T PL IA N M CO *R oH S Features Absolute encoder / absolute code output Digital output Sturdy construction Bushing mount Available with PC board mounting bracket (optional) *RoHS compliant EAW - Absolute Contacting Encoder (ACETM) General Information Until now, the choice of an absolute encoder meant an expensive, and largersized product. Through the use of combinatorial mathematics, the absolute code pattern of the Bourns(R) Absolute Contacting Encoder (ACETM) is placed on a single track for a very economical, energyefficient and compact product. Bourns(R) ACETM provides an absolute digital output that will also retain its last position in the event of a power failure. Recommended Control Diagram for ACE-128 "common" is either on a decoded "select" pin (active low) or at GND. An intelligent alternative to incremental encoders and potentiometers, the Bourns(R) ACETM is ideally suited for many industrial, automotive, medical and consumer product applications. 1 2 C 3 4 8 7 C 6 5 RESNET 4609X101-472 P1 P2 P3 P4 P5 P6 P7 P8 P ACETAB: 256 byte code conversion table (ROM) Electrical Characteristics Output ...............................................................................................................................................................................8-bit code with 128 absolute states Closed Circuit Resistance ...........................................................................................................................................................................5 ohms maximum Open Circuit Resistance ....................................................................................................................................................................... 100 K ohms minimum Contact Rating .................................................................................................................................................. 10 milliamp @ 10 VDC or 0.1 watt maximum Insulation Resistance (500 VDC) ...................................................................................................................................................1,000 megohms minimum Dielectric Withstanding Voltage (MIL-STD-202 Method 301) Sea Level ............................................................................................................................................................................................ 1,000 VAC minimum Electrical Travel .....................................................................................................................................................................................................Continuous Contact Bounce (60 RPM)........................................................................................................................................................... 2.7 milliseconds maximum* RPM (Operating) .............................................................................................................................................................................................. 120 maximum Environmental Characteristics Operating Temperature Range .......................................................................................................................................-40 C to +85 C (-40 F to +185 F) Storage Temperature Range ..........................................................................................................................................-40 C to +85 C (-40 F to +185 F) Humidity................................................................................................................................................................. MIL-STD-202, Method 103B, Condition B Vibration .......................................................................................................................................................................................................................... 15 G Contact Bounce ...........................................................................................................................................................................0.1 millisecond maximum Shock............................................................................................................................................................................................................................... 