Application Specification CHAMP* .050 Series | Connectors for 1 1 4-6064 AMF 0.64 mm [.025 In.] Ribbon Cable 01 SEP98 RevA Nena All numerical values are in metric units [with U.S. customary units in brackels}. Dimensions are in millimeters [and inches]. Uniess otherwise specified, dimensions have a tolerance of +0.13 [005] and angles have a tolerance of 2. Figures and illustrations are for identification only and are not drawn fo scale. 1. INTRODUCTION This specification covers the requirements for application of AMP* CHAMP .050 Series | Connectors. These connectors offer highndensity D Type mating interfaces with 1.27 x 2.54 [.050 x .100] contact centerline spacing. The connectors terminate 0.64 [.025] centerline unshielded flat ribbon cable with insulation displacement contacts and are available in 40, 50, 68, 80, and 100 position sizes. Receptacle connectors are available in freehanging unshielded all plastic configurations and are supplied with the termination cover pre-assembled. When corresponding with AMP personnel, use the terminology provided on this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1. Receptacle (Ref) Housing Circuit Identifier Polarization Post Cover Ribs Stuffer Cap Insulation Displacement Contact (Typ) NOTE: Polarization post is required for polarization of ribbon cable edge connector to pc beard. Figure 7 2. REFERENCE MATERIAL 2.1. Revision Summary This paragraph is reserved for a revision summary covering the most recent additions and changes made to this specification which include the following: Per EC 0990-0789-98 Updated to current application specification requirements Changed 60position to 50-position in Introduction Added new storage information in Section 3 Added new callouts to Figures 1, 7, 8, and 9 AMP Incorporated, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX*/PRODUCT INFO 1-800-522-6752 1of7 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1998 by AMP Incorporated. All Rights Reserved. LOC B Trademark Form 404-32 1/98AMF CHAMP .050 Series I Connectors 114-6064 2.2. Customer Assistance Reference Part Number 557089 and Product Gode 0680 are representative of GHAMP .050 Series | Connectors. These numbers are used in the AMP network of customer service to access tooling and product application information. This service is provided by your local AMP representative (Field Sales Engineer, Field Application Engineer, etc) or, after purchase, by calling the Tooling Assistance Genter or the AMP FAX/Product Information number at the bottom of page 1. 2.3. Drawings Customer Drawings for specific products are available from the responsible AMP Engineering Department via the service network. The information contained in the Customer Drawing takes priority if there is a conflict with this specification or any other technical documentation supplied by AMP Incorporated. 2.4. Specifications AMP Preduct Specification 108-1514 provides product performance requirements and test information for these connectors. 2.5. Instructional Material The following list includes available AMP instruction sheets (408series) that provide assembly procedures for product, operation, maintenance and repair of tooling, and customer manuals (409series) that provide setup, operation, and maintenance cf AMP machines. Document Number Document Title 408-4201 Base Assembly Universal Arbor Tool 7683384 408-4232 ConnectorSpecific Kit 6791772 for CHAMP .050 Series | Receptacle Connectors 408-6732 AMP Pneumatic AutoGycle Unit 91112-3 408-7777 AMP Manual Arbor Frame Assembly 91085-2 3. REQUIREMENTS 3.1. Storage A. Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing material. B. Shelf Life The connectors should remain in the shipping containers until ready for use to prevent deformation to those components. The connectors should be used on a first in, first out basis to avcid storage contamination that could adversely affect signal transmissions. C. Chemical Exposure Do not store connectors near any chemicals listed below as they may cause stress corrosion cracking in the contacts. Alkalies Ammonia Citrates Phosphates Citrates Sulfur Gompounds Amines Carbonates Nitrites Sulfides Nitrites Tartrates 3.2. Contact Position Identification Mating connectors are a mirror image of each other and must be wired accordingly. The number 1 position is marked on the mating face on the top-right of the plug connector and on the topleft of the receptacle connector. Numbering alternates on the top and bottom row. See Figure 2. 