DC60 Series
Ratings from 3 A to 7 A @ 60 VDC
Bi-polar transistor output
UL Approved, CE Compliant to EN60950-1
Improved SEMS screw and washer
Redesigned housing with anti-rotation barriers
For Generation 3 datasheet click here
AC and DC control
Epoxy Free Design
PRODUCT SELECTION
Control Voltage 3 A 5 A 7 A
3.5-32 VDC DC60S3 DC60S5 DC60S7
90-280 VAC/VDC DC60SA3 DC60SA5 DC60SA7
AVAILABLE OPTIONS
Control Voltage
S: 3.5-32 VDC
SA: 90-280 VAC/DC
Output Type
Blank: Normally Open
-B: Normally Closed (for DC control only)
Rated Load Current
3: 3 Amps
5: 5 Amps
7: 7 Amps
Series
DC60 SA 3 -B
Termination
Blank: Screws & clamps
K: Installed standoffs with
screws for PC Board
mounting (1)
Thermal Pad
Blank: Not Included
H: Included
K H
Not all part number conbinations are available.
Contact Crydom Technical Support for information on
the availability of a specific part number.
*
Required for valid part number
For options only and not required for valid part number
OUTPUT SPECIFICATIONS (2)
Description 7 A5 A3 A
Recommeded Operating Voltage [Vdc] 3-48 3-48 3-48
Absolute Maximum Rating [Vdc]
60 60 60
Maximum Off-State Leakage Current @ Rated Voltage [mA] 0.1 0.1 0.1
Maximum Load Current [Adc] (3) 3 5 7
Minimum Load Current [mA] 20 20 20
Maximum Surge Current (10 msec)[Adc] 6 10 14
Maximum On-State Voltage Drop @ Rated Current [Vdc] 1 1.2 1.3
Thermal Resistance Junction to Case (Rjc) [°C/W] 2 2 2
Minimum heat sink @ Ambient (for max current= °C/W & Ta) 5 @ 60°C 5 @ 60°C 5 @ 40°C
INPUT SPECIFICATIONS (2)
Description DC Control
Control Voltage Range 3.5-32 VDC
Maximum Reverse Voltage -32 VDC
Minimum Turn-On Voltage (4) 3.5 VDC
Must Turn-Off Voltage (5) 1 VDC
Minimum Input Current (for on-state) 2.2 mA
Maximum Input Current 25 mA
Nominal Input Impedance [Ohms] 1500
Maximum Turn-On Time [msec] (6) 0.1
Maximum Turn-Off Time [msec] (7) 0.3
AC Control
90-280 VAC/VDC
-
90 VAC/VDC
10 VAC/VDC
2 mA
5.5 mA
60K
10
40
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
GENERAL SPECIFICATIONS (2)
ParametersDescription
Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms
Minimum Insulation Resistance (@ 500 VDC) 109 Ohm
Maximum Capacitance, Input/Output 8 pF
Ambient Operating Temperature Range -30 to 80°C
Ambient Storage Temperature Range -40 to 125 °C
Weight (typical) 2.46 oz (70 g)
Housing Material UL94 V-0
Baseplate Material Aluminum
Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7
Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) w/”K” option 8-10 / 0.9-1.13
SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2-2.2
Humidity 85% non-condensing
MTBF (Mean Time Between Failures) at 40°C ambient temperature (8) 21,395,130 hours (2,441 years)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (8) 11,545,504 hours (1,317 years)
Recommended Wire Sizes
Terminals Wire Size
(Solid / Stranded)
Wire Pull-Out
Strength (lb)[N]
Input
Output
24 AWG (0.2 mm2) / 0.2 [minimum]
2 x 12 AWG (3.3 mm2) / 3.3 [maximum]
20 AWG (0.5 mm2) / 0.518 [minimum]
2 x 10 AWG (5.3 mm2) / 5.3
2 x 8 AWG (8.4 mm2) / 8.4 [maximum]
10 [44.5]
90 [400]
30 [133]
110 [490]
90 [400]
WIRING DIAGRAM
+1
4
2
+3
SOLID STATE RELAY
OUTPUT
INPUT
Load
-
+
V
+
-
V
+
+1
4
2
+3
SOLID STATE RELAY
OUTPUT
INPUT
+
-
V
+
-
V
Load
+
* Inductive loads must be diode suppresed.