50 G Contact Bounce ...........................................................................................................................................................................0.1 millisecond maximum Rotational Life.................................................................................................................................................................... 50,000 shaft revolutions minimum IP Rating ..........................................................................................................................................................................................................................IP 40 Mechanical Characteristics Mechanical Angle ........................................................................................................................................................................................ 360 Continuous Running Torque .............................................................................................................................................................. 0.5 to 1.5 N-cm (0.75 to 2.50 oz-in.) Mounting Torque .........................................................................................................................................................................79 N-cm (7 lb.-in.) maximum Shaft Side Load (Static)....................................................................................................................................................................4.5 kg (10 lbs.) minimum Weight ................................................................................................................................................................................ Approximately 14 gms. (0.50 oz.) Terminals ................................................................................................................................................................................. Printed circuit board terminals Soldering Condition Manual Soldering ................................................................................................................... 96.5Sn/3.0Ag/0.5Cu solid wire or no-clean rosin cored wire 370 C (700 F) max. for 3 seconds Wave Soldering ...........................................................................................................................................96.5Sn/3.0Ag/0.5Cu solder with no-clean flux 260 C (500 F) max. for 5 seconds Wash processes .................................................................................................................................................................................... Not recommended Marking ...........................................................................................................................Manufacturer's name and trademark, part number, and date code. Hardware ................................................. One lockwasher and one mounting nut are shipped with each encoder, except where noted in the part number. Packaging ............................................................................................................................................................................................................. 45 pcs./tray *High probability of missing quadrature codes with maximum bounce. *RoHS Directive 2002/95/EC Jan. 27, 2003 including annex and RoHS Recast 2011/65/EU June 8, 2011. Specifications are subject to change without notice. The device characteristics and parameters in this data sheet can and do vary in different applications and actual device performance may vary over time. Users should verify actual device performance in their specific applications. EAW - Absolute Contacting Encoder (ACETM) Pin Output Code For ACE-128 Bit/Pin correlation: b7 b6 b5 b4 b3 b2 b1 b0 = p8 p7 p6 p5 p4 p3 p2 p1 A binary "1" denotes an "open" switch and a binary "0" denotes a "closed" switch. Positions 0-127 are seen by a clockwise rotation of the shaft. Position p8 p7 p6 p5 p4 p3 p2 p1 Decimal Output 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 127 63 62 58 56 184 152 24 8 72 73 77 79 15 47 175 191 159 31 29 28 92 76 12 4 36 164 166 167 135 151 215 223 207 143 142 14 46 38 6 2 18 82 83 211 195 203 235 239 231 199 71 7 23 19 3 1 9 41 169 233 225 229 245 Position 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 p8 p7 p6 p5 p4 p3 p2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 p1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 1 Decimal Output 247 243 227 163 131 139 137 129 128 132 148 212 244 240 242 250 251 249 241 209 193 197 196 192 64 66 74 106 122 120 121 125 253 252 248 232 224 226 98 96 32 33 37 53 61 60 188 190 254 126 124 116 112 113 49 48 16 144 146 154 158 30 94 95 Specifications are subject to change without notice. The device characteristics and parameters in this data sheet can and do vary in different applications and actual device performance may vary over time. Users should verify actual device performance