Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Signal Contacts Type III+, Crimp, Snap-In [.0625 +.0010 -.0020 Dia. [1.588+0.025 -0.051] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [9.91] Pin Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530.010 [13.460.25] Material Related Product Data Contact Body--Brass or phosphor bronze Retention Spring --Stainless steel Application Tooling --Pages 29, 30 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Finish Socket See chart. Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range AWG mm2 30-28 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 26-24 0.12-0.2 .035-.0551 0.89-1.40 .040-.0801 1.02-2.03 24-20 0.2-0.6 .060-.120 5 1.52-3.05 .080-.1001 2.03-2.54 Strip Form Contact No. Pin Socket Contact Finish Gold/Nickel2 788085-3 788088-2 -- -- Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 788085-1 66425-6 66425-7 66425-8 66393-7 66393-8 66106-6 66106-7 66106-8 -- 788085-4 -- 66429-3 66429-4 -- 66406-4 66107-2 66107-3 66107-4 -- Bright Tin-Lead 66102-7 Gold/Nickel2 66102-8 66102-9 2-66102-2 -- 66564-6 66564-8 66564-1 66332-5 66332-7 66332-8 -- 66098-2S 66098-7 66098-8 66098-9 66098-6 788088-1 66424-6 66424-7 66424-8 66394-7 66394-8 66108-6 66108-7 66108-8 66108-1 66104-7 2-66104-5 66104-8 66104-9 2-66104-3 66104-1 66563-6 66563-8 -- 66331-5 66331-7 66331-8 66331-2 66103-3 66103-4 1-66103-2 -- 66566-2 66566-4 66566-1 66400-1 66400-3 66400-4 -- 788088-3 -- 66428-3 66428-4 -- 66405-4 66109-2 66109-3 66109-4 66109-1 66105-2 -- 66105-3 66105-4 1-66105-3 66105-1 66565-2 66565-4 -- 66399-1 66399-3 66399-4 66399-2 66100-7 66099-2 66101-2 66100-8 66100-9 -- 66358-6 1-66358-2 1-66358-4 66358-9 1-66358-0 1-66358-3 66358-1 66598-1 66598-7 66598-2 66099-3 66099-4 66099-1 66101-3 66101-4 -- 66361-2 66361-7 66360-2 66360-7 66361-3 66361-4 66361-8 -- 66360-3 66360-4 66360-8 66360-1 66602-1 66601-1 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead 18-16 0.8-1.4 .080-.1001 2.03-2.54 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead .080-.1001 2.03-2.54 18-14 Gold/Nickel2 Sel. Gold/Nickel3 0.8-2.0 Sel. Gold/Nickel4 .110-.150 5 2.79-3.81 1Overall Loose Piece Contact No. Pin Socket Bright Tin-Lead Sel. insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. 5Contacts can only be used in Metrimate and CPC Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. Gold/Nickel3 66359-6 1-66359-1 66359-9 1-66359-0 1-66359-2 -- 66597-1 66597-2 6To 66103-2 66602-2 use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). SStandard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. 66601-2 Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602-*** 91515-16 466598-*** 90225-26 466585-3*** 91515-16 or 58495-1* 466321-*** or 466908-2*** 91515-16 or 58495-1* 466323-*** or 466907-2*** 91542-16 466383-4*** or 466979-1*** or 567363-*** 91523-16 or 90225-26 466324-*** or 466942-1*** 91505-16 or 91523-16 or 58495-1* 466325-*** or 466906-1*** 91519-16 466326-*** or 466923-2*** 91521-16 466958-1*** or 567364-*** Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. 9 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Type III+, Crimp, Snap-In Revised 1-03 (Continued) Grounding Pin (make first - break last) Contact Size --16 Pin Diameter --.062 [1.57] Material and Finish Related Product Data Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel Application Tooling --Pages 29, 30 Technical Documents --Page 4 [mm2] AWG Ins. Dia. Range1 Contact Finish Strip Form Loose Piece 0.12-0.2 26-24 .035-.055 0.89-1.4 Tin-Lead Sel. Gold/Nickel2 164159-3 164159-4 164162-1 164162-2 0.2-0.6 24-20 .045-.070 1.14-1.78 Bright Tin-Lead 18-16 .078-.098 1.98-2.49 Wire Size Range 0.8-1.4 164160-3 164163-1 Gold/Nickel2 164160-4 164163-2 Tin-Lead 164161-3 164164-1 Sel. Gold/Nickel2 164161-4 164164-2 Sel. Strip Form Applicator Part No. Loose Piece Hand Tool Part No. -- 91515-13 or 58495-1* 466323-*** or 466907-2*** 466741-*** or 680114-3*** 91515-13 or 91505-13 or 58495-1* 91523-13 or 91505-13 or 58495-1* Grounding Pin Part No. 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 2Gold Type III+, Solder Versions Spring, Stainless Steel Solder-Type (with Preformed Wire Barrel/Insulation Support) 3.90 Min. [9.91] 1.085 Max. [27.56] .0625+.0010 -.0020 Dia. 1.588+.0254 [.0625 -.0508 ] [1.588 ] Pin Body, Brass Pin Localized Plate Area .200 [5.08] Min. Pin .825 Max. [20.96] Socket Material Contact Body and Tab --Brass Retention Spring --Stainless steel Finish See chart on Page 11. .530.010 [13.460.25] Socket 10 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com