* *
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
-DC
+
DC
-DC
Trigger
Circuit
Control
Circuit
+DC
4
3
2
1
INPUT
DC60 Series DC Control
AC/DC
AC/DC
-DC
Trigger
Circuit
AC/DC
Converter
+DC
4
3
2
1
INPUT
DC60 Series AC Control
0
5
10
15
20
25
0 5 10 15 20 25 30 35
Input Current vs Input Voltage
Standard Regulated DC Input
Input Current (mA)
DC Input Voltage
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
0 50 100 150 200 250 300
Input Current vs Input Voltage
Standard Regulated AC Input
Input Current (mA)
AC Input Voltage
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
MECHANICAL SPECIFICATIONS (1)
(1)
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Screw Termination
+1OUTPUT 2
SOLID STATE RELAY
4INPUT +3
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
0.89
[22.6]
1.88
[47.6]
1.7
[43.2]
2.25
[57.3]
1.0
[25.4]
1.75
[44.5]
Hex Standoff Termination (“K” Option)
+1OUTPUT 2
SOLID STATE RELAY
4INPUT +3
1.1
[27.9]
0.49
[12.4]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1.88
[47.6]
1.7
[43.2]
2.25
[57.3]
1.0
[25.4]
1.75
[44.5]
1.04
[26.4]
(4 places)
0.93
[23.6]
1.0
[25.4]
(2 places)
(2 places)
(1) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm).
(2) All parameters at 25°C unless otherwise specified.
(3) Heat sinking required, see derating curves.
(4) Maximum turn-on voltage for -B, DC control is 1 VDC.
(5) Must turn-off voltage for -B, DC control is 3.5 VDC.
(6) Turn-on time for -B version is 300µsec.
(7) Turn-off time for -B version is 100µsec.
(8)
All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(9)
For single surge pulse Tc=25°C; Tj=150°C.
For additional information or specific questions, contact Crydom Technical Support.
GENERAL NOTES
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
SURGE CURRENT INFORMATION
THERMAL DERATE INFORMATION
(i) SSR metal base plate acting as heat sink, it must be exposed to free ambient air.
Single Pulse (9)
Surge Current (Amp)
Surge Duration (msec)
DC60Sx3
0
5
10
15
20
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60Sx5
0
5
10
15
20
0.1 1 10 100 1000
Surge Current (Amp)
Surge Duration (msec)
DC60Sx7
0
5
10
15
20
0.1 1 10 100 1000
0
1
0.5
1.5
2
2.5
3
20 30 40 50 60 70 80
DC60Sx3
5°C/W No Heat Sink(i)
Load Current (Amps)
Ambient Temperature (ºC)
0
1
2
3
4
5
20 30 40 50 60 70 80
DC60Sx5
5°C/W No Heat Sink(i)
Load Current (Amps)
Ambient Temperature (ºC)
0
1
2
3
4
5
7
6
20 30 40 50 60 70 80
DC60Sx7
5°C/W No Heat Sink(i)
Load Current (Amps)
Ambient Temperature (ºC)
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
AGENCY APPROVALS
EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
E116950
Part number: KS101
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
Protective Cover
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
New Accessories!
Protective Cover & Hardware Kits
Recommended Accessories
Cover Hardware
Kit
Heat Sink
Part No.
Thermal Resistance
[ºC/W]
Lug Terminal Thermal Pad
KS101 HK1
HK4
HS501DR
HS301 / HS301DR
HS251
HS201 / HS201DR
HS202 / HS202DR
HS172
HS151 / HS151DR
HS122 / HS122DR
HS103 / HS103DR
HS101
HS073
HS072
HS053
HS033
HS023
5.0
3.0
2.5
2.0
2.0
1.7
1.5
1.2
1.0
1.0
0.7
0.7
0.5
0.36
0.25
TRM1
TRM6
HSP-1
HSP-2
ACCESORIES
Rev. 060216
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
Agency Approvals
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
Disconnect all
power before
installing or
working with
this equipment.
Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
apparecchiatura
Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione
L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie
存在电击、
爆炸或电弧
闪烁危险
在操作此设
备之前请先
关闭电源。
若不遵守这些说明,
可能会导致严重的
人身伤害甚至死亡。
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
The product's side panels may be hot, allow
the product to cool before touching.
Follow proper mounting instructions including
torque values.
Do not allow liquids or foreign objects to enter
this product.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
Respecter les consignes de montage, et
notamment les couples de serrage.
Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
Beachten Sie die Montageanweisungen,
Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
Respetar las instrucciones de montaje, y en
particular los pares de apretado.
No dejar que penetren líquidos o cuerpos
extraños en el producto.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
Seguire le istruzioni di montaggio corrette.
Non far entrare liquidi o oggetti estranei in questo
apparecchio.
如不能正确执行这些操作说明,
极有可能造成严重人体伤害或者设备的损坏。
材料损坏和高温外壳的危险性
产品的一侧面板可能很热,在其冷却前请
不要触碰。
遵照正确的安装说明,包括扭矩值。
请勿让液体及其他异物进入本产品。
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
(Pb) (Hg) (Cd) Chromium
(Cr (VI))
biphenyls
(PBB)
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
有毒有害物质或元素
名称 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)
半导体芯片
焊接点
50
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Copyright © 2016 Crydom Inc. Specifications subject to change without notice.
Datasheet
Panel Mount