be oe BY AMP INCORPORATED, 80 Harrisaurc, Pa, ALL INTERNATIONAL RIGHTS RESERVED. AMP INCORPORATED PRODUCTS COVERED BY U.S. AND FOREIGN PATENTS AND/OR PATENTS PENDING. @ COPYRIGHT 19 78 PRODUCT SPECIFICATION 1. SCOPE 1,1. Content This specification covers the performance requirements for the AMP-LEAF* connector assembly, with lubricated tin plated contacts. 1.2. Qualification When testing or inspecting the subject product, this document shall always be supported by the applicable Product Drawing and by 109-9000, Packaging Components Division Connector Test Methods. In case of conflict the order of document precedence is as follows: A. Product Drawing B. This Product Specification Cc. 109-9000: Packaging Components Division Connector Test Methods 2. APPLICABLE DOCUMENTS 2.1. Applicable portion of the following documents form a part of the manufacturing control of this product. MIL-T-!10727: Tin Plating, Electrodeposited aor Hot Dipped 2.2. The following documents describe handling and use of this product. A. 109-9000; Packaging Components Division Connector Test Methods B. MIL-STD-1344: Test Methods for Electrical Connectors CG. MIL-STD-275: Printed Wiring for Electronic Equipment 3, PERFORMANCE REQUIREMENTS 3,1. Ratings A. Current: S amperes maximum per contact B. Temperature: -40 to 85C =Trademark of AMP Incorporated. Lael Kahanell oe AMP AMP iNCORPORATED Harrisburg, Pa. Le Cfo 6/420 Mea 5184 Fe | Al108-9043 REV a DIST CONNECTOR, AMP-LEAF, TIN PLATED CONTACT 14 LTR REVISION RECORD APP CATE AMP 1250-13 REV 7-78 > 3,2. Test Requirements and Pracedures Summary Test Description Requirement Procedure Examination of Product Meet requirements of drawing. Dimensional and visual. ELECTRICAL Termination Resistance, Low Level 010 ohm maximum, with wire AWG 20 or larger. 50 mv maximum open circuit, 100 ma maximum short circuit, Termination Resistance, Rated Current - 910 ohm maximum, with wire AWG 20 or larger. 5 amperes, Crimp Resistance Wire Size, Current, maximum AWG ampere Initial Final Resistance, millicohms Measure potential drop across crimped contact between wire as it enters the wire barrel and the minimum final. 26 1.0 2.5 4.0 end of the wire barrel 24 3.90 2.0 3,3 nearest the contact 22 5.0 1.2 2.0 transition. 29 7.5 0.7 2 18 10,9 0.5 0.8 Insulation Resistance 5,900 megohms minimum 500 vde, initial; 1,000 megohms Dielectric Withstanding Test Voltage, Altitude, Unmated connector, test Voltage rms feet between adjacent contacts, 1800 sea Level and contacts to mounting 675 50,000 hardware, 2 milliamperes maximum leakage current. Current Cycling final value. Crimp resistance shall not exceed maximum 125% rated current for 30 minutes, 15 minutes no current, totai 30 cycles, MECHANICAL Durability separation force, No mechanical damage; meet limits of cantact 50 matings and unmatinges using maximum gave .O70, for .000150 minimum tin- lead. Contact Engaging Force contact pair. 24 ounces maximum per Maximum thickness gage - O70, Figure ! (cont) AMP INCORPORATED AMP | Harrisburg, Pa. SHEET 2 OFS Loc NO REV 2 Al 108-9043 |"0 NAME CONNECTOR, AMF-LEAF, TIN PLATED CONTACT AMP 2783-2 REV 7-78 > Test Description Requirement Procedure Contact Separation Force 2 ounces minimum per contact pair. Size 3 times with maximum thickness gage .070. Check with minimum thickness gage .054. Connector Mating Force 24 ounces maximum per contact pair, Maximum thickness gage - 070, Vibration No interruption of continuity greater than 1 microsecond. No physical damage. 