3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE AT3228QR410ZS-RV SERIES ATTENTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC DISCHARGE SENSITIVE DEVICES Features 1.Dimensions : 3.2mm X 2.8mm X 0.8mm. 2.Higher brightness. 3.Small package with high efficiency. 4.Surface mount technology. 5.ESD protection. Material as follows: 6.Moisture sensitivity level : level 2a. Package : Ceramics 7.Soldering methods: IR reflow soldering. Encapsulating resin : Silicone resin 8.RoHS compliant. Electrodes : Ag plating Package Dimensions Notes: 1. All dimensions are in millimeters (inches). 2. Tolerance is 0.25(0.01") unless otherwise noted. 3. The specifications, characteristics and technical data described in the datasheet are subject to change without prior notice. 4. The device has a single mounting surface. The device must be mounted according to the specifications. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 1 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE Selection Guide ERP Part No. Min. 1212000051 AT3228QR410ZS-RV-C1 1212000143 AT3228QR410ZS-RV-N1 1212000111 AT3228QR410ZS-RV-N2 1212000107 AT3228QR410ZS-RV-W2 Cool White Neutral White Neutral White Warm White v (lm) [2] @ 350mA CCT Range Color 5310K 3710K 4260K 2870K Typ. 6000K 4000K 4700K 3000K Max. 7040K 4260K 5310K 3220K v (lm) [2] Viewing @ 350mA Angle [1] Code. Min. Max. B9 42 50 B10 50 60 B11 60 70 B9 42 50 B10 50 60 B11 60 70 B9 42 50 B10 50 60 B11 60 70 B8 35 42 B9 42 50 B10 50 60 Typ. 21/2 60 120 50 120 55 120 45 120 Notes: 1. 1/2 is the angle from optical centerline where the luminous intensity is 1/2 of the optical peak value. 2. Luminous intensity / luminous flux: +/-15%. Absolute Maximum Ratings at TA = 25C Parameter Symbol Value Unit IF 350 mA Peak Forward Current [2] IFM 500 mA Power dissipation PD 1.25 W Reverse Voltage VR 5 V Operating Temperature Top -40 To +100 C Storage Temperature Tstg -40 To +120 C TJ 120 C Rth j-a 70 C/W Rth j-s 26 C/W DC Forward Current [1] Junction temperature[1] Thermal resistance [1] (Junction/ambient) Thermal resistance [1] (Junction/solder point) Notes: 1. Results from mounting on metal core PCB, mounted on pc board-metal core PCB is recommend. for lowest thermal resistance. 2. 1/10 Duty Cycle, 0.1ms Pulse Width. Electrical / Optical Characteristics at TA = 25C Parameter Symbol Forward Voltage IF = 350mA [Min.] Forward Voltage IF = 350mA [Typ.] Value Unit 2.8 VF [1] Forward Voltage IF = 350mA [Max.] 3.2 V 3.6 Reverse Current (VR = 5V) [Max.] IR 10 uA Temperature coefficient of x IF = 350mA, -10C T 100C [Typ.] TC x -0.15 10-3/ C Temperature coefficient of y IF = 350mA, -10C T 100C [Typ.] TCy -0.13 10-3/ C Temperature coefficient of VF IF = 350mA, - 10C T 100C [Typ.] TCV -3.2 mV/ C Note: 1.Forward Voltage: + / -0.1V. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 2 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 3 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 4 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE CCT 2500-7000 K Bin Code 0.44 3000 K 2500 K 4000 K 0.42 7 9 0.40 13 5000 K y 6000 K 19 21 7000 K 0.34 25 27 0.32 0.30 2 4 W1 W2 N1 22 N2 24 26 28 0.30 0.28 6 1 W3 16 18 20 23 12 14 17 8 10 15 0.38 0.36 11 3 5 C1 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 x Color Group Chromaticity Regions Warm White Neutral White Cool White 1 2 3 4 5 6 7 W1 W2 W3 N1 N2 C1 1, 2, 3, 4 5, 6, 7, 8 9, 10, 11, 12 13, 14, 15, 16 17, 18, 19, 20, 21, 22 23, 24, 25, 26, 27, 28 Min. 2580 2870 3220 3710 4260 5310 CCT (K) Typ. 2700 3000 3500 4000 4700 6000 Max. 2870 3220 3710 4260 5310 7040 Notes: Shipment may contain more than one chromaticity regions. Orders for single chromaticity region are generally not accepted. Measurement