Data Sheet
April 2008
JW050D, JW075D, JW100D, JW150D Power Modules:
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
Applications
nDistributed power architectures
nWorkstations
nComputer equipment
nCommunications equipment
Options
nHeat sinks available for extended operation
nChoice of remote on/off logic configuration
Features
nSmall size: 61.0 mm x 57.9 mm x 12.7 mm
(2.40 in. x 2.28 in. x 0.50 in.)
nHigh power density
nHigh efficiency: 72% typical
nLow output noise
nConstant frequency
nIndustry-standard pinout
nMetal baseplate
n2:1 input voltage range
nOvertemperature protection (100 W and 150 W only)
nOvercurrent and overvoltage protection
nRemote sense
nRemote on/off
nAdjustable output voltage: 60% to 110% of VO, nom
nCase ground pin
nISO9001 Certified manufacturing facilities
nUL* 1950 Recognized, CSA
† C22.2 No. 950-95
Certified, and VDE 0805 (EN60950, IEC950)
Licensed
nCE mark meets 73/23/EEC and 93/68/EEC
directives‡
*UL is a registered trademark of Underwriters Laboratories, Inc.
†CSA is a registered trademark of Canadian Standards Assn.
‡ This product is intended for integration into end-use equipment.
All the required procedures for CE marking of end-use equip-
ment should be followed. (The CE mark is placed on selected
products.)
Description
The JW050D, JW075D, JW100D, and JW150D Power Modules are dc-dc converters that operate over an
input voltage range of 36 Vdc to 75 Vdc and provide a precisely regulated dc output. The outputs are fully iso-
lated from the inputs, allowing versatile polarity configurations and grounding connections. The modules have
maximum power ratings from 20 W to 60 W at a typical full-load efficiency of 72%.
The sealed modules offer a metal baseplate for excellent thermal performance. Threaded-through holes are pro-
vided to allow easy mounting or addition of a heat sink for high-temperature applications. The standard feature set
includes remote sensing, output trim, and remote on/off for convenient flexibility in distributed power applications.
The JW050D, JW075D, JW100D, and JW150D Power Modules
use advanced, surface-mount technology and deliver high-
quality, efficient, and compact dc-dc conversion.
2Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are abso-
lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess
of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended
periods can adversely affect device reliability.
Parameter Symbol Min Max Unit
Input Voltage:
Continuous:
JW050D, JW075D
JW100D, JW150D
Transient (100 ms; JW100D, JW150D only)
VI
VI
VI, trans
—
—
—
75
80
100
Vdc
Vdc
V
I/O Isolation Voltage (for 1 minute) — — 1500 Vdc
Operating Case Temperature
(See Thermal Considerations section.)
TC–40 100 °C
Storage Temperature Tstg –55 125 °C
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Table 1. Input Specifications
Parameter Symbol Min Typ Max Unit
Operating Input Voltage VI36 48 75 Vdc
Maximum Input Current
(VI = 0 V to 75 V; IO = IO, max):
JW050D (See Figure 1.)
JW075D (See Figure 2.)
JW100D (See Figure 3.)
JW150D (See Figure 4.)
II, max
II, max
II, max
II, max
—
—
—
—
—
—
—
—
0.9
1.3
1.7
2.6
A
A
A
A
Inrush Transient i2t — — 1.0 A2s
Input Reflected-ripple Current, Peak-to-peak
(5 Hz to 20 MHz, 12 µH source impedance;
see Figure 17.)
II — 5 — mAp-p
Input Ripple Rejection (120 Hz) — — 60 —dB
Fusing Considerations
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone
operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fus-
ing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The
safety agencies require a normal-blow fuse with a maximum rating of 20 A (see Safety Considerations section).
Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same
type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data for further information.
Lineage Power 3
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Electrical Specifications (continued)
Table 2. Output Specifications
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set Point
(VI = 48 V; IO = IO, max; TC = 25 °C)
All VO, set 1.97 2.0 2.03 Vdc
Output Voltage
(Over all operating input voltage, resistive load,
and temperature conditions until end of life. See
Figure 19.)
