Connectors Type M DIN 41612 / IEC 60603-2 www.erni.com Catalog E 004045 10/01 Edition 1 www.erni.com Catalog E 004045 10/01 Edition 1 Contents General Information Electrical & Mechanical Specifications for Connectors Standard Male Connectors for Daughtercards Standard Female Connectors for Backplanes Modified Connectors to be used with Pressfit Power Contacts Electrical and Mechanical Specifications for Special Contacts Special Contacts - Coaxial and High Power Tooling Coding Systems Part Number Index www.ERNI.com/contact/ Catalog E 004045 3 4 6 8 11 14 15 17 19 20 1 10/01 Edition 1 2 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 General Information The Type M hybrid connector series is on a .100" (2.54mm) grid and manufactured in accordance with the DIN 41612 / IEC 60603-2 specification. This series of connectors is designed to accommodate a variety of coaxial and high power contacts which are also used in other popular connector systems such as the 2mm Hard Metric Type M connectors. The signal contacts are rated up to 4 amps. It is also possible to add high power contacts that can handle up to 40 amps and a variety of coaxial contacts available in both 50 and 75 ohm.The male and the female connectors have 2, 4, 6, 8, or 10 empty "cavities" to accommodate the special contacts. The versatility of mixing both signal and either high power or coax considerably increases the usage of this connector in telecommunication and data processing applications. Applications www.ERNI.com/contact/ Catalog E 004045 3 10/01 Edition 1 Electrical And Mechanical Specifications Standard Contact positions for signal Male and Female Connectors 6, 24, 42, 60, 78 Technical Specifications Temperature Range DIN EN 60068-1 -55/125 C Permissible humidity DIN EN 60068-1 Yearly average 80% max. 100% Current rating @ Ambient Temperature IEC60512-3 test 5b 4.0 A 2.0 A 1.0 A C IEC 60 664 3.0 mm to ground A IEC 60 664 2.5 mm Contact Creepage (C) and within C IEC 60 664 2.5 mm Contact to contact air (A) distance in mm a row A IEC 60 664 1.2 mm Contact to contact between C IEC 60 664 1.2 mm Contact to contact the rows A IEC 60 664 1.2 mm Contact to contact Test voltage 50 Hz, 1 min IEC60512-2 Test 4a 1000 V Contact resistance IEC 60512-2 Test 2a 20 m Insulation resistance IEC 60512-2 Test 3a 1012 m 100 V DC Shock and vibration resistance IEC 60512-4 Text 6d, Performance Level 7 No contact interuption at 20 g and 10 ... 2000 Hz Contact to contact Class 1 500 mating cycles Class 2 400 mating cycles Performance to IEC 60603-2 Pull-out force per contact (test pin) eff IEC 60512-8 16e 0.15 N PERFORMANCE CLASSES Class 107 Class 207 Meets the requirements of DIN 41612 / IEC 60603-2 performance level 1. 500 mating cycles. Mating areas gold-plated, terminal areas tin-plated (signal contacts). Meets the requirements of DIN 41612 / IEC 60603-2 performance level 2. 400 mating cycles. Mating areas gold-plated, terminal areas tin-plated (signal contacts). 4 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Electrical And Mechanical Characteristics Standard Contact positions for signal Male and Female Connectors 6, 24, 42, 60, 78 Process-conditions Solder temperature max. IEC 68-2-20 Dip soldering temperature max. IEC 60512-6 Test 12d Warning 10s at 260C soldering of press-fit connectors is not recommended Materials Housing: plastic material (symbol) PBT 30% GF CTI value IEC 112 UL flame rating CTI 275 / CTI 175 M UL 94 V-0 Contact and mating area Base material Cu alloy Plating Au over Ni Termination area Base material Cu alloy Plating Sn Enviroment compatibility recycling no flame-retardent additives and no toxic additives allow for easy recycling Product-approval and customer specific tests UL file E 84703 CSA in preparation www.ERNI.com/contact/ Catalog E 004045 5 10/01 Edition 1 Standard Male Connectors for Daughtercards The hybrid male connector is configured for