500 PGP-ST Vishay BCcomponents Aluminum Capacitors Power General Purpose Screw Terminals FEATURES * Polarized aluminum non-solid electrolyte electrolytic capacitors, * Large types, cylindrical aluminum insulated with a blue sleeve case, RoHS COMPLIANT * Pressure relief in the sealing disc * Efficient design ST APPLICATIONS STB * UPS Fig.1 Component outline * Energy storage in medical or industrial pulse systems QUICK REFERENCE DATA DESCRIPTION VALUE 500 Nominal case size (O D x L in mm) 50 x 80 to 90 x 220 Rated capacitance range, CR 1000 to 15 000 F Tolerance on CR Rated voltage range, UR Category temperature range 20 % 400 to 450 V - 40 to + 85 C MARKING The capacitors are marked with the following information: * Rated capacitance (in F) * Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for 20 %) * Rated voltage (in V) Endurance test at 85 C 2000 hours * Date code Useful life at 85 C 2000 hours Shelf life at 0 V, 85 C 500 hours * Name of manufacturer Based on sectional specification Climatic category IEC 60068 IEC 60384-4/EN 130300 40/085/56 * Code for factory of origin * Code number SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (O D x L in mm) UR (V) CR (F) 400 420 450 1000 50 x 80 50 x 80 50 x 80 1200 50 x 80 50 x 80 50 x 80 1500 50 x 105 50 x 105 50 x 105 1800 50 x 105 50 x 105 50 x 105 2200 50 x 105 65 x 105 65 x 105 65 x 105 2700 65 x 105 65 x 105 65 x 105 3300 65 x 105 65 x 105 76 x 105 3900 65 x 105 76 x 105 76 x 105 4700 76 x 105 76 x 114 76 x 114 5600 76 x 114 76 x 130 76 x 146 6800 76 x 146 76 x 146 90 x 146 8200 90 x 146 90 x 146 76 x 220 10 000 76 x 220 90 x 146 76 x 220 76 x 220 12 000 76 x 220 - 90 x 220 15 000 90 x 220 90 x 220 - Document Number: 28390 Revision: 18-Aug-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 1 500 PGP-ST Vishay BCcomponents Aluminum Capacitors Power General Purpose Screw Terminals DIMENSIONS in millimeters AND AVAILABLE FORMS A L T + 11 0.2 P D d2 - l M5 d1 5 0.5 Fig.2 Screw terminal (ST); screw terminal bolt (STB) Maximum permissible torque which may be applied to the termination screws: 2 Nm For accessories refer to datasheet "Mounting Accessories". The capacitors are delivered with screws and washers. Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ODxL O Dmax. Lmax. P3 A 0.5 d1 0.2 T 0.5 d2 x l MASS (g) PACKAGING QUANTITIES (per box) CARDBOARD BOX DIMENSIONS LxWxH 50 x 80 51.5 83 22 12 8 5.9 M12 x 16 200 25 293 x 273 x 115 50 x 105 51.5 105 22 12 8 5.9 M12 x 16 300 25 293 x 273 x 140 65 x 105 66 105 28.5 16 8 5.9 M12 x 16 480 10 368 x 151 x 140 76 x 105 77 106 32 19 8 5.9 M12 x 16 700 10 418 x 173 x 140 76 x 114 77 116 32 19 8 5.9 M12 x 16 800 10 418 x 173 x 150 76 x 146 77 146 32 19 8 5.9 M12 x 16 1000 10 418 x 173 x 180 76 x 220 77 220 32 19 8 5.9 M12 x 16 1500 10 TBD 90 x 146 90 149 32 20 8 5.9 M12 x 16 1300 TBD TBD 90 x 220 90 223 32 20 8 5.9 M12 x 16 2000 TBD TBD Note * Terminals also available in high current version. Contact manufacturer for mechanical dimensions. ORDERING EXAMPLE ELECTRICAL DATA SYMBOL DESCRIPTION CR rated capacitance at 100 Hz, tolerance 20 % IR rated RMS ripple current at 100 Hz, 85 C IL5 max. leakage current after 5 minutes at UR ESR max. equivalent series resistance at 100 Hz Z max. impedance at 10 kHz Electrolytic capacitor 500 series 4700 F/400 V; 20 % Nominal case size: O 76 x 105 mm; STB version; high post M5 disc Ordering code: MAL2 500 56472 E3 Former 12NC: 2222 500 56472 Note * Unless otherwise specified, all electrical values in Tables 2 and 3 apply at Tamb = 20 C, P = 86 to 106 kPa, RH = 45 to 75 % www.vishay.com 2 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390 Revision: 18-Aug-08 500 PGP-ST Aluminum Capacitors Power General Purpose Screw Terminals Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 420 450 CR 100 hz (F) NOMINAL CASE SIZE ODxL (mm) IR 120 Hz 85 C (A) IR 120 Hz 40 C (A) IL5 5 min (mA) ESR max. 120 Hz (m) Z max. 10 kHz (m) 1000 50 x 80 4.2 11.2 0.80 125 1200 50 x 80 4.5 12.0 0.96 107 1500 50 x 105 5.1 14.1 1.20 1800 50 x 105 5.6 15.1 1.44 2200 50 x 105 6.3 17.1 2200 65 x 105 7.4 2700 65 x 105 3300 HIGH POST M5 DISC ORDERING CODE ST MAL2500....... ORDERING CODE STB MAL2500....... 