1
Surface-mounting Relay G6K
Surface-mounting Relay with the
World’s Smallest Mounting Area and a
Height of Only 5 mm
Subminiature model as small as 5 (H) x 6.5 (W) x
10 (L) mm is ideal for high-density mounting.
Low profile of 5 mm and weight of only 0.7 g
combine to improve mounting efficiency.
Models with inside-L surface-mounting terminals
are available.
Consumes approximately 70% the power of a
conventional OMRON model and operates at a
current that is as low as 100 mW.
Surface-mounting terminal models incorporate a
unique terminal structure with high infrared
irradiation efficiency which allows the terminal
temperature
to rise easily when
mounting the IRS,
thus ensuring excellent soldering.
Ensures a dielectric strength of 1,500 VAC and
conforms to FCC Part 68 (i.e., withstanding an
impulse withstand voltage of 1,500 V for 10 x
160 µs).
Conforms
to UL1950 (File No. E41515)/CSA C22.2
No. 950 (File No. LR24825)
The
above specifications are ensured as of June 1998.
RC
Ordering Information
Surface-mounting Terminal Models
Construction Contact form
Single-side stable model
Coil rated voltage
Model
Plastic-sealed DPDT 3 VDC G6K-2F
as c sea ed
4.5 VDC
G6
5 VDC
12 VDC
3 VDC G6K-2G
4.5 VDC
G6 G
5 VDC
12 VDC
PCB Terminal Models
Construction Contact form
Single-side stable model
Coil rated voltage
Model
Plastic-sealed DPDT 3 VDC G6K-2P
as c sea ed
4.5 VDC
G6
5 VDC
12 VDC
Note: When
ordering Relays in tape packing, add the prefix “-TR” to the model number
. The prefix, however
, does not appear on the Relay
itself
because the prefix is not part of the model number
.
Back
G6K G6K
2
Model Number Legend:
G6K-jj
12
1. Contact form
2: DPDT 2. T
erminal shape
F:
Outside-L surface-mounting terminal
G:
Inside-L surface-mounting terminal
P:
PCB terminal
Application Examples
Telephones,
communications equipment, measurement devices, office automation machines, and audio-visual products.
Specifications
Contact mechanism:
Crossbar twin Ag (Au-alloy contact)
Enclosure rating:
Plastic-sealed
Coil Ratings
Single-side Stable Models
G6K-2F, G6K-2G, G6K-2P
Rated voltage
3 VDC 4.5 VDC 5 VDC 12 VDC
Rated current
33.0 mA 23.2 mA 21.1 mA
9.1 mA
Coil resistance
91
194
237
1,315
Must operate voltage
80% max. of rated voltage
Must release voltage
10% min. of rated voltage
Max. voltage
150% of rated voltage at 23
°
C to 70
°C
Power consumption
Approx. 100 mW
Note: 1.
The rated current and coil resistance are measured at a coil temperature of 23
°
C with a tolerance of
±10%.
2.
The operating characteristics are measured at a coil temperature of 23
°C.
3.
The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously
.
Contact Ratings
Load Resistive
load
Rated load
0.3 A at 125 V
AC; 1 A at 30 VDC
Rated carry current
1 A
Max. switching voltage
125 V
AC, 60 VDC
Max. switching current
1 A
G6K G6K
3
Characteristics
Item Single-side
stable models (double-pole)
G6K-2F, G6K-2G, G6K-2P
Contact resistance (see note 1)
100 m
max.
Operating (set) time (see note 2)
3 ms max. (approx. 1.4 ms)
Release (reset) time (see note 2)
3 ms max. (approx. 1.6 ms)
Insulation resistance (see note 3)
1,000 M
min. (at 500 VDC)
Dielectric
strength
Coil and
contacts
1,500 V
AC, 50/60 Hz for 1 min
g
Contacts of
different polarity
1,000 V
AC, 50/60 Hz for 1 min
Contacts of
same polarity
750 V
AC, 50/60 Hz for 1 min
Impulse
withstand
lt
Coil and
contacts
1,500 V
, 10 x 160
µs
voltage
Contacts of
different polarity
Contacts of
same polarity
V
ibration resistance
Destruction:
0 to 55 Hz, 5-mm double amplitude and 55 to 500 Hz, 300 m/s
2
(approx. 30G)
Malfunction:
10 to 55 Hz, 3.3-mm double amplitude and 55 to 500 Hz, 200 m/s
2
(approx.
20G)
Shock resistance
Destruction:
1,000 ms
2
(approx. 100G)
Malfunction:
750 ms
2
(approx. 75G)
Life expectancy
Mechanical:
50,000,000 operations min. (at 36,000 operations/hour)
Electrical:
100,000 operations min. (with a rated load at 1,800 operations/hour)
Failure rate (P level) (see note 4)
10
µ
A at 10 mVDC
Ambient temperature
Operating: –40°
C to 70
°
C (with no icing or condensation)
Storage: –40°
C to 70
°
C (with no icing or condensation)
Ambient humidity
Operating:
35 to 85%
Weight
Approx. 0.7 g
Note:
The above values are initial values.