All VO1.94 —2.06 Vdc
Output Regulation:
Line (VI = 36 V to 75 V)
Load (IO = IO, min to IO, max)
Temperature (TC = –40 °C to +100 °C)
All
All
All
—
—
—
—
—
—
0.01
0.05
15
0.1
0.2
50
%VO
%VO
mV
Output Ripple and Noise Voltage
(See Figure 18.):
RMS
Peak-to-peak (5 Hz to 20 MHz)
All
All
—
—
—
—
—
—
40
100
mVrms
mVp-p
External Load Capacitance All — 0 — * µF
Output Current
(At IO < IO, min, the modules may exceed output
ripple specifications.)
JW050D
JW075D
JW100D
JW150D
IO
IO
IO
IO
0.5
0.5
0.5
0.5
—
—
—
—
10
15
20
30
A
A
A
A
Output Current-limit Inception
(VO = 90% of VO, nom)
JW050D
JW075D
JW100D
JW150D
IO, cli
IO, cli
IO, cli
IO, cli
—
—
—
—
12.0
18.0
23.0
34.5
14†
21†
26†
39†
A
A
A
A
Output Short-circuit Current (VO = 250 mV) All — — 170 —%IO, max
Efficiency (VI = 48 V; IO = IO, max; TC = 70 °C) JW050D
JW075D
JW100D
JW150D
η
η
η
η
—
—
—
—
72
72
72
72
—
—
—
—
%
%
%
%
Switching Frequency All — — 500 —kHz
Dynamic Response
(ýIO/ýt = 1 A/10 µs, VI = 48 V, TC = 25 °C; tested
with a 10 µF aluminum and a 1.0 µF ceramic
capacitor across the load; see Figures 14 and
15):
Load Change from IO = 50% to 75% of IO, max:
Peak Deviation
Settling Time (VO < 10% of peak deviation)
Load Change from IO = 50% to 25% of IO, max:
Peak Deviation
Settling Time (VO < 10% of peak deviation)
All
All
All
All
—
—
—
—
—
—
—
—
2.5
300
2.5
300
—
—
—
—
%VO, set
µs
%VO, set
µs
* Consult your sales representative or the factory.
† These are manufacturing test limits. In some situations, results may differ.
4Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Electrical Specifications (continued)
Table 3. Isolation Specifications
Parameter Min Typ Max Unit
Isolation Capacitance —2500 —pF
Isolation Resistance 10 — — M¾
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO = 80% of IO, max; TC = 40 °C) 2,600,000 hr.
Weight — — 100 (3.5) g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VI = 0 V to 75 V; open collector or equivalent compatible;
signal referenced to VI(–) terminal; see Figure 20 and
Feature Descriptions.):
JWxxxD1 Preferred Logic:
Logic Low—Module On
Logic High—Module Off
JWxxxD Optional Logic:
Logic Low—Module Off
Logic High—Module On
Logic Low:
At Ion/off = 1.0 mA
At Von/off = 0.0 V
Logic High:
At Ion/off = 0.0 µA
Leakage Current
Turn-on Time (See Figure 16.)
(IO = 80% of IO, max; VO within ±1% of steady state)
Von/off
Ion/off
Von/off
Ion/off
—
0
—
—
—
—
—
—
—
—
20
1.2
1.0
15
50
35
V
mA
V
µA
ms
Output Voltage Adjustment (See Feature Descriptions.):
Output Voltage Remote-sense Range
Output Voltage Set-point Adjustment Range (trim)
—
—
—
60
—
—
0.6
110
V
%VO, nom
Output Overvoltage Protection VO, clamp 2.6* —3.5* V
Overtemperature Protection (shutdown)
(100 W and 150 W only; see Feature Descriptions.)
TC—105 —°C
* These are manufacturing test limits. In some situations, results may differ.
Data Sheet
April 2008
Lineage Power 5
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Characteristic Curves
The following figures provide typical characteristics for the power modules. The figures are identical for both on/off
configurations.