tolerance of the chromaticity coordinates is 0.01. x y x y x y x y 0.4582 0.4099 0.4147 0.3814 0.3702 0.3722 0.3481 0.3557 0.4687 0.4289 0.4221 0.3984 0.3736 0.3874 0.3370 0.3472 0.4813 0.4319 0.4342 0.4028 0.3869 0.3958 0.3364 0.3328 0.4700 0.4126 0.4259 0.3853 0.3825 0.3798 0.3466 0.3411 0.4483 0.3919 0.4080 0.3916 0.3670 0.3578 0.3376 0.3616 0.4582 0.4099 0.4146 0.4089 0.3702 0.3722 0.3260 0.3512 0.4700 0.4126 0.4299 0.4165 0.3825 0.3798 0.3265 0.3371 0.4593 0.3944 0.4221 0.3984 0.3783 0.3646 0.3370 0.3472 0.4465 0.4071 0.4017 0.3751 0.3736 0.3874 0.3370 0.3472 0.4562 0.4260 0.4080 0.3916 0.3616 0.3788 0.3265 0.3371 0.4687 0.4289 0.4221 0.3984 0.3592 0.3641 0.3270 0.3230 0.4582 0.4099 0.4147 0.3814 0.3703 0.3726 0.3364 0.3328 0.4373 0.3893 0.3941 0.3848 0.3703 0.3726 0.3260 0.3512 0.4465 0.4071 0.3996 0.4015 0.3592 0.3641 0.3144 0.3408 0.4582 0.4099 0.4146 0.4089 0.3568 0.3495 0.3160 0.3274 0.4483 0.3919 0.4080 0.3916 0.3670 0.3578 0.3265 0.3371 0.4342 0.4028 0.3889 0.3690 0.3616 0.3788 0.3265 0.3371 0.4430 0.4212 0.3941 0.3848 0.3496 0.3702 0.3160 0.3274 0.4562 0.4260 0.4080 0.3916 0.3481 0.3557 0.3175 0.3139 0.4465 0.4071 0.4017 0.3751 0.3592 0.3641 0.3270 0.3230 0.4259 0.3853 0.3825 0.3798 0.3592 0.3641 0.3144 0.3408 0.4342 0.4028 0.3869 0.3958 0.3481 0.3557 0.3028 0.3304 0.4465 0.4071 0.4006 0.4044 0.3466 0.3411 0.3055 0.3177 0.4373 0.3893 0.3950 0.3875 0.3568 0.3495 0.3160 0.3274 0.4221 0.3984 0.3783 0.3646 0.3496 0.3702 0.3160 0.3274 0.4299 0.4165 0.3825 0.3798 0.3376 0.3616 0.3055 0.3177 0.4430 0.4212 0.3950 0.3875 0.3370 0.3472 0.3081 0.3049 0.4342 0.4028 0.3898 0.3716 0.3481 0.3557 0.3175 0.3139 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou 22 23 24 25 26 27 28 PAGE: 5 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE Reflow soldering is recommended and the soldering profile is shown below. Other soldering methods are not recommended as they might cause damage to the product. Recommended Soldering Pattern (Units : mm ; Tolerance: 0.1) Reel Dimension Tape Dimensions (Units : mm) SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 6 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE PACKING & LABEL SPECIFICATIONS AT3228QR410ZS-RV SERIES Packaging: 1.The LEDs are packed in cardboard boxes after taping. 2.The label on the minimum packing unit shows: Part Number, Lot Number, Ranking, Quantity. 3.In order to protect the LEDs from mechanical shock, we pack them in cardboard boxes for transportation. 4.The LEDs may be damaged if the boxes are dropped or receive a strong impact against them, so precautions must be taken to prevent any damage. 5.The boxes are not water resistant and therefore must be kept away from water and moisture. 6.When the LEDs are transported, we recommend that you use the same packing methods as Kingbright's. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 7 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE JEDEC Moisture Sensitivity: Time 2a Soak Requirements Floor Life Level Standard Conditions 30 C / 60% RH 4 weeks Time (hours) Time (hours) Conditions 30 C / 60% RH 120 +1/-0 60 C / 60% RH 2 696 +5/-0 Accelerated Equivalent Conditions Notes: 1. CAUTION - The ``accelerated equivalent'' soak requirements shall not be used until correlation of damage response, including electrical, after soak and reflow is established with the ``standard'' soak requirements or if the known activation energy for diffusion is 0.4 - 0.48 eV. Accelerated soak times may vary due to material properties, e.g., mold compound, encapsulant, etc. JEDEC document JESD22-A120 provides a method for determining the diffusion coefficient. 