Note: 1.
The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.
2. V
alues in parentheses are actual values.
3. The
insulation resistance was
measured with a 500-VDC megger applied to the same parts as those used for checking the dielectric
strength.
4. This
value was measured at a switching frequency of 120 operations/min.
G6K G6K
4
Engineering Data
Max. Switching Capacity Ambient Temperature vs.
Maximum Voltage Ambient Temperature vs.
Switching Current
Switching current (A)
Maximum voltage (%)
Switching current (A)
DC resistive load
Switching
voltage (V)
Ambient temperature (
°C)
Ambient temperature (
°C)
AC resistive load
Note: The
“Max. allowed voltage” is the maximum
voltage
that can be
applied to the relay coil.
Life Expectancy
G6K-2G (F/P) Ambient Temperature vs. Must
Operate or Must Release Voltage
G6K-2G (F/P)
Shock Malfunction
G6K-2G (F/P)
Switching operations (x10 operations)
On the basis of rated voltage (%)
Switching current (A)
125 VAC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
Ambient
temperature (
°C)
Energized
Not
energized
Shock direction Unit: m/s2
Sample: G6K-2G
Number of Relays: 10
Conditions: Shock is applied in ±
X,
±Y
, and
±Z
directions three times each with and
without energizing the Relays to check
the number of contact malfunctions.
4
30 VDC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
Max. estimated value
Must
operate voltage
Must release voltage
Electrical Life Expectancy
(with Must Operate and Must
Release Voltage) (see note)
G6K-2G (F/P)
Electrical Life Expectancy
(Contact Resistance) (see note)
G6K-2G (F/P)
Contact Reliability Test
G6K-2G (F/P) (see note)
Contact resistance (m )
Operating
frequency (x10
3
operations)
On the basis of rated voltage (%)
Operating frequency (x10
3
operations)
Operating frequency (x10
3
operations)
Must operate
Must release
Sample:
G6K-2G
Number of Relays: 10
T
est conditions: 1 A resistive load at
30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
Sample: G6K-2G
Number of Relays: 10
T
est conditions: 1 A resistive load
at 30 VDC with an operation rate of 50%
Switching frequency: 1,800 operations/h
NO
contact
NC
contact
Note: The
test were conducted at an
ambient
temperature of 23
°C.
Sample:
G6K-2G
Number of Relays: 10
T
est conditions: 10
µ
A resistive load at
10 mVDC with an operation rate of 50 %
Switching frequency: 7,200 operations/h
Contact resistance
Contact resistance (m )
NO
contact
NC
contact
G6K G6K
5
External Magnetic Interference
G6K-2G (F/P) (Average
value)
Change rate on the basis of initial value (%)
Sample: G6K-2G
Number of Relays: 10 Must
operate voltage
Must release voltage
External
magnetic field (A/m)
(A
verage value)
Change rate on the basis of initial value (%)
Sample: G6K-2G
Number of Relays: 10 Must
operate voltage
Must release voltage
External
magnetic field (A/m)
(A
verage value)
Change rate on the basis of initial value (%)
Sample: G6K-2G
Number of Relays: 10
External
magnetic field (A/m)
High-frequency Characteristics
(Isolation) G6K-2G (F/P)
(Average
value)
Isolation (dB)
Sample: G6K-2G
Number of Relays: 10
Frequency (MHz)
(A
verage value)
Insertion loss (dB)
Sample: G6K-2G
Number of Relays: 10
(Average
value)
Return loss (dB)
Frequency (MHz) Frequency (MHz)
High-frequency Characteristics
(Insertion Loss) G6K-2G (F/P) High-frequency Characteristics
(Return Loss) G6K-2G (F/P)
Sample: G6K-2G
Number of Relays: 10
Return loss
Must Operate and Must Release
Time Distribution
G6K-2G (F/P) (see note)
Number of contacts
Sample: G6K-2G
Number of Relays: 50
Time (ms)
Sample: G6K-2G
Number of Relays: 50
Change rate on the basis of rated value (%)
After
test
Must Operate and Must Release
Bounce Time Distribution
G6K-2G (F/P) (see note)
Vibration Resistance
G6K-2G (F/P)
Number of contacts
Note: The
tests were
conducted at an ambient temperature of 23
°C.
Must operate
bounce time
Must operate voltage
Must release voltage
Time (ms)
Mutual Magnetic Interference G6K-2G (F/P) Mutual Magnetic Interference G6K-2G (F/P)
Sample
Not energized
Sample
Energized
Must operate voltage
Must release voltage
Initial stage Test
Average value
Initial stage Test
Average value
Sample
Not energized
Sample
Energized
Initial stage Test
Average value
Initial stage Test
Average value
Change rate on the basis
of initial value (%)
Change rate on the basis
of initial value (%)
Change rate on the basis
of initial value (%)
Change rate on the basis
of initial value (%)
Must operate voltage
Must release voltage
Must release
bounce time
Must
operate voltage
Must release voltage
Must operate
Must release time
G6K G6K
6
Dimensions
Note: All
units are in millimeters unless otherwise indicated.
