Data Sheet December 1999 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Features The LC/LW005-Series Power Modules use advanced, surfacemount technology and deliver high-quality, compact, dc-dc conversion at an economical price. Applications Computer equipment Communications equipment Distributed power architectures Low profile: 10.2 mm x 25.4 mm x 32 mm (0.400 in. x 1 in. x 1.26 in.) with standoffs (9.78 mm (0.385 in.) with standoffs recessed) Wide input voltage range: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Input-to-output isolation up to 1500 V Operating case temperature range: -40 C to +105 C Overcurrent protection, unlimited duration Output overvoltage protection Undervoltage lockout UL* 1950 Recognized, CSA C22.2 No. 950-95 Certified, VDE 0805 (EN60950, IEC950) Licensed CE mark meets 73/23/EEC and 93/68/EEC directives Within FCC Class A radiated limits Options Positive remote on-off logic Short pins: 2.8 mm 0.25 mm (0.110 in. 0.010 in.) Synchronization Tight output voltage tolerance * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.) Description The LC/LW005-Series Power Modules are low-profile, dc-dc converters that operate over an input voltage range of 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc and provide a precisely regulated output. The output is isolated from the input, allowing versatile polarity configurations and grounding connections. The modules have a maximum power rating of 5 W and efficiencies greater than 75%. Built-in filtering for both input and output minimizes the need for external filtering. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Input Voltage: Continuous Transient (100 ms) Operating Case Temperature Operating Ambient Temperature in Natural Convection (See Thermal Considerations section.) Storage Temperature I/O Isolation Voltage (1 minute) Device Symbol Min Typ Max Unit LC LW LW All All VI VI VI, trans TC TA 0 0 0 -40 -40 -- -- -- -- -- 50 80 100 105 85 Vdc Vdc V C C All All Tstg -- -55 -- -- -- 125 1500 C Vdc Device Symbol Min Typ Max Unit LC LW LC LW VI VI 18 36 -- -- 24 48 -- -- 36 75 0.6 0.3 Vdc Vdc A A Electrical Specifications Table 1. Input Specifications Parameter Operating Input Voltage Maximum Input Current (VI = 0 to VI, max; IO = IO, max; see Figures 1 and 2.) Inrush Transient Input Reflected-ripple Current (5 Hz to 20 MHz; 12 H source impedance; TC = 25 C; see Figure 16.) Input Ripple Rejection (100 Hz--120 Hz) II, max II, max -- -- 0.2 All I2t II -- 5 -- A2s mAp-p All -- -- 45 -- dB All Fusing Considerations CAUTION: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data for further information. 2 Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Electrical Specifications (continued) Table 2. Output Specifications Parameter Output Voltage Set Point (VI = VI, nom; IO = IO, max; TC = 25 C) Output Voltage (Over all line, load, and temperature conditions until end of life; see Figure 18.) Output Regulation: Line (VI = VI, min to VI, max) Load (IO = IO, min to IO, max; see Figure 3.) Temperature (TC = -40 C to +85 C) Output Ripple and Noise Voltage: With an External 0.1 F Ceramic Output Capacitor (See Figure 17.): RMS Peak-to-peak (5 Hz to 20 MHz) With an External 3.3 F Ceramic Output Capacitor: RMS Peak-to-peak (5 Hz to 20 MHz) External Load Capacitance Output Current (At IO < IO, min, the modules may exceed output ripple specifications, but operation is guaranteed.) Output Current-limit Inception (VO = 90% VO, set; see Figure 4.) Output Short-circuit Current (VO = 0.25 V) Efficiency (VI = VI, nom; IO = IO, max; TC = 25 C; see Figures 6 through 8.) Switching Frequency Tyco Electronics Corp. Device Code or Suffix