2. The standard soak time includes a default value of 24 hours for semiconductor manufacturer's exposure time (MET) between bake and bag and includes the maximum time allowed out of the bag at the distributor's facility. If the actual MET is less than 24 hours the soak time may be reduced. For soak conditions of 30 C/60% RH the soak time is reduced by one hour For each hour the MET is less than 24 hours. For soak conditions of 60 C/60% RH, the soak time is reduced by one hour for each five hours the MET is less than 24 hours. If the actual MET is greater than 24 hours the soak time must be increased. If soak conditions are 30 C/60% RH, the soak time is increased one Hour for each hour that the actual MET exceeds 24 hours. If soak conditions are 60 C/60% RH, the soak time is increased one hour for each five Hours that the actual MET exceeds 24 hours. 3. Supplier may extend the soak times at their own risk. ESD Protection During Production Electric static discharge can result when static-sensitive products come in contact with the operator or other conductors. The following procedures may decrease the possibility of ESD damage: 1.Minimize friction between the product and surroundings to avoid static buildup. 2.All production machinery and test instruments must be electrically grounded. 3.Operators must wear anti-static bracelets. 4.Wear anti-static suit when entering work areas with conductive machinery. 5.Set up ESD protection areas using grounded metal plating for component handling. 6.All workstations that handle IC and ESD-sensitive components must maintain an electrostatic potential of 150V or less. 7.Maintain a humidity level of 50% or higher in production areas. 8.Use anti-static packaging for transport and storage. 9.All anti-static equipment and procedures should be periodically inspected and evaluated for proper functionality. Heat Generation: 1.Thermal design of the end product is of paramount importance. Please consider the heat generation of the LED when making the system design. The coefficient of temperature increase per input electric power is affected by the thermal resistance of the circuit board and density of LED placement on the board ,as well as other components. It is necessary to avoid intense heat generation and operate within the maximum ratings given in this specification. 2.Please determine the operating current with consideration of the ambient temperature local to the LED and refer to the plot of Permissible Forward current vs. Ambient temperature on CHARACTERISTICS in this specification. Please also take meas ures to remove heat from the area near the LED to improve the operational characteristics on the LED. 3.The equation indicates correlation between Tj and Ta ,and the equation indicates correlation between Tj and Ts Tj = Ta + Rthj-a *W ......... Tj = Ts + Rthj-s *W ......... Tj = dice junction temperature: C Ta = ambient temperature:C Ts = solder point temperature:C Rthj-a = heat resistance from dice junction temperature to ambient temperature : C/ W Rthj-s = heat resistance from dice junction temperature to Ts measuring point : C/ W W = inputting power (IFx VF) : W SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 8 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE Handling Precautions Compare to epoxy encapsulant that is hard and brittle, silicone is softer and flexible. Although its characteristic significantly reduces thermal stress, it is more susceptible to damage by external mechanical force. As a result, special handling precautions need to be observed during assembly using silicone encapsulated LED products. Failure to comply might leads to damage and premature failure of the LED. 1. Handle the component along the side surfaces by using forceps or appropriate tools. 