in their specific applications. EAW - Absolute Contacting Encoder (ACETM) Dimensional Drawings Bushing Mounted: Housing A with Rear Facing Terminals 23.88 (.940) 6.32 +0.03/-0.08 (.249 +.001/-.003) 22.2 .25 (.874 .010) 9.02 .15 (.355 .006) 1.19 (.047) 8 7 C 6 5 12.7 (.500) 14.7 0.5 (.578 .020) DIA. 8.51 .25 (.335 .010) 19.05 .38 (.750 .015) 6.35 (.250) 1.6 (.063) 11.1 (.437) 1.52 (.060) 27.94 .25 (1.100 .010) 2.79 (.110) 13.97 (.550) 1 2 C 3 1.19 (.047) M9 X 0.75-6g SPL 9.0 DIA. (.354) 4 0.64 0.03 (.025 .001) 10 PLCS. 3.68 .38 (.145 .015) 2.54 (.100) 8 PLCS. Bushing Mounted: Housing A with Forward Facing Terminals 23.88 (.940) 22.2 .25 (.874 .010) 9.02 .15 (.355 .006) 1.19 (.047) 8 7 C 6 19.05 .38 (.750 .015) 6.35 (.250) 5 12.7 (.500) 14.7 0.5 DIA. (.578 .020) 11.1 (.437) 8.51 .25 (.335 .010) 1.6 (.063) 1.52 (.060) 27.94 .25 (1.100 .010) 2.79 (.110) 13.97 (.550) 1 2 C 3 6.32 +0.03/-0.08 (.249 +.001/-.003) 1.19 (.047) M9 X 0.75-6g SPL 9.0 DIA. (.354) 4 0.64 0.03 (.025 .001) 10 PLCS. 2.54 .25 (.100 .010) 2.54 (.100) 8 PLCS. PCB Bracket Mounted: Housing B 23.88 (.940) 22.2 .25 (.874 .010) 1.19 (.047) 6.32 +0.03/-0.08 (.249 +.001/-.003) 9.02 .15 (.355 .006) 8 7 C 6 5 12.7 (.500) 11.1 (.437) 17.07 .25 (.672 .010) 2.79 (.110) 1.6 (.063) 1.02 (.040) 18.54 .38 (.730 .015) 27.94 .25 (1.100 .010) 13.97 (.550) 1 2 C 3 4 23.37 .25 (.920 .010) 1.19 (.047) M9 X 0.75-6g SPL 9.0 DIA. (.354) 9.02 (.355) 0.76 TYP. 4 PLCS. (.030) 5.08 (.200) 0.64 0.03 (.025 .001) 10 PLCS. Specifications are subject to change without notice. The device characteristics and parameters in this data sheet can and do vary in different applications and actual device performance may vary over time. Users should verify actual device performance in their specific applications. 2.54 (.100) 0.51 (.020) EAW - Absolute Contacting Encoder (ACETM) Dimensional Drawings Shaft Style B 1.6 (.063) Shaft Style R Shaft Style C 6.32 + 0.03/- 0.06 DIA. (.249 + .001/- .003) 6.00 0.05 DIA. (.236 .002) 5.54 .076 (.218 .003) 1.19 (.047) "D" 6.32 + 0.03/- 0.06 DIA. (.249 + .001/- .003) 1.6 (.063) 1.19 (.047) "D" DIMENSION EXTENDS FROM SHAFT END TO BUSHING FACE "D" = (SHAFT LENGTH, FMS) - (BUSHING LENGTH) Bushing Mounted: Housing A with Forward Facing Terminals Bushing Mounted: Housing A with Rear Facing Terminals Panel Hole Dimensions PCB Board Hole Pattern w/PCB Bracket PCB Board Hole Pattern w/PCB Bracket 2.54 TYP. (.100) 2.54 TYP. (.100) 9.5 (.375) 9.5 (.375) 9.93 DIA. (.391) 25.4 (1.00) 3.17 DIA. (.125) 9.93 DIA. (.391) 25.4 (1.00) 3.17 DIA. (.125) 1.2 DIA. 10 PLCS. (.047) 1.2 DIA. 10 PLCS. (.047) PCB Bracket Mounted: Housing B Panel Hole Dimensions PCB Board Hole Pattern w/PCB Bracket 5.08 2 PLCS. (.200) 9.5 (.375) 3.17 DIA. (.125) 2.54 TYP. (.100) 9.93 DIA. (.391) 15.24 (.600) 25.4 (1.00) TOLERANCES EXCEPT WHERE NOTED: .127 .51 .XX = .XXX = (.005) (.02) DIMENSIONS: MM (IN) 1.2 DIA. 14 PLCS. (.047) 11.43 2 PLCS. (.450) Specifications are subject to change without notice. The device characteristics and parameters in this data sheet can and do vary in different applications and actual device performance may vary over time. Users should verify actual device performance in their specific applications. EAW - Absolute Contacting Encoder (ACETM) How to Order PART NUMBERING SYSTEM E A W 0 J - B 2 4 - A E 0 1 2 8 L RoHS IDENTIFIER Code Description L Compliant Code Rotational Life A 50,000 Revolutions BUSHING CONFIGURATION Code Description W 9 mm x 1/4 " Length. Threaded M9x0.75 L 9 mm x 3/8 " Length. Threaded M9x0.75 (Use B shaft only.) DETENT CONFIGURATION Code Description 0 Non-Detented ANTI-ROTATION LUG POSITION Code Description J 9:00 Position D None PERFORMANCE CODE Code Detents States/Rev. E0128 0 128 HOUSING TERMINAL CONFIGURATION (X indicates "Equipped With") Code Features A B C H Rear Mount Terminals X X X Forward Facing Terminals X PCB Bracket X X Hardware Included X X X SHAFT LENGTH (FMS) Available Code Description Shaft Styles 24 3/4 " (19.05 mm) Length B, C Metric 19 19 mm Length R SHAFT STYLE (See Outline Drawing for Details) Code Description B Plain with Inserted Slot (1/4 " Dia.) C Single Flatted (1/4 " Dia.) R Plain with Inserted Slot (6 mm Dia.) The sample part number demonstrates the identification code for Bourns contacting encoders. The part number shown is a commonly used model, typically available from stock. *Consult factory concerning special inquiries. REV. 10/14 Specifications are subject to change without notice. The device characteristics and parameters in this data sheet can and do vary in different applications and actual device performance may vary over time. Users should verify actual device performance in their specific applications. K X