5 1015 4045 75
0.0
INPUT VOLTAGE, V
I
(V)
050 70
0.8
0.6
0.5
0.4
20 25 30 35 55 60 65
0.7
0.3
0.2
0.1
0.9
8-1342 (C)
Figure 1. Typical JW050D Input Characteristics at
Room Temperature
51015 4045 75
0.0
1.1
INPUT VOLTAGE, V
I
(V)
050 70
1.0
0.9
0.8
0.6
1.2
0.5
0.4
1.3
20 25 30 35 55 60 65
0.7
0.3
0.2
0.1
1.4
8-1343 (C)
Figure 2. Typical JW075D Input Characteristics at
Room Temperature
10 20 30 40 50 80
0.0
1.4
INPUT VOLTAGE, V
I
(V)
060 70
1.2
1.0
0.8
0.6
1.6
0.4
0.2
1.8
8-1344 (C)
Figure 3. Typical JW100D Input Characteristics at
Room Temperature
10 20 30 40 50 80
0
2.5
INPUT VOLTAGE, V
I
(V)
060 70
2.0
1.5
1.0
0.5
3.0
8-1345 (C)
Figure 4. Typical JW150D Input Characteristics at
Room Temperature
6Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Characteristic Curves (continued)
12345 12
0
2.4
OUTPUT CURRENT, I
O
(A)
0.4
0.2
0678 9 10 11
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
8-1346 (C)
Figure 5. Typical JW050D Output Characteristics
at Room Temperature
246 8 10 20
0
2.0
2.2
OUTPUT CURRENT, I
O
(A)
1.2
0.8
0.4
012 14 1816
1.8
1.6
1.4
1.0
0.6
0.2
8-1348 (C)
Figure 6. Typical JW075D Output Characteristics
at Room Temperature
51015202530
0.0
2.0
OUTPUT CURRENT, I
O
(A)
1.6
1.2
0.6
0
0.2
0.4
0.8
1.0
1.4
1.8
8-1349 (C)
Figure 7. Typical JW100D Output Characteristics
at Room Temperature
5 10152025 40
0
2.0
2.5
OUTPUT CURRENT, I
O
(A)
1.5
1.0
0.5
030 35
8-1347 (C)
Figure 8. Typical JW150D Output Characteristics
at Room Temperature
Data Sheet
April 2008
Lineage Power 7
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Characteristic Curves (continued)
123 8910
56
OUTPUT CURRENT, I
O
(A)
0
64
62
61
60
4567
63
59
58
57
72
65
66
67
68
69
70
71
V
I =
75 V
V
I =
54 V
V
I =
36 V
8-1353 (C)
Figure 9. Typical JW050D Converter Efficiency vs.
Output Current at Room Temperature
12 3 8 9 15
60
OUTPUT CURRENT, I
O
(A)
045 67
74
62
64
66
68
70
72
V
I =
75 V
10 11 12 13 14
V
I =
36 V
V
I =
55 V
8-1351 (C)
Figure 10. Typical JW075D Converter Efficiency vs.
Output Current at Room Temperature
246 161820
70.0
OUTPUT CURRENT, I
O
(A)
0
74.0
73.0
72.5
72.0
8101214
73.5
71.5
71.0
70.5
74.5
V
I =
36 V
V
I =
54 V
V
I =
75 V
8-1350 (C)
Figure 11. Typical JW100D Converter Efficiency vs.
Output Current at Room Temperature
10 15 20 30
70.0
OUTPUT CURRENT, I
O
(A)
5
74.0
73.0
72.5
72.0
25
73.5
71.5
71.0
70.5
74.5 V
I =
36 V
V
I =
54 V
V
I =
75 V
75.0
8-1352 (C)
Figure 12. Typical JW150D Converter Efficiency vs.
Output Current at Room Temperature
88 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Characteristic Curves (continued)
TIME, t
(
500 ns/div
)
8-2020 (C)
Figure 13. Typical JW150D Output Ripple Voltage at
Room Temperature, 48 V Input,
IO = Full Load
TIME, t
(
20
µ
s/div
)
8-2021 (C)
Note: Tested with a 10 µF aluminum and a 1.0 µF ceramic capacitor
across the load.
