Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase + Brake
IGBT Inver ter Output
100 Amperes/1200 Volts
PM100RSD120
1
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
–Shor t Circuit
–Over Current
–Over Temper ature
–Under Voltage
â–¡Low Loss Using 4th Generation
IGBT Chip
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Ser vo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM100RSD120 is a 1200V,
100 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 120
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D4.27 108.5
E 3.76±0.02 95.5±0.5
F3.29 83.5
G2.01 51.0
H1.602 40.68
J1.54 39.0
K1.37 34.7
L1.33 33.7
M1.02 26.0
N0.95 +0.06/-0.0 24.1 +1.5/-0.0
P0.85 21.5
Q0.79 20.0
R0.780 19.82
Dimensions Inches Millimeters
S0.69 17.5
T0.65 16.5
U0.52 13.2
V0.43 11.0
W 0.39 10.0
X0.16 4.0
Y0.285 7.25
Z0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
FO
VVPC
17.
18.
19.
Br
OWF
OVF
OUF
AC
R
B
A
Y
Y
C
E
V
F
W
M M S
ZDZ
J
Q
Q
T
H
AC WWW
AHAH G
10
12
N
V
BP
W
U
ZY
ZY
AB - THD
(6 TYP.)
AA - DIA.
(4 TYP.)
3
AE (15 TYP.)
45678911
12 14 16 18
13 15 17 19
P
AF AG
X
AD
NLK
U
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
V
V
CC
S
I
GND GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
V
CC
S
I
GND GND
OUT
F
O
IN
V
CC
S
I
GND GND
OUT
F
O
IN
U
N
V
CC
S
I
GND GND
OUT
F
O
IN
V
V
W
N
V
NI
N
NC
TEMP
F
O
PUVWNB
V
CC
S
I
GND GND
OUT
F
O
IN
R
B
PM100RSD120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inver ter Output
100 Amperes/1200 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100RSD120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature*TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module W eight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC VCC(prot.) 800 Volts
(VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ± (TC = 25°C) IC100 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes
Supply Voltage (Applied between P - N) VCC 800 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Collector Dissipation (TC = 25°C) PC595 Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ± (TC = 25°C) IC50 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 100 Amperes
FWDi Rated DC Reverse Voltage (TC = 25°C) VR(DC) 1200 Volts
FWDi Forward Current (TC = 25°C) IF50 Amperes
Collector Dissipation (TC = 25°C) PC416 Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br-VNC)V
CIN 20 Volts
Fault Output Supply Voltage Applied between VFO 20 Volts
(UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC)
Fault Output Current (UFO, VFO, WFO, FO)I
FO 20 mA
*TC Measure Point
63MM
T
C
10
12
N
V
BP
W
U
34 5678 9 11
12 14 16 18
13 15 17 19
3
PM100RSD120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inver ter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V — — 1.0 mA
VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA
Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 2.4 3.2 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 100A, — 2.1 2.8 Volts
Pulsed, Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µS
toff Tj = 125°C, Inductive Load — 2.5 3.5 µS
tC(off) —0.7 1.2 µS
IGBT Brake Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V — — 1.0 mA
VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA
FWDi Forward Voltage VFM IF = 50A — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, — 2.65 3.30 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 50A, — 2.60 3.25 Volts
Pulsed, Tj = 125°C
Control Sector
Over Current Trip Level Inverter Part OC Tj = 25°C228 345 — Amperes
(VD = 15V) Tj = 125°C145 — — Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 75 — — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 340 — Amperes
Short Circuit Trip Level Brake Part — 144 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
(Lower Arm) OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVRReset Level — 12.5 — Volts
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —6082mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1520mA
Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC,1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts
Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA
IFO(L) VD = 15V, VCIN = 15V — 10 15 mA
Minimum Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.
PM100RSD120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inver ter Output
100 Amperes/1200 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.21 °C/Watt
Inverter Part Rth(j-c)F Each FWDi — — 0.35 °C/Watt
Rth(j-c´)Q Each IGBT* — — 0.13** °C/Watt
Rth(j-c´)F Each FWDi* — — 0.21** °C/Watt
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.30 °C/Watt
Brake Part Rth(j-c)F Each FWDi — — 0.80 °C/Watt
Rth(j-c´)Q Each IGBT* — — 0.22** °C/Watt
Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
*TC measured point is just under the chips.
**If you use this value, Rth(f-a) should be mesured just under the chips.
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts
Control Supply Voltage*** VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC,0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br-VNC 4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS
***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak.
5
PM100RSD120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inver ter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Part
0
1.0
2.0
3.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
012020 40
V
D
= 15V
V
CIN
= 0V
T
j
= 25oC
T
j
= 125oC
0.5
1.5
2.5
60 80 100 10
0
10
1
10
2
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE CURRENT, -I
C
, (AMPERES)
0.5 1.0 1.5 2.0 3.02.5
T
j
= 25oC
T
j
= 125oC
0
V
D
= 15V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 600V
V
D
= 15V
T
j
= 25oC
T
j
= 125oC
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25oC
T
j
= 125oC
10
1
10
2
10
3
10
-2
COLLECTOR CURRENT, -I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25oC
T
j
= 125oC
10
0
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
1
10
2
t
rr
I
rr
0
0
40
60
80
100
CIRCUIT CURRENT VS.
CARRIER FREQUENCY
CARRIER FREQUENCY, f
C
, (kHz)
CCIRCUIT CURRENT, I
D
, (mA)
510152025
T
j
= 25oCN-SIDE
P-SIDE
20
INDUCTIVE LOAD
10
1
10
2
10
3
10
-1
SWITCHING LOSS, E
SW
, (m)J/PULSE)
SWITCHING LOSS CHARACTERISTICS
(TYPICAL)
10
0
10
2
V
CC
= 600V
V
D
= 15V
INDUCTIVE LOAD
T
j
= 25oC
T
j
= 125oC
10
1
E
sw(on)
E
sw(off)
E
sw(on)
E
sw(off)
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
STANDARD VALUE
R
th(j-c)Q
= 0.21oC/W (IGBT)
R
th(j-c)F
= 0.35oC/W (FWDi)
SINGLE PULSE
10
-2
10
-3
INDUCTIVE LOAD
COLLECTOR CURRENT, I
C
, (AMPERES)
PM100RSD120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inver ter Output
100 Amperes/1200 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Brake Part
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi BRAKE PART)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
10
-2
10
-3
0
1.0
2.0
3.0
COLLECTOR-EMITTER SATURATION
VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
1201813 14 15 16 17
I
C
= 50A
T
j
= 25oC
T
j
= 125oC
0.5
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
1.5
2.5
0
1.0
2.0
3.0
COLLECTOR-EMITTER SATURATION
VOLTAGE (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
100204060
V
D
= 15V
T
j
= 25oC
T
j
= 125oC
0.5
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
1.5
2.5
5030 0 1.0
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS) 3.0
30
60
T
j
= 25oC
V
CIN
= 0V V
D
= 17V 13
15
2.00.5 1.5 2.5
10
20
40
50
COLLECTOR CURRENT, I
C
, (AMPERES)
STANDARD VALUE
R
th(j-c)Q
= 0.30oC/W (IGBT)
R
th(j-c)F
= 0.80oC/W (FWDi)
SINGLE PULSE
10
0
10
1
10
2
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE CURRENT, -I
C
, (AMPERES)
0.5 1.0 1.5 2.0 2.5
T
j
= 25oC
T
j
= 125oC
0
V
D
= 15V