Symbol Min Typ Max Unit F A B C F A B C VO, set VO, set VO, set VO, set VO VO VO VO 3.17 4.85 11.52 14.40 3.13 4.80 11.40 14.25 -- -- -- -- -- -- -- -- 3.43 5.20 12.48 15.60 3.47 5.25 12.60 15.75 Vdc Vdc Vdc Vdc Vdc Vdc Vdc Vdc A, F B, C A, F B, C A, F B, C -- -- -- -- -- -- -- -- -- -- -- -- 2 0.03 2 0.1 25 0.5 5 0.1 10 0.2 100 2.0 mV %VO mV %VO mV %VO All All -- -- -- -- -- -- 35 150 mVrms mVp-p A, F A, F A, F B, C F A B C F A B, C F A B, C LC005F LC005A LC005B, C LW005F LW005A, B, C All -- -- -- -- IO IO IO IO IO IO IO IO IO IO -- -- -- 0 0 0.12 0.1 0.08 0.06 -- -- -- -- -- -- 69 73 71 71 75 -- -- -- -- -- -- -- -- -- 1.7 1.4 0.6 2.4 2.2 1.0 72 76 74 74 78 300 30 100 470 100 1.21 1.0 0.42 0.33 3.0 2 0.9 4.5 4.0 2.5 -- -- -- -- -- -- mVrms mVp-p F F A A A A A A A A A A % % % % % kHz 3 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Electrical Specifications (continued) Table 2. Output Specifications (continued) Parameter Device Code or Suffix Symbol Min Typ Max Unit All All -- -- -- -- 1.5 0.8 -- -- %VO, set ms All All -- -- -- -- 1.5 0.8 -- -- %VO, set ms Dynamic Response (IO/t = 1 A/10 s; VI = VI, nom; TC = 25 C; see Figures 12 and 13.): Load Change from IO = 50% to 75% of IO, max: Peak Deviation Settling Time (VO < 10% of peak deviation) Load Change from IO = 50% to 25% of IO, max: Peak Deviation Settling Time (VO < 10% of peak deviation) Table 3. Isolation Specifications Parameter Isolation Capacitance Isolation Resistance Min -- 10 Typ 2300 -- Max -- -- Unit pF M3/4 Min -- Typ 8,400,000 Max -- Unit hours -- -- -- -- 17 (0.6) 12 g (oz.) s Table 4. General Specifications Parameter Calculated MTBF (IO = 80% of IO, max; TC = 40 C) Weight Hand Soldering (soldering iron 3 mm (0.125 in.) tip, 425 C) 4 Tyco Electronics Corp. Data Sheet December 1999 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Electrical Specifications (continued) Table 5. Feature Specifications Parameter Remote On/Off Signal Interface (optional) (VI = 0 V to VI, max; open collector or equivalent compatible; signal referenced to VI(-) terminal. See Feature Descriptions section and Figure 19.): Positive Logic--Device Code Suffix "4:" Logic Low--Module Off Logic High--Module On Module Specifications: On/Off Current--Logic Low On/Off Voltage: Logic Low Logic High (Ion/off = 0) Open Collector Switch Specifications: Leakage Current During Logic High (Von/off = 15 V) Output Low Voltage During Logic Low (Ion/off = 10 mA) Turn-on Delay and Rise Times (at 80% of IO, max; TC = 25 C; see Figures 14 and 15.): Case 1: On/Off Input Is Set for Unit On and then Input Power Is Applied (delay from point at which VI = VI, min until VO = 10% of VO, nom). Case 2: Input Power Is Applied for at Least One Second, and then the On/Off Input Is Set to Turn the Module On (delay from point at which on/off input is toggled until VO = 10% of VO, nom). Output Voltage Rise Time (time for VO to rise from 10% of VO, nom to 90% of VO, nom) Output Voltage Overshoot (at 80% of IO, max; TC = 25 C) Output Overvoltage Protection (clamp) Undervoltage Lockout Tyco Electronics Corp. Device Code Suffix Symbol Min Typ Max Unit All Ion/off -- 5.0 10 mA All All Von/off Von/off -0.7 -- -- -- 1.2 15 V V All Ion/off -- -- 50 A All Von/off -- -- 1.2 V All Tdelay -- 5 20 ms All Tdelay -- 4 10 ms All Trise -- 0.3 5 ms All -- -- 0 5 % F A B C LCxxx LWxxx VO, clamp VO, clamp VO, clamp VO, clamp Vuvlo Vuvlo 3.5 5.4 12.7 15.8 11 20 -- -- -- -- 14 27 6.2 7.0 16.0 21.0 -- -- V V V V V V 5 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Characteristic Curves NORMALIZED OUTPUT VOLTAGE, (VO/VO, SET) 1.0008 0.45 0.40 INPUT CURRENT, II (A) Data Sheet December 1999 0.35 0.30 0.25 0.20 0.15 