MAL250014822E3 - Vishay Intertechnology, Inc.

Document Number: 28390 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com

Revision: 18-Aug-08 1

Aluminum Capacitors

Power General Purpose Screw Terminals

500 PGP-ST

Vishay BCcomponents

FEATURES

•Polarized aluminum electrolytic capacitors,

non-solid electrolyte

•Large types, cylindrical aluminum case,

insulated with a blue sleeve

•Pressure relief in the sealing disc

•Efficient design

APPLICATIONS

•UPS

•Energy storage in medical or industrial pulse systems

MARKING

The capacitors are marked with the following information:

•Rated capacitance (in µF)

•Tolerance on rated capacitance, code letter in accordance

with IEC 60062 (M for ± 20 %)

•Rated voltage (in V)

•Date code

•Name of manufacturer

•Code for factory of origin

•Code number

QUICK REFERENCE DATA

DESCRIPTION VALUE

500

Nominal case size (Ø D x L in mm)

50 x 80 to 90 x 220

Rated capacitance range, CR1000 to 15 000 µF

Tolerance on CR± 20 %

Rated voltage range, UR400 to 450 V

Category temperature range - 40 to + 85 °C

Endurance test at 85 °C 2000 hours

Useful life at 85 °C 2000 hours

Shelf life at 0 V, 85 °C 500 hours

Based on sectional specification IEC 60384-4/EN 130300

Climatic category IEC 60068 40/085/56

ST STB

Fig.1 Component outline

RoHS

COMPLIANT

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

(µF)

UR (V)

400 420 450

1000 50 x 80 50 x 80 50 x 80

1200 50 x 80 50 x 80 50 x 80

1500 50 x 105 50 x 105 50 x 105

1800 50 x 105 50 x 105 50 x 105

2200 50 x 105

65 x 105 65 x 105 65 x 105

2700 65 x 105 65 x 105 65 x 105

3300 65 x 105 65 x 105 76 x 105

3900 65 x 105 76 x 105 76 x 105

4700 76 x 105 76 x 114 76 x 114

5600 76 x 114 76 x 130 76 x 146

6800 76 x 146 76 x 146 90 x 146

8200 90 x 146 90 x 146 76 x 220

10 000 76 x 220

90 x 146 76 x 220 76 x 220

12 000 76 x 220 - 90 x 220

15 000 90 x 220 90 x 220 -

500 PGP-ST

Vishay BCcomponents Aluminum Capacitors

Power General Purpose Screw Terminals

www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390

2Revision: 18-Aug-08

DIMENSIONS in millimeters AND AVAILABLE FORMS

Maximum permissible torque which may be applied to the termination screws: 2 Nm

For accessories refer to datasheet “Mounting Accessories”.

The capacitors are delivered with screws and washers.

Table 1

Note

• Terminals also available in high current version. Contact manufacturer for mechanical dimensions.

Note

• Unless otherwise specified, all electrical values in Tables 2 and 3

apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %

ORDERING EXAMPLE

Electrolytic capacitor 500 series

4700 µF/400 V; ± 20 %

Nominal case size: Ø 76 x 105 mm;

STB version; high post M5 disc

5 ± 0.5

11 ± 0.2

Fig.2 Screw terminal (ST); screw terminal bolt (STB)

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

NOMINAL

CASE SIZE

Ø D x L

Ø Dmax. Lmax. P ± 3 A ± 0.5 d1 ± 0.2 T ± 0.5 d2x lMASS

(g)

PACKAGING

QUANTITIES

(per box)