2. Do not directly touch or handle the silicone lens surface. It may damage the internal circuitry. 3. Do not stack together assembled PCBs containing exposed LEDs. Impact may scratch the silicone lens or damage the internal circuitry. 4. The outer diameter of the SMD pickup nozzle should not exceed the size of the LED to prevent air leaks. The inner diameter of the nozzle should be as large as possible. 5. A pliable material is suggested for the nozzle tip to avoid scratching or damaging the LED surface during pickup. 6. The dimensions of the component must be accurately programmed in the pick-and-place machine to insure precise pickup and avoid damage during production. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 9 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE Designing the Position of LED on a Board. 1.No twist/warp/bent/or other stress shall be applied to the board after mounting LED with solder to avoid a crack of LED package. Refer to the following recommended position and direction of LED. Appropriate LED mounting is to place perpendicularly against the stress affected side. 2.Depending on the position and direction of LED,the mechanical stress on the LED package can be changed. Refer to the following figure. 3.Do not split board by hand.Split with exclusive special tool. 4.If an aluminum circuit board is used,a large stress by thermal shock might cause a solder crack. For this reason,it is recommended an appropriate verification should be taken before use. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 10 OF 11 3.2X2.8mm SMD LED WITH CERAMIC SUBSTRATE Reliability Test Items And Conditions The reliability of products shall be satisfied with items listed below Lot Tolerance Percent Defective (LTPD) : 10% No. Test Item Standards Test Times / Number of Cycles Damaged Test Condition 1 Continuous operating test - Ta =25C +10/-5C ,RH=55+/-20%RH IF = maximum rated current* 1,000 h 0 / 22 2 High Temp. operating test - Ta = 100C(+/-10C) IF = maximum rated current* 1,000 h 0 / 22 3 Low Temp. operating test - Ta = -40C+3/-5C IF = maximum rated current* 1,000 h 0 / 22 4 High temp. storage test JEITA EDTa = 100C(+/-10C) 4701/200 201 Ta = maximum rated storage temperature 1,000 h 0 / 22 5 Low temp. storage test JEITA ED4701/200 202 Ta = -40C+3/-5C 1,000 h 0 / 22 6 High temp. & humidity storage test JEITA ED4701/100 103 Ta = 60C+5/-3C, RH = 90+5/-10%RH 1,000 h 0 / 22 7 High temp. & humidity operating test - Ta = 60C+5/-3C, RH = 90%+5/-10%RH IF = maximum rated current* 500h 0 / 22 8 Resistance to Soldering Heat (Reflow Soldering) JEITA ED4701/300 301 Tsld=260C,10sec 2 times 0 / 22 9 Solderability (Reflow Soldering) JEITA ED4701/300 303 Tsld=245C+/-5C,5+/-1sec 1 time over 95% 0 / 22 10 Temperature Cycle operating test 11 - -40C(30min) ~25C(5min)~-100C (30min) ~25C(5min) IF = derated current at 100C 10cycles 0 / 22 Temperature Cycle JEITA ED4701/100 105 -40C(30min) ~25C(5min)~-100C (30min) ~25C(5min) 100cycles 0 / 22 12 Thermal shock test MIL-STD202G Ta = -40C(15min) ~100C(15min) 500 cycles 0 / 22 13 Electric Static Discharge (ESD) JEITA ED4701/300 304 C = 100pF , R= 1.5K V = 2kV 3 times Negative/ Positive 0 / 22 14 Vibration test JEITA ED4701/400 403 100~2000~100HZ Sweep 4min. 200m/s 3directions,4cycles 48min. 0 / 22 * : Refer to forward current vs. derating curve diagram. Criteria For Judging Damage Item Symbol Test Conditions Forward Voltage VF Luminous Flux v Criteria for Judgement Min. Max. IF = 350mA - Initial Level x 1.1 IF = 350mA Initial Level x 0.7 - * : The test is performed after the board is cooled down to the room temperature. SPEC NO: DSAK4445 REV NO: V.1 DATE: MAR/10/2010 APPROVED: WYNEC CHECKED: Allen Liu DRAWN: F.F.ZHou PAGE: 11 OF 11