a right angle board mount application in accordance with the standard DIN 41612 / IEC 60603-2 specification. This hybrid connector is designed specifically for applications demanding signal, power and/or RF-coax requirements. Special cavities molded into the housing allow the reliable placement of special contacts (Power or RF) in whatever configuration your application demands. A maximum of 78 signals can be routed with 2 special contacts while a demanding power or RF application can utilize a maximum of 10 special cavities and 6 signal positions. This standard male housing design incorporates features for optional clips for board mounting during the solder process and for coding/keying in reliable and rugged systems. Dimensional drawing Sketch/Preliminary Max # Signals A A B 78 63.5 - 60 48.26 7.62 42 33.02 15.24 24 17.78 22.86 6 2.54 30.48 B A B B A A B 6 Catalog E 004045 A www.ERNI.com/contact/ 10/01 Edition 1 Ordering Information Male connectors Type Terminal Side View Part Number Performance Class + + Contact Layout 107 207 52+2, AC Loaded 594 156 594 157 40+4, AC Loaded 594 159 594 160 28+6, AC Loaded 594 162 594 163 16+8, AC Loaded 594 165 594 166 4+10, AC Loaded 023 624 023 625 78+2, ABC Loaded 593 808 593 809 60+4, ABC Loaded 593 811 593 812 42+6, ABC Loaded 593 814 593 815 24+8, ABC Loaded 593 817 593 818 6+10, ABC Loaded 024 201 023 626 = Open = Loaded Consult factory for availability of male connectors with mounting clips. www.ERNI.com/contact/ Catalog E 004045 7 10/01 Edition 1 Standard Female Connectors for Backplanes The hybrid female connector is configured for a vertical board mount application in accordance with the standard DIN 41612 / IEC 60603-2 specification. This hybrid connector is designed specifically for applications demanding signal, power and/or RF-coax requirements. Special cavities molded into the housing allow the reliable placement of special contacts (Power or RF) in whatever configuration your application demands. Board mount or feed-through special contacts makes this a very versatile backplane connector. This standard female housing design incorporates features for optional clips for board mounting during the solder process and for coding/keying in reliable and rugged systems. Dimensional drawing Sketch/Preliminary Max # Signals A B 78 63.5 - 60 48.26 7.62 42 33.02 15.24 24 17.78 22.86 6 2.54 30.48 A 31 29 4 A 31 28 B 26 7 5 28 25 23 10 8 A 31 28 25 22 20 28 25 22 13 19 17 16 5 2 5 2 5 2 B 11 A 31 2 B A 31 2 8 B 14 11 8 Clearance Holes are required at positions loaded with Cable Contacts. Plated Wholes are required at positions loaded with PCB Contacts. See the individual Part Drawing for Plated Drill Hole requirements. 8 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Ordering Information Female connectors Type Terminal Side View Part Number Performance Class 4 107 207 52+2, AC Loaded 594 120 594 121 40+4, AC Loaded 594 123 594 124 28+6, AC Loaded 591 126 594 127 16+8, AC Loaded 594 129 594 130 4+10, AC Loaded 023 629 023 630 52+2, AC Loaded 594 108 594 109 40+4, AC Loaded 594 111 594 112 28+6, AC Loaded 594 114 594 115 16+8, AC Loaded 594 117 594 118 4+10, AC Loaded 023 627 023 628 13 Contact Layout = Open = Loaded Consult factory for availability of male connectors with mounting clips. www.ERNI.com/contact/ Catalog E 004045 9 10/01 Edition 1 Ordering Information Female connectors Type Terminal Side View Part Number Performance Class 4 107 207 78+2, ABC Loaded 593 772 593 773 60+4, ABC Loaded 593 775 593 776 42+6, ABC Loaded 593 778 593 779 24+8, ABC Loaded 593 781 593 782 6+10, ABC Loaded 023 632 023 633 78+2, ABC Loaded 593 760 593 761 60+4, ABC Loaded 593 763 593 764 42+6, ABC Loaded 593 766 593 767 24+8, ABC Loaded 593 769 593 770 6+10, ABC Loaded 024 200 023 631 13 Contact Layout = Open = Loaded Consult factory for availability of male connectors with mounting clips. 