VI = LOWLINE 1.0006 1.0004 1.0000 VI = HIGHLINE 0.9998 0.9996 0.9994 0.1 0.10 VI = NOMLINE 1.0002 0,2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 OUTPUT CURRENT NORMALIZED TO FULL LOAD 0.05 8-2392(C) 0.00 0 5 10 15 20 25 30 35 40 INPUT VOLTAGE, V I (V) 8-2390(C) Figure 3. LW005x Load Regulation, Normalized Output Voltage vs. Normalized Output Current at TC = 25 C Figure 1. LC005x Input Current vs. Input Voltage at IO = IO, max and TC = 25 C NORMALIZED OUTPUT VOLTAGE, (VO/VO,set) 1.0 0.20 INPUT CURRENT, II (A) 0.18 0.16 0.14 0.12 0.10 0.08 0.06 VI = HIGH LINE VI = NOM LINE 0.8 0.6 0.4 VI = LOW LINE 0.2 0.0 0.0 0.04 0.5 1.0 1.5 2.0 2.5 OUTPUT CURRENT NORMALIZED TO IO, max (IO/IO, max) 0.02 0.00 0 10 20 30 40 50 60 70 80 INPUT VOLTAGE, V I (V) 8-2391(C) 8-2393(C) Figure 4. Lx005x Normalized Output Current vs. Normalized Output Voltage at TC = 25 C Figure 2. LW005x Input Current vs. Input Voltage at IO = IO, max and TC = 25 C 6 Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Characteristics Curves (continued) 76 VI = 18 V VI = 24 V 74 VI = 18 V 72 EFFICIENCY, (%) EFFICIENCY,h(%) (%) EFFICIENCY, 74 VI = 24 V 70 VI = 36 V 68 66 70 68 VI = 36 V 66 64 62 64 60 0.1 62 60 0.1 72 0.2 0.3 0.4 0.5 0.6 0.7 0.8 8-2396(C) 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 OUTPUT CURRENT NORMALIZED TO IO, max (IO/IO, max) 0.9 1.0 OUTPUT CURRENT NORMALIZED TO IO, max (IO/I O, max) 0.2 8-2395(C) Figure 7. LC005B Typical Efficiency vs. Normalized Output Current at TC = 25 C Figure 5. LC005F Typical Efficiency vs. Normalized Output Current at TC = 25 C 76 74 78 72 EFFICIENCY, (%) VI = 18 V VI = 24 V 76 EFFICIENCY, (%) 74 72 70 68 VI = 36 V VI = 48 V VI = 60 V 70 68 66 64 66 62 64 VI = 75 V VI = 36 V 60 0.1 62 60 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 OUTPUT CURRENT NORMALIZED TO IO, MAX (IO/IO, MAX) 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 OUTPUT CURRENT NORMALIZED TO IO, max (IO/IO, max) 8-2398(C) 8-2394(C) Figure 8. LW005F Typical Efficiency vs. Normalized Output Current at TC = 25 C Figure 6. LC005A Typical Efficiency vs. Normalized Output Current at TC = 25 C Tyco Electronics Corp. 7 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Characteristics Curves (continued) Data Sheet December 1999 80 78 80 EFFICIENCY, (%) 76 74 76 EFFICIENCY, (%) 78 VI = 24 V VI = 48 V VI = 60 V 72 70 74 72 70 66 68 64 66 62 VI = 75 V 64 VI = 75 V 60 0.1 62 60 0.1 VI = 36 V VI = 48 V 68 0.2 0.3 0.4 0.5 0.6 0.7 0.8 OUTPUT CURRENT NORMALIZED TO IO, MAX (IO/IO, MAX) 0.9 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 OUTPUT CURRENT NORMALIZED TO IO, max (IO/I O, max) 1.0 8-2978(C).a 8-2397(C) Figure 11. LW005C Typical Efficiency vs. Normalized Output Current at TC = 25 C NORMALIZED OUTPUT VOLTAGE, (VO/VO, SET) Figure 9. LW005A Typical Efficiency vs. Normalized Output Current at TC = 25 C 80 78 74 72 1.00 70 VI = 36 V VI = 48 V 68 66 64 VI = 75 V 62 60 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 LOAD CURRENT, (IO/IO,MAX) EFFICIENCY, (%) 76 0.99 0.75 0.50 OUTPUT CURRENT NORMALIZED TO IO, max (IO/I O, max) 8-2977(C).a TIME, t (200 s/div) 8-2399(C) Figure 10. LW005B Typical Efficiency vs. Normalized Output Current at TC = 25 C 8 Figure 12. Typical Output Voltage for Step Load Change from 50% to 75% of IO = IO, max at TC = 25 C Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 NORMALIZED OUTPUT VOLTAGE, (VO/VO, SET) NORMALIZED OUTPUT VOLTAGE, (VO/VO, SET) Characteristics Curves (continued) 1.02 0.0 REMOTE ON/OFF, VON/OFF, (V) 1.01 1.00 0.99 LOAD CURRENT, (IO/IO, MAX) 1.0 0.50 15 10 5 0 0.25 TIME, t (2 ms/div) 8-2402(C) TIME, t (200 s/div) 8-2400(C) Figure 13. Typical Output Voltage for