Figure 14. Typical JW150D Transient Response to
Step Decrease in Load at Room
Temperature and 48 V Input (Waveform
Averaged to Eliminate Ripple
Component.)
TIME, t
(
100
µ
s/div
)
8-2022 (C)
Note: Tested with a 10 µF aluminum and a 1.0 µF ceramic capacitor
across the load.
Figure 15. Typical JW150D Transient Response to
Step Increase in Load at Room
Temperature and 48 V Input (Waveform
Averaged to Eliminate Ripple
Component.)
0 V
TIME, t (5 ms/div)
8-1266 (C).a
Note: Tested with a 10 µF aluminum and a 1.0 µF ceramic capacitor
across the load.
Figure 16. Typical Start-Up from Remote On/Off
JW150D1; IO = IO, max
Lineage Power 9
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Test Configurations
TO OSCILLOSCOPE
12 µH
V
I
(+)
V
I
(–)
CURRENT
PROBEL
TEST
BATTERY
C
S
220 µ F
ESR < 0.1 •
@ 20 °C , 100 kH z
33 µ F
ESR < 0.7 •
@ 100 kH z
8-203 (C).l
Note: Measure input reflected-ripple current with a simulated source
inductance (LTEST) of 12 µH. Capacitor CS offsets possible bat-
tery impedance. Measure current as shown above.
Figure 17. Input Reflected-Ripple Test Setup
V
O
(+)
V
O
(–)
1.0 µF RESISTIVE
LOAD
SCOPE
COPPER STRIP
10 µF
8-513 (C).d
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or
tantalum capacitor. Scope measurement should be made
using a BNC socket. Position the load between 51 mm and
76 mm (2 in. and 3 in.) from the module.
Figure 18. Peak-to-Peak Output Noise
Measurement Test Setup
V
I
(+)
I
I
I
O
SUPPLY
CONTACT
RESISTANCE
CONTACT AND
DISTRIBUTION LOSSES
LOAD
SENSE(+)
V
I
(–)
V
O
(+)
V
O
(–)
SENSE(–)
8-749 (C)
Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to
avoid measurement errors due to socket contact resistance.
ηVO(+) – VO(–)[]IO
VI(+) – VI(–)[]II
------------------------------------------------
⎝⎠
⎛⎞
x 100 %=
Figure 19. Output Voltage and Efficiency
Measurement Test Setup
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power mod-
ule. For the test configuration in Figure 17, a 33 µF
electrolytic capacitor (ESR < 0.7 ¾ at 100 kHz)
mounted close to the power module helps ensure sta-
bility of the unit. For other highly inductive source
impedances, consult the factory for further application
guidelines.
1010 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standard,
i.e., UL1950, CSA C22.2 No. 950-95, and VDE 0805
(EN60950, IEC950).
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75 Vdc), for the module’s output to be considered
meeting the requirements of safety extra-low voltage
(SELV), all of the following must be true:
nThe input source is to be provided with reinforced
insulation from any hazardous voltages, including the
ac mains.
nOne VI pin and one VO pin are to be grounded or
both the input and output pins are to be kept floating.
nThe input pins of the module are not operator acces-
sible.
nAnother SELV reliability test is conducted on the
whole system, as required by the safety agencies, on
the combination of supply source and the subject
module to verify that under a single fault, hazardous
voltages do not appear at the module’s output.
Note: Do not ground either of the input pins of the
module without grounding one of the output pins.
This may allow a non-SELV voltage to appear
between the output pin and ground.
The power module has extra-low voltage (ELV) outputs
when all inputs are ELV.
The input to these units is to be provided with a maxi-
mum 20 A normal-blow fuse in the ungrounded lead.
Feature Descriptions
Overcurrent Protection
To provide protection in a fault (output overload) condi-
tion, the unit is equipped with internal current-limiting
circuitry and can endure current limiting for an unlim-
ited duration. At the point of current-limit inception, the
unit shifts from voltage control to current control. If the
output voltage is pulled very low during a severe fault,
the current-limit circuit can exhibit either foldback or tai-
lout characteristics (output current decrease or
increase). The unit operates normally once the output
current is brought back into its specified range.