CARDBOARD BOX

DIMENSIONS

L x W x H

50 x 80 51.5 83 22 12 8 5.9 M12 x 16 200 25 293 x 273 x 115

50 x 105 51.5 105 22 12 8 5.9 M12 x 16 300 25 293 x 273 x 140

65 x 105 66 105 28.5 16 8 5.9 M12 x 16 480 10 368 x 151 x 140

76 x 105 77 106 32 19 8 5.9 M12 x 16 700 10 418 x 173 x 140

76 x 114 77 116 32 19 8 5.9 M12 x 16 800 10 418 x 173 x 150

76 x 146 77 146 32 19 8 5.9 M12 x 16 1000 10 418 x 173 x 180

76 x 220 77 220 32 19 8 5.9 M12 x 16 1500 10 TBD

90 x 146 90 149 32 20 8 5.9 M12 x 16 1300 TBD TBD

90 x 220 90 223 32 20 8 5.9 M12 x 16 2000 TBD TBD

ELECTRICAL DATA

SYMBOL DESCRIPTION

CRrated capacitance at 100 Hz, tolerance ± 20 %

IRrated RMS ripple current at 100 Hz, 85 °C

IL5 max. leakage current after 5 minutes at UR

ESR max. equivalent series resistance at 100 Hz

Zmax. impedance at 10 kHz

Ordering code: MAL2500 56472E3

Former 12NC: 2222500 56472

Document Number: 28390 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com

Revision: 18-Aug-08 3

500 PGP-ST

Aluminum Capacitors

Power General Purpose Screw Terminals Vishay BCcomponents

Table 2

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 hz

(µF)

NOMINAL

CASE SIZE

Ø D x L

(mm)

120 Hz

85 °C

(A)

120 Hz

40 °C

(A)

IL5

5min

(mA)

ESR max.

120 Hz

(mΩ)

Z max.

10 kHz

(mΩ)

HIGH POST M5 DISC

ORDERING

CODE ST

MAL2500.......

ORDERING

CODE STB

MAL2500.......

