The current-mode PWM controller uses the inductor
current to regulate the output voltage or current, simpli-
fying stabilization of the regulation loops. Separate
compensation of the regulation circuits allows each to
be optimally stabilized. Internal slope compensation is
included, ensuring stable operation over a wide range
of duty cycles.
The controller drives an external N-channel MOSFET
switch and a synchronous rectifier to step the input
voltage down to the battery voltage. A bootstrap capaci-
tor drives the high-side MOSFET gate to a voltage
higher than the input source voltage. This capacitor
(between BST and LX) is charged through a diode
from VLO when the synchronous rectifier is on. The
high-side MOSFET gate is driven from BST, supplying
sufficient voltage to fully drive the MOSFET gate even
when its source is near the input voltage. The synchro-
nous rectifier is driven from DLO to behave like a diode,
but with a smaller voltage drop for improved efficiency.
A built-in dead time (50ns typ) between switch and
synchronous rectifier turn-on and turn-off prevents crowbar
currents (currents that flow from the input voltage to
ground due to both the MOSFET switch and synchro-
nous rectifier being on simultaneously). This dead time
may allow the body diode of the synchronous rectifier
to conduct. If this happens, the resulting forward
voltage and diode recovery time will cause a small loss
of efficiency and increased power dissipation in the
synchronous rectifier. To prevent the body diode from
conducting, place an optional Schottky rectifier in parallel
with the drain and source of the synchronous rectifier. The
internal current-sense circuit turns off the synchronous
rectifier when the inductor current drops to zero.
Timers
The MAX1737 includes safety timers to terminate charg-
ing and to ensure that faulty batteries are not charged
indefinitely. TIMER1 and TIMER2 set the timeout periods.
TIMER1 controls the maximum prequalification time,
maximum full-charge time, and the top-off time. TIMER2
controls the maximum fast-charge time. The timers
are set by external capacitors. The typical times of 7.5
minutes for prequalification, 90 minutes for full charge,
45 minutes for top-off, and 90 minutes for fast charge are
set by using a 1nF capacitor on TIMER1 and TIMER2
(Figure 1). The timers cannot be disabled.
Charge Monitoring Outputs
FASTCHG, FULLCHG, and FAULT are open-drain
outputs that can be used as LED drivers. FASTCHG
indicates the battery is being fast charged. FULLCHG
indicates the charger has completed the fast-charge
cycle (approximately 85% charge) and is operating in
voltage mode. The FASTCHG and FULLCHG outputs
can be tied together to indicate charging (see Figure 2).
FAULT indicates the charger has detected a charging
fault and that charging has terminated. The charger can
be brought out of the FAULT condition by removing and
reapplying the input power, or by pulling SHDN low.
Thermistor
The intent of THM is to inhibit fast-charging the cell
when it is too cold or too hot (+2.5°C ≤ TOK ≤ +47.5°C),
using an external thermistor. THM time multiplexes two
sense currents to test for both hot and cold qualification.
The thermistor should be 10kΩ at +25°C and have a
negative temperature coefficient (NTC); the THM pin
expects 3.97kΩ at +47.5°C and 28.7kΩ at +2.5°C.
Connect the thermistor between THM and GND. If
no temperature qualification is desired, replace
the thermistor with a 10kΩ resistor. Thermistors by
Philips/BCcomponents (2322-640-63103), Cornerstone
Sensors (T101D103-CA), and Fenwal Electronics
(140-103LAG-RB1) work well. Charging pauses briefly
(DHI and DLO are held Low for 800µs) to allow accurate
temperature measurement . The battery voltage will have
an undershoot when DHI and DLO stop switching during
the temperature measurement. The battery voltage will
have an overshoot when DHI and DLO resume switching
after the temperature measurement.
Shutdown
When SHDN is pulled low, the MAX1737 enters the
shutdown mode and charging is stopped. In shutdown,
the internal resistive voltage-divider is removed from
BATT to reduce the current drain on the battery to
less than 1µA. DHI and DLO are low. However, the
internal linear regulator (VLO) and the reference (REF)
remain on. The status outputs FASTCHG, FULLCHG, and
FAULT are high impedance. When exiting shutdown mode,
the MAX1737 goes back to the power-on reset state, which
resets the timers and begins a new charge cycle.
Source Undervoltage Shutdown (Dropout)
If the voltage on DCIN drops within 100mV of the voltage
on BATT, the charger resets.
Table 2. Cell-Count Programming
CELL CELL COUNT (N)
GND 1
Float 2
REF 3
VL 4
MAX1737 Stand-Alone Switch-Mode
Lithium-Ion Battery-Charger Controller
www.maximintegrated.com Maxim Integrated
│
14