Step Load Change from 50% to 25% of IO = IO, max at TC = 25 C Figure 15. Typical Output Voltage Start-Up when Signal Is Applied to Remote On/Off; IO = IO, max VI = Nominal Line at TC = 25 C Test Configurations NORMALIZED OUTPUT VOLTAGE, (VO/VO, SET) TO OSCILLOSCOPE LTEST 1.0 CURRENT PROBE VI(+) 12 H BATTERY 0.0 CS 220 F IMPEDANCE < 0.1 @ 20 C, 100 kHz 33 F VI(-) INPUT VOLTAGE, (VI/VI, NOM) 8-203(C) Note: Input reflected-ripple current is measured with a simulated source impedance of 12 H. Capacitor Cs offsets possible battery impedance. Current is measured at the input of the module. 1.0 Figure 16. Input Reflected-Ripple Test Setup 0.0 TIME, t (2 ms/div) 8-2401(C) Figure 14. Typical Output Start-Up when Input Voltage Is Applied; IO = IO, max, VI = Nominal Line at TC = 25 C Tyco Electronics Corp. 9 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Test Configurations (continued) Safety Considerations (LC Modules) COPPER STRIP V O (+) 0.1 F SCOPE Data Sheet December 1999 RESISTIVE LOAD V O (-) 8-513(C) Note: Use one external 0.1 F ceramic capacitor. Scope measurement should be made using a BNC socket. Position the load between 50 mm and 75 mm (2 in. and 3 in.) from the module. For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 1950, CSA C22.2 No. 950-95, and VDE 0805 (EN60950, IEC950). For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a maximum 5 A normal-blow fuse in the ungrounded lead. Figure 17. Peak-to-Peak Output Noise Measurement Test Setup Safety Considerations (LW Modules) CONTACT AND DISTRIBUTION LOSSES V I (+) V O (+) IO II LOAD SUPPLY V I (-) V O (-) CONTACT RESISTANCE 8-204(C) Note: All measurements are taken at the module terminals. When socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance. [ V O (+) - V O (-) ]I O = ------------------------------------------------ x 100 [ V I (+) - V I (-) ]I I % For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 1950, CSA C22.2 No. 950-95, and VDE 0805 (EN60950, IEC950). If the input source is non-SELV (ELV or a hazardous voltage greater than 60 Vdc and less than or equal to 75 Vdc), for the module's output to be considered meeting the requirements of safety extra-low voltage (SELV), all of the following must be true: The input source is to be provided with reinforced insulation from any other hazardous voltages, including the ac mains. One VI pin and one VO pin are to be grounded or both the input and output pins are to be kept floating. The input pins of the module are not operator accessible. Another SELV reliability test is conducted on the whole system, as required by the safety agencies, on the combination of supply source and the subject module to verify that under a single fault, hazardous voltages do not appear at the module's output. Figure 18. Output Voltage and Efficiency Measurement Test Setup Design Considerations Input Source Impedance The power module should be connected to a low ac-impedance input source (see Figure 16). Highly inductive source impedances can affect the stability of the power module. If the source inductance exceeds 5 H, a 33 F electrolytic capacitor (ESR < 0.7 3/4 at 100 kHz) mounted close to the power module helps ensure stability of the unit. Note: Do not ground either of the input pins of the module without grounding one of the output pins. This may allow a non-SELV voltage to appear between the output pins and ground. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a maximum 5 A normal-blow fuse in the ungrounded lead. 10 Tyco Electronics Corp. Data Sheet December 1999 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Feature Descriptions Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. If the output voltage is pulled very low during a severe fault, the current-limit circuit can exhibit either foldback or tailout characteristics (output-current decrease or increase). The unit operates normally once the output current is brought back into its specified range. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the VI(-) terminal (Von/off). The switch may be an open collector or equivalent (see Figure 19). A logic low is Von/off = -0.7 V to 1.2 V. The maximum Ion/off during a logic low is 10 mA. The switch should maintain a logic-low voltage while sinking 10 mA. During a logic high, the maximum Von/off generated by the power module is 15 V. The maximum allowable leakage current of the switch at Von/off = 15 V is 50 A. VI(+) VI(-) - Output Overvoltage Protection Von/off + REMOTE ON/OFF The output overvoltage clamp consists of control circuitry, almost entirely independent of the secondary regulation circuitry, that monitors the voltage on the output terminals. This control loop has a higher voltage set point than the primary loop (see Feature Specifications table). In a fault condition, the overvoltage clamp ensures that the output voltage does not exceed VO, clamp, max. This provides a redundant voltagecontrol that reduces the risk of output overvoltage. Synchronization (Optional) If totally redundant overvoltage protection is needed in the user application, it is recommended that an external overvoltage protection circuitry be used on the user application board assembly for additional protection. For external overvoltage protection circuit suggestions, contact technical support. With external circuitry, the unit is capable of synchronization at 300 kHz from an independent time base with a switching rate of 600 kHz. The synchronization signal should be applied when the unit is operating to ensure the unit functions properly. Input Undervoltage Lockout Ion/off 8-758(C).a Figure 19. Remote On/Off Implementation ISYNC BAS16 OR EQUIVALENT SYNC 348 At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage between the undervoltage lockout limit and the minimum operating input voltage. VI (-) 9 mA 1 mA Remote On/Off (Optional) Positive logic, device code suffix "4," remote on/off turns the module on during a logic-high voltage on the REMOTE ON/OFF pin, and off during a logic low. ISYNC = 0 mA 1.67 s ISYNC = 25% DUTY CYCLE, 600 kHz A 600 kHz SYNCHRONIZATION SIGNAL WILL CAUSE THE POWER MODULE TO HAVE A SWITCHING FREQUENCY OF 300 kHz. 8-2712(C) Figure 20. Synchronization Information Tyco Electronics Corp. 11 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W through 3.0 ms-1 (600 ft./min.). Thermal Considerations Sufficient cooling should be provided to help ensure reliable operation of the power module. Heat-dissipating components inside the unit are thermally coupled to the case. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the case temperature. The case temperature (TC) should be measured at the position indicated in Figure 21. 16.0 (0.63) - Example Solution: - Given: VI = 75 V, IO = 1 A (IO, max), TA = 90 C Determine PD (Figure 27): PD = 1.75 W Determine airflow (Figure 22): v = 1.0 ms-1 (200 ft./min.) OUT dc-dc POWER MODULE + Systems in which these power modules are used typically generate natural convection airflow rates of 0.25 ms-1 (50 ft./min.) due to other heat dissipating components in the system. Therefore, the natural convection condition represents airflow rates of approximately 0.25 ms-1 (50 ft./min.). Use of Figure 22 is shown in the following example. What is the minimum airflow necessary for an LW005A operating at 75 V, an output current of 1 A, and a maximum