400

1000 50 x 80 4.2 11.2 0.80 125 98 26102E3 66102E3

1200 50 x 80 4.5 12.0 0.96 107 85 16122E3 56122E3

1500 50 x 105 5.1 14.1 1.20 86 68 16152E3 56152E3

1800 50 x 105 5.6 15.1 1.44 73 59 16182E3 56182E3

2200 50 x 105 6.3 17.1 1.76 58 46 16222E3 56222E3

2200 65 x 105 7.4 19.9 1.76 58 46 26222E3 66222E3

2700 65 x 105 7.9 21.5 2.16 49 39 16272E3 56272E3

3300 65 x 105 8.9 24.0 2.64 39 31 16332E3 56332E3

3900 65 x 105 9.4 25.5 3.12 34 28 16392E3 56392E3

4700 76 x 105 11.1 30.0 3.76 30 25 16472E3 56472E3

5600 76 x 114 12.1 32.6 4.48 26 21 16562E3 56562E3

6800 76 x 146 13.6 36.6 5.44 21 18 16682E3 56682E3

8200 90 x 146 17.7 47.7 6.56 16 13 16822E3 56822E3

10 000 76 x 220 17.0 45.8 8.00 15 12 16103E3 56103E3

10 000 90 x 146 19.3 52.2 8.00 13 11 26103E3 66103E3

12 000 76 x 220 17.8 48.1 9.60 13 11 16123E3 56123E3

15 000 90 x 220 23.6 63.7 12.00 9 8 16153E3 56153E3

420

1000 50 x 80 4.3 11.5 0.84 105 74 14102E3 54102E3

1200 50 x 80 4.6 12.4 1.01 90 65 14122E3 54122E3

1500 50 x 105 5.3 14.4 1.26 72 52 14152E3 54152E3

1800 50 x 105 5.7 15.3 1.52 62 46 14182E3 54182E3

2200 65 x 105 7.5 20.4 1.85 49 35 14222E3 54222E3

2700 65 x 105 8.1 21.9 2.27 42 31 14272E3 54272E3

3300 65 x 105 9.1 24.6 2.78 33 24 14332E3 54332E3

3900 76 x 105 10.7 28.8 3.28 29 22 14392E3 54392E3

4700 76 x 114 11.7 31.5 3.95 25 19 14472E3 54472E3

5600 76 x 130 12.8 34.6 4.71 21 16 14562E3 54562E3

6800 76 x 146 13.8 37.2 5.72 18 14 14682E3 54682E3

8200 90 x 146 17.6 47.6 6.89 14 10 14822E3 54822E3

10 000 76 x 220 17.3 46.6 8.40 13 10 14103E3 54103E3

15 000 90 x 220 24.1 65.0 12.60 8 6 14153E3 54153E3

450

1000 50 x 80 4.2 11.3 0.90 126 88 17102E3 57102E3

1200 50 x 80 4.5 12.1 1.08 100 76 17122E3 57122E3

1500 50 x 105 5.3 14.2 1.35 79 61 17152E3 57152E3

1800 50 x 105 5.9 15.9 1.62 64 48 17182E3 57182E3

2200 65 x 105 7.4 20.0 1.98 54 41 17222E3 57222E3

2700 65 x 105 8.3 22.5 2.43 43 33 17272E3 57272E3

3300 76 x 105 9.9 26.8 2.97 37 28 17332E3 57332E3

3900 76 x 105 10.5 28.4 3.51 32 25 17392E3 57392E3

4700 76 x 114 11.5 31.0 4.23 28 22 17472E3 57472E3

5600 76 x 146 12.8 34.6 5.04 23 18 17562E3 57562E3

6800 90 x 146 16.6 44.8 6.12 17 13 17682E3 57682E3

8200 76 x 220 16.0 43.3 7.38 16 13 17822E3 57822E3

10 000 76 x 220 17.0 45.8 9.00 14 11 17103E3 57103E3

12 000 90 x 220 22.1 59.5 10.80 10 8 17123E3 57123E3

500 PGP-ST

Vishay BCcomponents Aluminum Capacitors

Power General Purpose Screw Terminals

www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390

4Revision: 18-Aug-08

Table 3

Table 4

Table 5

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE

Voltage

Surge voltage ≥ 400 V versions Us= 1.1 x UR

Reverse voltage Urev ≤1 V

Current

Leakage current After 1 minute at URIL1 ≤0.006 CRxU

R + 4 µA

After 5 minutes at URIL5 ≤0.002 CRx UR + 4 µA

Inductance

Equivalent series inductance (ESL)

Case Ø D = 50 mm typ. 16 nH

Case Ø D = 65 mm typ. 19 nH

Case Ø D = 76 mm typ. 20 nH

Case Ø D = 90 mm typ. 20 nH

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

FREQUENCY (Hz) IR MULTIPLIER

500

60 0.70

100 0.95

120 1.00

500 1.20

1000 1.30

≥ 10 000 1.40

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF TEMPERATURE

TEMPERATURE (°C) IR MULTIPLIER

40 2.7

60 2.0

70 1.7

85 1.0

TEST PROCEDURES AND REQUIREMENTS

TEST PROCEDURE

(quick reference) REQUIREMENTS

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

EN130300

subclause 4.13

Tamb = 85 °C; UR applied;

2000 hours

ΔC/C: ± 10 %

ESR ≤1.3 x spec. limit

Z≤2 x spec. limit

IL5 ≤spec. limit

Useful life CECC 30301

subclause 1.8.1

Tamb = 85 °C; UR and IR applied;

2000 hours

ΔC/C: ± 30 %

ESR ≤3 x spec. limit

Z≤3 x spec. limit

IL5 ≤spec. limit

no short or open circuit,

no visible damage

total failure percentage: ≤3%

Shelf life

(storage at

high temperature)

IEC 60384-4/

EN130300

subclause 4.17

Tamb = 85 °C; no voltage applied;

500 hours

After test: UR to be applied for 30 minutes,

24 to 48 hours before measurement

ΔC/C: ± 10 %

ESR ≤1.2 x spec. limit

IL5 ≤2 x spec. limit

Document Number: 91000 www.vishay.com

Revision: 18-Jul-08 1

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Vishay

All product specifications and data are subject to change without notice.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf

(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein

or in any other disclosure relating to any product.

Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any

information provided herein to the maximum extent permitted by law. The product specifications do not expand or

otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed

therein, which apply to these products.

No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this

document or by any conduct of Vishay.

The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless

otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such

applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting

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