DPDT
G6K-2F Mounting
Dimensions (T
op V
iew) T
erminal Arrangement/
Internal Connections
(T
op V
iew)
Orientation mark
Note: Each
value has a tolerance of
±
0.3 mm.
G6K-2G
Mounting Dimensions (T
op V
iew) T
erminal Arrangement/
Internal Connections
(T
op V
iew)
Orientation mark
Note: Each
value has a tolerance of
±
0.3 mm.
T
olerance:
±
0.1 mm
T
olerance:
±
0.1 mm
G6K-2P
Mounting Dimensions (T
op V
iew) T
erminal Arrangement/
Internal Connections
(Bottom View)
Orientation mark
Note: Each
value has a tolerance of
±
0.3 mm.
Eight, 0.8-dia. holes
5.0±0.3
5.0±0.3
5.0±0.3 Tolerance:
±
0.1 mm
G6K G6K
7
Stick Packing and Tape Packing
Stick Packing
Relays
in stick packing are arranged so that the orientation mark
of
each Relay in on the left side. Fifty Relays are packed on one stick.
Be
sure not to make mistakes in Relay orientation when mounting
the Relay to the PCB.
Stopper
(gray)
Orientation of Relays Stopper (green)
Tape Packing (Surface-mounting Terminal Models)
When ordering Relays in tape packing, add the prefix “-TR” to the
model number, otherwise the Relays in stick packing will be pro-
vided.
Tape
T
ype:
ETX7200
(EIAJ (Electronic Industrial Association of Japan))
Reel type:
RPM-16D (EIAJ)
Relays per Reel: 900
1.
Direction of Relay Insertion
2.
Reel Dimensions
3.
Carrier T
ape Dimensions
Top tape (cover tape)
Carrier tape
Pulling
direction
Orientation mark
Pulling direction
G6K-2F
G6K-2G
Emboss tape
Recommended Soldering Method
Temperatures
indicate the surface temperatures of the PCB.
IRS Method (for surface-mounting terminal models)
T
emperature ( C)
°
Soldering
Preheating
T
im
e
(s)
G6K G6K
8
Precautions
For general precautions, refer to the
PCB Relays Catalog (X033)
.
Familiarize
yourself with the precautions and glossary before
using
the G6K.
Correct Use
Handling
Leave
the Relay unpacked until mounting it.
Soldering
Solder: JIS Z3282, H63A
Soldering
temperature: Approx. 250
°
C (260
°
C if the DWS method is
used)
Soldering
time: Approx. 5 s max. (approx.
2 s for the first time and
approx.
3 s for the second time if the DWS method is used)
Be
sure to make a molten solder level adjustment so that the solder
will
not overflow on the PCB.
Claw Securing Force During Automatic Mounting
During
automatic
insertion of Relays, make sure to set the securing
force
of each claw to the following so that the Relays characteristics
will
be maintained.
Direction A: 1.96 N (200 gf) max.
Direction B: 4.90 N (500 gf) max.
Direction C: 1.96 N (200 gf) max.
Environmental
Conditions During Operation, Storage, and
Transportation
Protect
the Relay from direct sunlight and keep the Relay under
nor
-
mal
temperature, humidity
, and pressure.
If
the Relay is stored for a long time in an adverse environment
with
high temperature, high humidity, organic gases, or sulfide gases,
sulfide
or oxide films will form on the contact surfaces. These films
may
result in unstable contact, contact problems, or functional prob
-
lems.
Therefore, operate,
store, or transport the product under spe
-
cified
environmental conditions.
Maximum Allowable V
oltage
The
maximum allowable voltage of the coil can be obtained from the
coil
temperature increase and the heat-resisting temperature of coil
insulating
sheath material. (Exceeding the heat-resisting tempera
-
ture
may result in burning
or short-circuiting.) The maximum allow
-
able voltage also involves important restrictions which include the
following:
Must not cause thermal changes in or deterioration of the
insulating
material.
Must not cause damage to other control devices.
Must not cause any harmful ef
fect on people.
Must not cause fire.
Therefore, be sure to use the maximum allowable voltage beyond
the value specified in the catalog.
As
a rule, the rated voltage must be
applied to the coil. A voltage ex
-
ceeding the rated value, however, can be applied to the coil pro-
vided
that the voltage is less than the maximum
allowable voltage. It
must be noted that continuous voltage application to the coil will
cause a coil temperature increase thus affecting characteristics
such
as electrical life and
resulting in the deterioration of coil insula
-
tion.
OMRON Corporation
C&C
Components Division H.Q.
Sales & Marketing Division
T
elecom Business Department
28th Fl., Crystal T
ower Bldg.,
1-2-27, Shiromi, Chuo-ku,
Osaka 540-6028 Japan
Phone: (81)6-6949-61
15 Fax: (81)6-6949-61
14
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To
convert millimeters into inches, multiply by 0.03937. T
o convert grams into ounces, multiply by 0.03527.
Cat. No. K106-E1-2 In the interest of product improvement, specifications are subject to change without notice.
Printed
in Japan
1298-1M (0898)
a