2017 Rev A Form 404-33 1/98AMF CHAMP .050 Series I Connectors 114-6064 First Position \ S | pe Oe OO MOP AMEN reT 2) \ Last Position Figure 2 3.3. Stuffer Cap The stuffer cap will provide strain relief for the terminated contacts. No other strain relief is required; however, allow sufficient slack fo avoid stress on connectors and cable when the cable assembly is connected in a system. 3.4. Connector Polarization The configuration of the mating faces provides polarization. 3.5. Cable The connectors are designed for unshielded flat ribbon cable with 30 AWG solid conductors on 0.64 [.025] centers. Gable dimensions are provided in Figure 3. Neha All cable to be used with these connectors must be approved by AMP Engineering. CONDUCTOR DIMENSION SIZE (AWG) TYPE A BY 0.76 0.64 [.025] x (Total Be 30 Solid No. of Conductors [.030] Minus One} eg a a 0.32 [.013] Figure 3 3.6. Inspecting Terminated Connector External and internal inspections can be made on terminated connectors. All connectors can be inspected externally; however, a connector used for internal inspection must be discarded after the inspection is complete. A. External Inspection 1. Edge Alignment Connectors must be perpendicular to edge of cable within the degree of tolerance specified in Figure 4. Rev A 3o0f7 Form 404-40 1/98AMF CHAMP .050 Series I Connectors 114-6064 2. End Alignment When making an endofHine termination, the cable end must be within the requirements specified in Figure 4, 0.00 [.000] (Min) Extension of the Cable End Is Not Critical, as | ol Long as There Is No f ~ THT Interference with Adjacent Components) | Cable End for EndOf-Line Termination (Ref) Figure 4 3. Terminated Dimension A terminated stuffer cap must be seated within dimensional height requirements. The height must be measured at the ends of the terminated connector. See Figure 5. Stuffer Cap Pre-Seated al Height 17.25 [.679] Min Seated Height 15.27 [.601] Max. Housing Figure 5 B. Internal Inspection NOTE Use a sample connector and discard if after inspection is complete. 1. Termination Gheck Connector setup may be inspected by removing the latches of the stuffer cap. This will allow the stuffer cap to be removed after termination. 4of7 Rev A Form 404-33 1/98AMF CHAMP .050 Series I Connectors 114-6064 2. Contact-ToConductor Alignment Each conductor must be terminated and aligned with its respective contact, and all contacts must penetrate the cable. See Figure 6. ifthe connector passes all aspects of this inspection, the tooling is properly set up and the method of terminating is NOTE . ; : correct. DISCARD any conneciors used for internal inspection. Each Contact Must be Aligned With a Single Conductor All Contacts Must Penetrate Cable Figure 6 3.7. Proper Termination A proper termination has the connector insulation displacement contact and conductor positioned as shown in Figure 7. NOTE A sample with a view of this type can only be prepared under closely controlled conditions. Contact AMP Engineering for specific details. Each Conductor Will be Exposed and Formed on Both Sides A Minimum Distance of 25 mm [.016 In.] from the Transition Tangent Figure 7 4, QUALIFICATIONS CHAMP .050 Series | Connectors are listed by Underwriters Laboratories Inc. (UL) under UL File Number EA 1956, E28478, and certified by Canadian Standards Association (CSA), under CSA File Number LR7189A-2 11. RevA 5of7 Form 404-40 1/98AMF CHAMP .050 Series I Connectors 114-6064 5. TOOLING This section provides a selection of tools for various application requirements. Modified designs and additional tooling concepts may be available to meet other application requirements. For adaitional information, contact one of the service groups at the bottom of page 1. The connectorspecitic kit is used in conjunction with the base assembly universal arbor tool and manual arbor frame assembly to terminate connectors to cable. Refer to tooling part numbers and reference material listed in Figure 8. Lower Insert Manual Arbor Frame Assembly 910852 (408-7777) CHAMP ConnectorSpecific Kit 6791 77-2 (408-4232) Upper Tool Pneumatic Auto-Cycle Unit 91112-3 (408-6732) Base Assembly Universal Arbor Tool 768338-4 (408-4201) Figure 8 6of7 Rev A Form 404-33 1/98AMF CHAMP .050 Series I Connectors 6. VISUAL AID 114-6064 Figure 9 shows a typical application of a GHAMP .050 Series | Connector. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling. CABLE MUST BE WITHIN CABLE SLOTS CABLE MUST BE PERPENDICULAR WITH HOUSING FIGURE 9. VISUAL AID Rev A Foot? Form 404-40 1/98