ambient temperature of 90 C? 10.0 (0.40) IN Data Sheet December 1999 + 8-1363(C).a Note: Dimensions are in millimeters and (inches). Pin locations are for reference only. Note that the view in Figure 21 is of the surface of the module--the pin locations shown are for reference. The temperature at this location should not exceed a maximum case temperature of 105 C. The output power of the module should not exceed the rated power for the module as listed in the Ordering Information table. The LC/LW005-Series Power Modules operate at IO = IO, max in an 85 C ambient temperature with 0.25 ms-1 (50 ft./min.) airflow. This airflow is present in a typical circuit pack environment in a natural cooled equipment rack, with other components causing airflow through the chimney effect. In very low airflow environments, such as small enclosures, the module should be derated approximately 10 C at full load. Note that these are approximations and that actual case temperature measurements in the equipment rack should be taken to verify the case temperature does not exceed 105 C. POWER DISSIPATION, PD (W) Figure 21. Case Temperature Measurement Location 3.0 1.0 ms-1(200 ft/min) 1.5 ms-1(300 ft/min) 2.0 ms-1(400 ft/min) 3.0 ms-1(600 ft/min) 2.5 2.0 1.5 1.0 0.5 MAX CASE TEMPERATURE NATURAL CONVECTION 0.0 80 85 90 95 100 105 110 MAX AMBIENT TEMPERATURE,TA ( C) 8-2623(C) Figure 22. LC/LW005-Series Forced Convection Power Derating Heat Transfer Characteristics Increasing airflow over the module enhances the heat transfer via convection. Figure 22 shows the maximum power that can be dissipated by the module without exceeding the maximum case temperature versus local ambient temperature (TA) for natural convection 12 Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Thermal Considerations (continued) POWER DISSIPATION, PD (W) 2.3 POWER DISSIPATION, PD ( W) 1.9 1.7 1.5 1.3 VI = 36 V VI = 24 V VI = 18 V 1.1 0.9 0.7 2.1 VI = 36 V VI = 24 V VI = 18 V 1.9 1.7 1.5 1.3 1.1 0.9 0.7 0.5 20 0.5 0.3 10 40 60 80 100 NORMALIZED OUTPUT CURRENT, IO/IO, 20 30 40 50 60 70 80 NORMALIZED OUTPUT CURRENT, IO/IO, max 90 100 max (%) 8-2624(C) (%) 8-2627(C) Figure 25. LC005B Power Dissipation vs. Output Current Figure 23. LC005F Power Dissipation vs. Output Current POWER DISSIPATION, PD (W) 1.9 POWER DISSIPAPTION, PD (W) 1.9 1.7 VI = 36 V VI = 24 V VI = 18 V 1.5 1.3 1.1 0.9 0.7 1.5 1.3 20 30 40 50 60 70 80 NORMALIZED OUTPUT CURRENT, IO/IO, 90 max 100 (%) VI = 75 V VI = 48 V VI = 36 V 1.1 0.9 0.7 0.5 0.3 10 0.5 0.3 10 1.7 20 30 40 50 60 70 80 NORMALIZED OUTPUT CURRENT, IO/IO, 90 100 max (%) 8-2626(C) 8-2629(C) Figure 24. LC005A Power Dissipation vs. Output Current Tyco Electronics Corp. Figure 26. LW005F Power Dissipation vs. Output Current 13 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Thermal Considerations (continued) POWER DISSIPATION, PD (W) 2.1 POWER DISSIPATION, PD (W) 2.0 1.8 1.6 1.4 1.2 Data Sheet December 1999 VI = 75 V VI = 48 V VI = 36 V 1.0 0.8 0.6 0.4 1.9 VI = 75 V 1.7 1.5 VI = 48 V 1.3 VI = 36 V 1.1 0.9 0.7 0.5 10 20 30 40 50 60 70 80 90 100 0.2 0.0 10 NORMALIZED OUTPUT CURRENT, IO/IO, 20 30 40 50 60 70 80 NORMALIZED OUTPUT CURRENT, IO/IO, 90 max Figure 27. LW005A Power Dissipation vs. Output Current POWER DISSIPATION, PD (W) 8-2812(C) Figure 29. LW005C Power Dissipation vs. Output Current Module Derating The derating curves in Figure 22 were derived by measurements obtained in an experimental apparatus shown in Figure 30. Note that the module and the printed-wiring board (PWB) that it is mounted on are both vertically oriented. The passage has a rectangular cross section. 