 470 470 650 780 d 280 280 320 380 380 530 650 e 260 260 300 360 360 500 620 r f 700 10 700 10 900 10 900 10 900 10 1500 10 1600 10 Terminal blocks M mm2 Nm 4 0.6 ... 0.8 4 0.6 ... 0.8 6 1.5 ... 1.8 10 1.5 ... 1.8 10 1.5 ... 1.8 165 25 4 ... 4.5 200 50 6 ... 8 Page 5 of 12 h 160 160 190 240 240 280 360 g 6.6 6.6 6.6 6.6 6.6 8.6 11 Threaded studs M PE Nm M5 x 9.5 1.9 ... 2.1 M5 x 9.5 1.9 ... 2.1 M5 x 9.5 1.9 ... 2.1 M5 x 12.5 1.9 ... 2.1 M6 x 16.5 2.85 ... 3.15 M6 x 16.5 2.85 ... 3.15 M6 x 15.5 2.85 ... 3.15 k 14 14 16 20 20 30 43 Q mm2 2.5 2.5 4 6 6 16 35 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer B84143V0180R127 (180 A) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer B84143V0320R127 (320 A) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Cautions and warnings Please read all safety and warning notes carefully before installing the EMC filter and putting it into operation (see ). The same applies to the warning signs on the filter. Please ensure that the signs are not removed nor their legibility impaired by external influences. Death, serious bodily injury and substantial material damage to equipment may occur if the appropriate safety measures are not carried out or the warnings in the text are not observed. Using according to the terms The EMC filters may be used only for their intended application within the specified values in lowvoltage networks in compliance with the instructions given in the data sheets and the data book. The conditions at the place of application must comply with all specifications for the filter used. Warning It shall be ensured that only qualified persons (electricity specialists) are engaged on work such as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. EMC filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the EMC filter is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective-earth connection must be observed. Impermissible overloading of the EMC filter or filter, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). EMC filters and filters must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective circuitry. In case of leakage currents >3.5 mA you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents IL1) <10 mA the PE conductor must have a KU value2) of 4.5 A3); for leakage currents IL 10 mA the PE conductor must have a KU value of 6.4) Output chokes and output filters must be protected in the application against impermissible exceeding of the component temperature. The converter output frequency must be within the specified range to avoid resonances and uncontrolled warming of the output chokes and output filters. 1) IL = leakage current let-go 2) The KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous body currents and excessive heating. 3) A value of KU = 4.5 with respect to interruptions is attained with: a) a permanently connected protective earth circuit 2.5 mm2 connected via shroud connectors (IEC 603092) and b) a protective earth circuit. 4) KU = 6 with respect to interruptions is achieved for fixedconnection lines 10 mm2 where the type of connection and line layout correspond to the requirements for PEN conductors as specified in relevant standards. Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant chapters of the databook. Topic Instructions Selecting a filter When selecting a filter, it is mandatory to observe the rated data of the equipment (such as its rated input current, rated voltage, harmonic content etc.) as well as the derating instructions in Chapters 9 and 10. Rated voltage When power distribution systems deviating from the Power distribution symmetric TN-S system it is to check the suitability of systems, the EMC filters and the allowed voltages including the 7 fault cases. Protection from residual voltages Discharge resistors Active parts must be discharged within 5 s to a voltage of less than 60 V (or 50 C). If this limit cannot be observed due to the operating mode, the hazardous point must be permanently marked in a clearly visible way. Filters which are not permanently connected (e.g. when the test voltage is applied to the filter at the incoming goods inspection) must be discharged after the voltage has been switched off. Installing and removing of EMC filters Installation Reference chapter (data book), paragraph Selection guide for converter filters Safety regulations, 6.1 Safety regulations, 6.2 When installing and removing our EMC filters, a Safety regulations, voltage-free state must be set up and secured with 6.4 observance of the five safety rules described in EN 50110-1. Use in IT systems The special features of the IT system ("first fault case" Power distribution and other fault cases) shall be observed. system (network types), 7.6 Safety notes on leakage currents The filter leakage currents specified in the data book are intended for user information only.The maximum leakage current of the entire electrical equipment or appliance has to be limited for safety reasons. Please obtain the applicable limits for your application from the relevant regulations, provisions and standards. Leakage current, 8.4 Leakage current, 8.6 Voltage derating If the permissible limits for the higher-frequency Voltage derating, voltages at the filter are exceeded, the filter may be 9.8 Hazards caused by overloading the filters damaged or destroyed. Current derating at elevated ambient temperatures Non-observance of the current derating may lead to Current derating, overheating and consequently represents a fire 10.1 hazard. Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Topic Protective earth connection at operating currents >250 A Instructions Reference chapter (data book), paragraph For operating currents greater than 250 A, we Mounting recommend the PE connection to be set up between instructions, point the feed (filter: line) and output (filter: load) not via the 2 PE terminal bolt in the filter housing. Mounting position Note the mounting position of the filters! It must Mounting always be ensured that natural convection is not instructions, point impaired. 13 Long motor cables Long motor cables cause parasitic currents in the installation. The cable lengths indicated for the output chokes and output filters serve for orientation. The user must check the technical parameters and especially the choke temperatures for the respective application. Mounting instructions, point 15 Display of ordering codes for EPCOS products The ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 12 Line reactors, output chokes and output filters B84143V*R127 3-line sine-wave EMC output filters SineFormer Symbols and terms Symbol English Insertion loss CR Rated capacitance CX Capacitance X capacitor CY Capacitance Y capacitor V Voltage drop (input to output) dv/dt Rate of voltage rise f Frequency fM Converter output frequency fP Pulse frequency fR Rated frequency fres Resonant frequency IC Current through capacitor ILK Filter leakage current Imax Maximum current IN Nominal current Iop Operating current (design current) Ipk Rated peak withstand current Iq Capacitive reactive current IR Rated current IS Interference current L Inductance LR Rated inductance Lstray Stray inductance PL Power loss R Resistance Ris Insulation resistance Rtyp DC resistance, typical value TA Ambient temperature Tmax Upper category temperature Tmin Lower category temperature TR Rated temperature uk Refered voltage drop in % Veff RMS voltage VK Voltage drop VLE Voltage line to earth; voltage line to ground VN Nominal voltage VR Rated voltage Vpeak Peak voltage Vtest Test voltage VX Voltage over X capacitor VY Voltage over Y capacitor XL Inductive reactance Z Impedance |Z| Impedance, absolute value Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 12 German Einfugungsdampfung Bemessungskapazitat Kapazitat X-Kondensator Kapazitat Y-Kondensator Spannungsabfall im Filter Spannungsanstiegsgeschwindigkeit Frequenz Motorfrequenz Pulsfrequenz Bemessungsfrequenz Resonanzfrequenz Strom durch Kondensator Filter-Ableitstrom Maximalstrom Nennstrom Betriebsstrom Bemessungs-Stostromfestigkeit Kapazitiver Blindstrom Bemessungsstrom Storstrom Induktivitat Bemessungsinduktivitat Streuinduktivitat Verlustleistung Widerstand Isolationswiderstand Gleichstromwiderstand, Richtwert Umgebungstemperatur Obere Kategorietemperatur Untere Kategorietemperatur Bemessungstemperatur Bezogener Spannungsabfall in % Effektivspannung Spannungsabfall Spannung Phase zu Erdpotential Nennspannung Bemessungsspannung Spitzenspannung Prufspannung Spannung uber X-Kondensator Spannung uber Y-Kondensator Induktiver Blindwiderstand Scheinwidertand Scheinwiderstand (Betragswert) Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CeraPlas, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, TFAP, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 12 of 12