10 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Ordering Information - Pressfit Female connectors Type Terminal Side View Part Number Performance Class 5.5 5.5 Contact Layout 107 207 52+2, AC Loaded 594 144 594 145 40+4, AC Loaded 594 147 594 148 28+6, AC Loaded 594 150 594 151 16+8, AC Loaded 594 153 594 154 4+10, AC Loaded 023 408 023 409 78+2, ABC Loaded 593 796 593 797 60+4, ABC Loaded 593 799 593 800 42+6, ABC Loaded 593 802 593 803 24+8, ABC Loaded 593 805 593 806 6+10, ABC Loaded 023 445 023 446 = Open = Loaded Pressfit Tooling for Type M Positions Tool Holder Upper Tool 78 473344 473161 60 473345 473161 42 473346 473161 24 473347 473161 6 473348 473161 www.ERNI.com/contact/ Catalog E 004045 11 10/01 Edition 1 Ordering Information - Pressfit Female connectors Type Terminal Side View Part Number Performance Class 107 207 52+2, AC Loaded 594 132 594 133 40+4, AC Loaded 594 135 594 136 28+6, AC Loaded 594 138 594 139 16+8, AC Loaded 594 141 594 142 4+10, AC Loaded 023 501 023 502 78+2, ABC Loaded 593 784 593 785 60+4, ABC Loaded 593 787 593 788 42+6, ABC Loaded 593 790 593 791 24+8, ABC Loaded 593 793 593 794 6+10, ABC Loaded 023 433 023 434 17 17 Contact Layout = Open = Loaded 12 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Ordering Information - Pressfit Modified Pressfit Connectors to be used with Pressfit Power Contacts Type Terminal Side View Part Number Performance Class 5.5 207 78+2, ABC Loaded 033 715 60+4, ABC Loaded 034 792 42+6, ABC Loaded 043 438 24+8, ABC Loaded 034 789 6+10, ABC Loaded 063 569 Clearance Holes are required at positions loaded with Cable Contacts. Plated Wholes are required at positions loaded with PCB Contacts. See the individual Part Drawing for Plated Drill Hole requirements. Contact Layout = Open = Loaded Pressfit Tooling for Type M with Pressfit Power Contacts Size Tool Holder Upper Tool Lower Tool 78+2 220288 220293 471867 60+4 220288 220292 471867 42+6 220288 220291 471867 24+8 220288 220290 471867 6+10 220288 220289 471867 www.ERNI.com/contact/ Catalog E 004045 13 10/01 Edition 1 Special Contacts, Electrical and Mechanical Specifications Coaxial Contacts Standard Technical Specifications Temperature Range DIN EN 60068-1 -55/125 C 50 and 75 Wave impedance Dielectric withstanding voltage 50 Hz IEC 60512-2 Test 4a 750 V Insulation resistance IEC 60512-2 Test 3a 1010 Volume resistance Inner conductor Outer conductor DIN 41640-5 Test 2b 6 m 3 m Working frequency max. 3 GHz Reflection factor DIN 47275-3 max. 0.05 to 1 GHz max. 0.07 to 4 GHz max. 0.10 to 10 GHz Materials Outer Conductor Cu Alloy Spring contact part Cu Be hardened Insulation part PTFE Crimp Sleeve Cu PERFORMANCE CLASSES Class 1 Meets the requirements of DIN 41626. Internal conductor and external conductor gold-plated. Performance class 1 500 mating cycles. Class 2 As per performance class 1 but performance class 2 400 mating cycles. High Power Contacts Standard Technical Specifications Temperature Range DIN EN 60068-1 -55/125 C Current-Carryng Capacity DIN 41640-3 Test 5b 30 A at 70 C Dielectric withstanding voltage 50 Hz IEC 60512-2 Test 4a 2500 V Volume resistance DIN 41640-5 Test 2b 1 m Materials Male Contact Cu Alloy Female Contact Cu Be hardened PERFORMANCE CLASSES Class 1 Meets the requirements of DIN 41626. Contacts are gold-plated. Performance class 1 500 mating cycles Class 2 As per performance class 1 but performance class 2 400 mating cycles. 