10-55 Hz; . 06 inch total excursion; mated with printed circuit board. Shock (Specified Pulse) No interruption of continuity greater than l microsecond. No physical damage. 100 G's, 6 millisecond, sawtooth; mated with printed circuit board. Contact Retention (Crimped Contacts) Contacts shall not dislodge from normal locking position. Axial load of 10 pounds applied to contact lead, AWG 20 or larger. Crimp Tensile Wire Tensile Axial tensile load as Size, Strength, shown. Wire shall not AWG pounds minimum separate from contact. 26 5 24 8 22 12 29 20 18 : 30 ENVIRONMENTAL Temperature Cycling No evidence of physical -40 to 85C, 5 cycles. damage. Humidity, Steady State Meet insulation resistance and dielectric withstanding voltage. Unmated, 90 - 95%, RH, 40 + 2C, 96 hours. Figure 1 (end) | SHEET 3 OF: b= = p | A! 108-9043 | CONNECTOR, AMP-LEAF, TIN PLATED CONTACT Harrisburg, Pa. AAP | AMP INCORPORATED NAM E AMP 1251<-13 REV 7-78 - ) Power. Supply Heat Dissipation 3 Foot Minimum Length of Continuous Lead for ro} Termination Resistance Measurement Points Figure 2 Termination Resistance Test Circuit Printed Circuit Board, see Figure 4 NAME CONNECTOR, AMP-LE 3.3. Connector Tests and Sequence 09-9000 t a MIL -STD-1344 1 9 9 Test Group (a) Test or Examination Method Requirement 1 | 2 | 3 Paragraph Test Sequence (b) Examination of Product 5.1 1 ] 1 Termination Resistance, 3002. 1 5.2 2,12} 3,13 Low Level Termination Resistance, 3004. 1 5.3 3,13] 4,14 Rated Current Crimp Resistance 5.17 2,4 Insulation Resistance 3003.1 5.4 4,10 5 Dielectric Withstanding Voltagel] 3001.1, Cond-1 & 3 5.5 5,11 6 Current Cycling 5.18 3 Durability 2016 5.10 7 9 Contact Engaging Force 2014 5.4 7 Contact Separation Force 2014 5.7 8 8, id Connector Mating Force 2013.1 5.8.4 2 Vibration 2005.1, Cond I 5.12 Li Shock (Specified Pulse) 2004.1, Cond G 5.13 12 tact tenti Contact Retention 2007. 1 5.16 14 18 (Crimped Contacts) Crimp Tensile 2003.1 5.19 5 Temperature Cycling (c} 1003.1, Cond A 5.11 6 . a: 1002.2, Type I, a -14 Humidity Steady State Cond B 5. 1 9 (a) See Para 3.4, AeA | AM eb Ps SHEET (b) Number indicates sequence in which 4 5 tests are performed. OF . > Loc NO REV (c) Lower temperature limit -40. Bp |A/| 108-9043 | Figure 3 TIN PLATED CONTACT AF, AMP 2783-2 REV 7-783 > 3.4. Selection of Test Samples positions of each connector type offered, 3 each te positions offered and tested in test group 2. to test group 3. 4.005 .156 BSC Typ- a -. 000 iSee Note 3) | C-_< e pa_- B+ .005 -_ | -+.094 Typ A, Test samples shall consist of 6 connectors of the greatest number of st groups 1 and 2. Two additional specimens shall be selected from the least number of B. Thirty contacts of each style and desired wire size shall be tested <}-| .003 Total (See Note 6) =| A{.004 Total Notes: Ll. Dimensions are in inches. 2. Unless otherwise specified, tolerance is +. 005. wiring connector. MIL-STD-275. 3, The test card shall extend 4.00 + .02 from the receptacle after insertion. 4. Number of contacts shall be the same as on the corresponding printed 5. Printed circuit test board shall be 2 ounces copper and tin-lead plated per 6. This dimension shall be the minimum connector card slat length minus . 008. 7. Conductor configuration optional beyond card slot depth. AMP INCORP ORATED 8. Printed wiring shall be identical on] SHEET | MIP | Harrisburg, Pa. both sides, 5 5 2 OF Loc A NO REV Figure 4 B 108-9043 | Printed Circuit Board NAME CONNECTOR, AMP-LEAF, TIN PLATED CONTACT AMP 1251-13 REV 7-78 ,