98 26102E3 66102E3 85 16122E3 56122E3 86 68 16152E3 56152E3 73 59 16182E3 56182E3 1.76 58 46 16222E3 56222E3 19.9 1.76 58 46 26222E3 66222E3 7.9 21.5 2.16 49 39 16272E3 56272E3 65 x 105 8.9 24.0 2.64 39 31 16332E3 56332E3 3900 65 x 105 9.4 25.5 3.12 34 28 16392E3 56392E3 4700 76 x 105 11.1 30.0 3.76 30 25 16472E3 56472E3 5600 76 x 114 12.1 32.6 4.48 26 21 16562E3 56562E3 6800 76 x 146 13.6 36.6 5.44 21 18 16682E3 56682E3 8200 90 x 146 17.7 47.7 6.56 16 13 16822E3 56822E3 10 000 76 x 220 17.0 45.8 8.00 15 12 16103E3 56103E3 10 000 90 x 146 19.3 52.2 8.00 13 11 26103E3 66103E3 12 000 76 x 220 17.8 48.1 9.60 13 11 16123E3 56123E3 15 000 90 x 220 23.6 63.7 12.00 9 8 16153E3 56153E3 1000 50 x 80 4.3 11.5 0.84 105 74 14102E3 54102E3 1200 50 x 80 4.6 12.4 1.01 90 65 14122E3 54122E3 1500 50 x 105 5.3 14.4 1.26 72 52 14152E3 54152E3 1800 50 x 105 5.7 15.3 1.52 62 46 14182E3 54182E3 2200 65 x 105 7.5 20.4 1.85 49 35 14222E3 54222E3 2700 65 x 105 8.1 21.9 2.27 42 31 14272E3 54272E3 3300 65 x 105 9.1 24.6 2.78 33 24 14332E3 54332E3 3900 76 x 105 10.7 28.8 3.28 29 22 14392E3 54392E3 4700 76 x 114 11.7 31.5 3.95 25 19 14472E3 54472E3 5600 76 x 130 12.8 34.6 4.71 21 16 14562E3 54562E3 6800 76 x 146 13.8 37.2 5.72 18 14 14682E3 54682E3 8200 90 x 146 17.6 47.6 6.89 14 10 14822E3 54822E3 10 000 76 x 220 17.3 46.6 8.40 13 10 14103E3 54103E3 15 000 90 x 220 24.1 65.0 12.60 8 6 14153E3 54153E3 1000 50 x 80 4.2 11.3 0.90 126 88 17102E3 57102E3 1200 50 x 80 4.5 12.1 1.08 100 76 17122E3 57122E3 1500 50 x 105 5.3 14.2 1.35 79 61 17152E3 57152E3 1800 50 x 105 5.9 15.9 1.62 64 48 17182E3 57182E3 2200 65 x 105 7.4 20.0 1.98 54 41 17222E3 57222E3 2700 65 x 105 8.3 22.5 2.43 43 33 17272E3 57272E3 3300 76 x 105 9.9 26.8 2.97 37 28 17332E3 57332E3 3900 76 x 105 10.5 28.4 3.51 32 25 17392E3 57392E3 4700 76 x 114 11.5 31.0 4.23 28 22 17472E3 57472E3 5600 76 x 146 12.8 34.6 5.04 23 18 17562E3 57562E3 6800 90 x 146 16.6 44.8 6.12 17 13 17682E3 57682E3 8200 76 x 220 16.0 43.3 7.38 16 13 17822E3 57822E3 10 000 76 x 220 17.0 45.8 9.00 14 11 17103E3 57103E3 12 000 90 x 220 22.1 59.5 10.80 10 8 17123E3 57123E3 Document Number: 28390 Revision: 18-Aug-08 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com 3 500 PGP-ST Vishay BCcomponents Aluminum Capacitors Power General Purpose Screw Terminals ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage 400 V versions Surge voltage Us = 1.1 x UR Urev 1 V Reverse voltage Current Leakage current After 1 minute at UR IL1 0.006 CR x UR + 4 A After 5 minutes at UR IL5 0.002 CR x UR + 4 A Case O D = 50 mm typ. 16 nH Case O D = 65 mm typ. 19 nH Case O D = 76 mm typ. 20 nH Case O D = 90 mm typ. 20 nH Inductance Equivalent series inductance (ESL) Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) 500 60 0.70 100 0.95 120 1.00 500 1.20 1000 1.30 10 000 1.40 Table 4 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF TEMPERATURE TEMPERATURE (C) IR MULTIPLIER 40 2.7 60 2.0 70 1.7 85 1.0 Table 5 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Endurance IEC 60384-4/ EN130300 subclause 4.13 Tamb = 85 C; UR applied; 2000 hours C/C: 10 % ESR 1.3 x spec. limit Z 2 x spec. limit IL5 spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 C; UR and IR applied; 2000 hours C/C: 30 % ESR 3 x spec. limit Z 3 x spec. limit IL5 spec. limit no short or open circuit, no visible damage total failure percentage: 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 C; no voltage applied; 500 hours After test: UR to be applied for 30 minutes, 24 to 48 hours before measurement C/C: 10 % ESR 1.2 x spec. limit IL5 2 x spec. limit www.vishay.com 4 For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390 Revision: 18-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1