2.2 2.0 VI = 75 V VI = 48 V VI = 36 V 1.6 (%) (%) 8-2625(C) 1.8 max 100 1.4 1.2 FACING PWB PWB 1.0 0.8 0.6 0.4 10 MODULE 20 30 40 50 60 70 80 NORMALIZED OUTPUT CURRENT, IO/IO, 90 max 100 (%) 8-2628(C) Figure 28. LW005B Power Dissipation vs. Output Current AIR VELOCITY AND AMBIENT TEMPERATURE MEASURED BELOW THE MODULE AIRFLOW 76 (3.00) 12.7 (0.50) 8-1126(C).a Note: Dimensions are in millimeters and (inches). Figure 30. Experimental Test Setup 14 Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Outline Diagram Dimensions are in millimeters and (inches). Tolerance: x.x 0.5 mm (0.020 in.); x.xx 0.38 mm (0.015 in.). If slightly lower height is needed, the four standoffs can be dropped through holes on the user's PWB. By dropping the standoffs through the PWB, the module height will be decreased to 9.8 mm (0.385 in.) typical height. Top View 32.0 (1.26) ON/OFF OUT - 25.4 (1.00) IN LW005A84 DC-DC Power Module + IN:DC 36-75V, 0.18A OUT:DC 5V,1A MADE IN USA OUT+ Side View 10.16 (0.400) 0.38 (0.015) DIAMETER 0.63(0.025) TYP, 4 PLACES STANDOFF 5.84 (0.230)* MIN 0.63 (0.025) x 0.63 (0.025) SQUARE PIN Bottom View 5.3 (0.21) 0.64 (0.025) TYP 5.08 (0.200) 9.5 (0.38) 4 24.1 (0.95) 2 1 5 3 10.2 (0.40) 12.7 (0.500) 7.62 (0.300) 5.8 (0.23) 20.32 (0.800) 25.6 (1.01) 8-1329(C).f * An optional short pin dimension is 2.8 mm 0.25 mm (0.110 in. 0.010 in.). Pin Function 1 2 3 VI(-) VI(+) ON/OFF or SYNC (optional) Pin is not present unless one of these options is specified. VO(+) VO(-) 4 5 Tyco Electronics Corp. 15 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Recommended Hole Pattern Component-side footprint. Dimensions are in millimeters and (inches). 5.3 (0.21) 25.6 (1.01) STANDOFF 9.5 (0.38) 10.2 (0.40) CASE OUTLINE 24.1 20.32 (0.95) 25.4 (0.800) (1.00) 7.62 (0.300) 5.08 (0.200) 5.8 (0.23) 20.32 (0.800) 32.0 (1.26) 8-1329(C).f Ordering Information Table 6. Device Codes Input Voltage 24 V 24 V 24 V 24 V 48 V 48 V 48 V 48 V Output Voltage 3.3 V 5V 12 V 15 V 3.3 V 5V 12 V 15 V Output Power 4W 5W 5W 5W 4W 5W 5W 5W Device Code LC005F LC005A LC005B LC005C LW005F LW005A LW005B LW005C Comcode 108122201 108122185 108122193 TBD* 108122177 108122136 108122169 108407024 * Please contact your Tyco Electronics' Account Manager or Field Application Engineer for pricing and availability. Optional features may be ordered using the device code suffixes shown below. The feature suffixes are listed numerically in descending order. Please contact your Tyco Electronics' Account Manager or Field Application Engineer for pricing and availability. Table 7. Device Options Option Short pins: 2.8 mm 0.25 mm (0.110 in. 0.010 in.) Positive logic remote on/off (cannot be ordered on units with the synchronization option) Synchronization* (cannot be ordered on units with the remote on/off option) Device Code Suffix 8 4 3 * Customized option. May not be available on all codes. 16 Tyco Electronics Corp. Data Sheet December 1999 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Notes Tyco Electronics Corp. 17 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Notes 18 Tyco Electronics Corp. Data Sheet December 1999 Tyco Electronics Corp. LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W 19 LC/LW005-Series Power Modules: 18 Vdc to 36 Vdc or 36 Vdc to 75 Vdc Inputs, 5 W Data Sheet December 1999 Tyco Electronics Power Systems, Inc. 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 FAX: +1-888-315-5182 (Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900) http://power.tycoelectronics.com Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2001 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved. Printed in U.S.A. December 1999 DS99-038EPS (Replaces DS98-037EPS) Printed on Recycled Paper