14 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Special Contacts , Coaxial and High Power These special contacts, available in both Coax and High Power are inserted into the empty "power ports" provided in the Type M connector. The special contacts must be ordered separately as they are typically crimped or soldered onto the cable before insertion into the connector housing. The coax contacts are available in 50 and 75 ohm in both right angle and straight configurations. ERNI offers contacts that can be crimped or soldered to cable or even soldered directly onto the PC board. The power contacts are available in 10, 20 and 40 amps. They can be soldered directly to the board or soldered or crimped to cable. Again, they are offered in both right angle or straight. Special power versions are also available to pressfit into the board. The pressfit contacts are designed to be used with the modified female connectors and to sit flush on the board. Both the coax and high power contacts are simply snapped into the housing. No special tooling is required for insertion with the exception of the pressfit power contact. A pressfit tool is required to press the entire assembly with the power contact into the board. An extraction tool is available if it would become necessary to remove any one of the special contacts. Coaxial Contacts For DIN Backplane Connectors P/N RATING CLASS DESCRIPTION CABLE 053 400 594 213 053 408 50 ohm 50 ohm 75 ohm 1 1 1 Straight, double braided Straight Straight RG316 DB RG174/U, RG188A/U, RG316/U RG179B/U, RG187A/U 594 215 913 549 064 757 50 ohm 50 ohm 50 ohm 1 2 1 Right Angle Right Angle for .125" panel Right Angle, thick backplane, double braided RG174/U, RG188A/U, RG316/U RG174/U, RG188A/U, RG316/U RG316 DB *064 312 50 ohm 2 Straight, 3 leg (sits flush on PCB) PCB * To be used with Modified Female Connectors shown on page 13. Coaxial Contacts For DIN Daughter Card Connectors P/N RATING CLASS DESCRIPTION CABLE 053 395 594 207 053 410 50 ohm 50 ohm 75 ohm 1 1 1 Straight, double braided Straight Straight RG316 DB RG174/U, RG188A/U, RG316/U RG179B/U, RG187A/U 594 209 053 412 50 ohm 70 ohm 1 1 Right Angle Right Angle RG174/U, RG188A/U, RG316/U RG179B/U, RG 187A/U 594 211 914 377 50 ohm 75 ohm 1 2 Right Angle, 5 leg Right Angle, 5 leg PCB PCB www.ERNI.com/contact/ Catalog E 004045 15 10/01 Edition 1 Special Contacts , Coaxial and High Power Power Contacts For DIN Backplane Connectors P/N RATING CLASS DESCRIPTION CABLE 594 172 594 174 594 176 10 amp 20 amp 40 amp 1 1 1 Solder Solder Solder Awg 16-20 Awg 12-16 Awg 8-12 594 178 594 180 594 182 10 amp 20 amp 40 amp 1 1 1 Crimp Crimp Crimp Awg 16-20 Awg 12-16 Awg 8-12 913 637 40 amp 2 Straight, 1 leg, 5.5 mm diameter PCB Pressfit Power Contacts For DIN Backplane Connectors P/N Rating Class Description Plated PCB Hole Diameter 034 190 *044 639 20 amp 40 amp 2 2 Straight, FD Straight, Pressfit 3.0 3.5 + .04 / - .06 Drilled PCB Hole Diameter 3.1 3.6 + .04 / - .06 + 0 / - .03 + 0 / - .03 * To be used with Modified Female Connectors shown on page 13. Power Contacts For DIN Daughter Card Connectors P/N RATING CLASS DESCRIPTION CABLE 594 221 594 223 594 225 10 amp 20 amp 40 amp 1 1 1 Solder Solder Solder Awg 16-20 Awg 12-16 Awg 8-12 594 227 594 229 594 231 053 430 913 596 10 amp 20 amp 40 amp 20 amp 20 amp 1 1 1 1 2 Crimp Crimp Crimp EMLB/Crimp EMLB/Crimp Awg 16-20 Awg 12-16 Awg 8-12 Awg 12-16 Awg 12-16 594 170 10 amp 1 Right Angle, 1 leg PCB 594 168 913 716 40 amp 40 amp 1 2 Right Angle, 4 leg, .200" sq. FTPT Right Angle, 4 leg, EMLB PCB PCB Additional High Power contacts in Performance Class 2 on request 16 Catalog E 004045 www.ERNI.com/contact/ 10/01 Edition 1 Tooling High-Power Contacts Hand tool for crimp contacts Order No. 594 184 Contact Locator Order No. 914 004 Coaxial Contacts Hand tools for crimp contacts Order No. 594 219 Insert for crimping tools Order No. 594 220 Extraction Tool For Coaxial And High-Power Contacts For replacing special contacts in male or female connectors Order No. 594 233 Replacement inserts for press-out tool Order No. 433 222 Assembly Instructions For Cable Connections For Angled Coaxial Contacts Mounting For Straight Coaxial Contacts Mounting crimp or solder solder in crimp or solder www.ERNI.com/contact/ Catalog E 004045 solder in 17 10/01 Edition 1 Coding Systems ERNI's Type M connector is one of the few Type M connectors in the industry that offer a coding feature. This system was developed to eliminate the insertion of a daughter card into the wrong slot of a card cage, which could cause destruction of sensitive electronic components. CODING STRIPS -- MALE AND FEMALE Male Circuit board With the aid of a special tool, up to 8 recesses can be cut into the male connector half, while recesses are already provided in the female connector. Small wedges, coding tabs, can be inserted into the female to match the cutouts in the male connector. Four coding tab assembly Part Number: 033 014 Tool for breaking out coding positions on the male connector Part Number: 473 270 Female Section A-B M 2:1 Orderinginformation Pos Description Drg. No. 1 Coding strip Male 083 502 (PBTB) 2 Coding strip Female 083 506 (PBTB) 3 Cheese-head screw M 1.6 x 12 DIN 84 4 Washer A 1.8 DIN 125 5 Rivet 6 Spring washer A 1.7 DIN 137 7 Hexagonal nut M 1.6 DIN 934 8 Self-tapping screw B 2.2 x 9.5 DIN 7971 mount after solder assembly not included in supply 18 Catalog E 004045 Remarks www.ERNI.com/contact/ 10/01 Edition 1 Application Tooling EPC 20 ERNIPRESS CENTER Hand Lever Press EPC 21 ERNIPRESS CENTER Hydro Pneumatic Press EPC 22 ERNIPRESS CENTER Hydro Pneumatic Press With Industrial PC EPC 24 ERNIPRESS CENTER Hydro Pneumatic Press With Industrial PC For Network Integration www.ERNI.com/contact/ Catalog E 004045 19 10/01 Edition 1 Part Number Index Part # 023 408 023 409 023 433 023 434 023 445 023 446 023 501 023 502 023 624 023 625 023 626 023 627 023 628 023 629 023 630 023 631 023 632 023 633 024 200 024 201 033 014 033 715 034 190 034 789 034 792 043 438 044 639 053 395 053 400 053 408 053 410 053 430 063 569 064 312 064 757 083 502 083 506 220 288 220 289 220 290 220 291 220 291 220 292 220 293 433 222 471 867 Page Part # 473 161 473 270 473 344 473 345 473 346 473 347 473 348 593 760 593 761 593 763 593 764 593 766 593 767 593 769 593 770 593 772 593 773 593 775 593 776 593 778 593 779 593 781 593 782 593 784 593 785 593 787 593 788 593 790 593 791 593 793 593 794 593 796 593 797 593 799 593 800 593 802 593 803 593 805 593 806 593 808 593 809 593 811 593 812 593 814 593 815 593 817 11 11 12 12 11 11 12 12 7 7 7 9 9 9 9 10 10 10 10 7 18 13 16 13 13 13 16 15 15 15 15 16 13 15 15 18 18 13 13 13 13 13 13 13 17 13 Page 11 18 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 7 7 7 7 7 7 7 20 Catalog E 004045 Part # 593 818 594 108 594 109 594 111 594 112 594 114 594 115 594 117 594 118 594 120 594 121 594 123 594 124 594 126 594 127 594 129 594 130 594 132 594 133 594 135 594 136 594 138 594 139 594 141 594 142 594 144 594 145 594 147 594 148 594 150 594 151 594 153 594 154 594 156 594 157 594 159 594 160 594 162 594 163 594 165 594 166 594 168 594 170 594 172 594 174 594 176 Page 7 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 10 7 7 7 7 7 7 7 7 16 16 16 16 16 Part # Page 594 178 594 180 594 182 594 184 594 207 594 209 594 211 594 213 594 215 594 219 594 220 594 221 594 223 594 224 594 225 594 227 594 229 594 231 594 232 594 233 913 549 913 637 913 596 913 716 914 004 914 377 16 16 16 16 15 15 15 15 15 17 17 16 16 16 16 16 16 16 16 17 15 16 16 16 17 15 www.ERNI.com/contact/ 10/01 Edition 1 Member www.ERNI.com/contact/ Catalog E 004045 23 10/01 Edition 1 ERNI Elektroapparate GmbH Seestrasse 9, Postfach 73099 Adelberg, Deutschland Telefon +49 (0)71 66 50-0 Fax +49 (0)71 66 50-282 info@erni.de Europe South America ERNI Electronics, Inc. 3005 E. Boundary Terrace Midlothian, VA 23112 USA Tel +1 (804) 530-5012 Fax +1 (804) 530-5232 info.usa@erni.com North America ERNI Asia Pte. Ltd. Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Telephone +65 555 5885 Fax +65 555 5995 info@erni-asia.com Asia Canada Africa Mexico www.erni.com ERNI Elektroapparate GmbH 2001 * Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. Catalog E 004045 10/01 Edition 1