Remote On/Off
Two remote on/off options are available. Positive logic
remote on/off turns the module on during a logic-high
voltage on the ON/OFF pin, and off during a logic low.
Negative logic remote on/off turns the module off dur-
ing a logic high and on during a logic low. Negative
logic (code suffix 1) is the factory-preferred configura-
tion.
To turn the power module on and off, the user must
supply a switch to control the voltage between the
on/off terminal and the VI(–) terminal (Von/off). The
switch can be an open collector or equivalent (see
Figure 20). A logic low is Von/off = 0 V to 1.2 V. The
maximum Ion/off during a logic low is 1 mA. The switch
should maintain a logic-low voltage while sinking 1 mA.
During a logic high, the maximum Von/off generated by
the power module is 15 V. The maximum allowable
leakage current of the switch at Von/off = 15 V is 50 µA.
If not using the remote on/off feature, do one of the
following:
nFor negative logic, short ON/OFF pin to VI(–).
nFor positive logic, leave ON/OFF pin open.
SENSE(+)
V
O
(+)
SENSE(–)
V
O
(–)
V
I
(–)
I
on/off
ON/OFF
V
I
(+)
LOAD
V
on/off
8-720 (C).c
Figure 20. Remote On/Off Implementation
Lineage Power 11
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Feature Descriptions (continued)
Remote Sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections. The voltage between the remote-sense
pins and the output terminals must not exceed the out-
put voltage sense range given in the Feature Specifica-
tions table, i.e.:
[VO(+) – VO(–)] – [SENSE(+) – SENSE(–)] ð 0.6 V
The voltage between the VO(+) and VO(–) terminals
must not exceed the minimum value of the output over-
voltage protection. This limit includes any increase in
voltage due to remote-sense compensation and output
voltage set-point adjustment (trim). See Figure 21.
If not using the remote-sense feature to regulate the
output at the point of load, then connect SENSE(+) to
VO(+) and SENSE(–) to VO(–) at the module.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. Consult the factory if you
need to increase the output voltage more than the
above limitation.
The amount of power delivered by the module is defined
as the voltage at the output terminals multiplied by the
output current. When using remote sense and trim, the
output voltage of the module can be increased, which at
the same output current would increase the power output
of the module. Care should be taken to ensure that the
maximum output power of the module remains at or
below the maximum rated power.
V
O
(+)
SENSE(+)
SENSE(–)
V
O
(–)
V
I
(+)
V
I
(–)
I
O
LOAD
CONTACT AND
DISTRIBUTION LOSSES
SUPPLY I
I
CONTACT
RESISTANCE
8-651 (C).m
Figure 21. Effective Circuit Configuration for
Single-Module Remote-Sense Operation
Output Voltage Set-Point Adjustment
(Trim)
Output voltage trim allows the user to increase or
decrease the output voltage set point of a module. This
is accomplished by connecting an external resistor
between the TRIM pin and either the SENSE(+) or
SENSE(–) pins. The trim resistor should be positioned
close to the module.
If not using the trim feature, leave the TRIM pin open.
With an external resistor between the TRIM and
SENSE(–) pins (Radj-down), the output voltage set point
(VO, adj) decreases (see Figure 22). The following equa-
tion determines the required external-resistor value to
obtain a percentage output voltage change of ý%.
Radj-down 100
Δ%
----------2–
⎝⎠
⎛⎞
kΩ=
The test results for this configuration are displayed in
Figure 23. This figure applies to all output voltages.
With an external resistor connected between the TRIM
and SENSE(+) pins (Radj-up), the output voltage set
point (VO, adj) increases (see Figure 24).
The following equation determines the required exter-
nal-resistor value to obtain a percentage output voltage
change of ý%.
Radj-up VO100 Δ%+()
1.225Δ%
-------------------------------------- 100 2Δ%+()
Δ%
----------------------------------
–
⎝⎠
⎛⎞
kΩ=
The test results for this configuration are displayed in
Figure 25.
The voltage between the VO(+) and VO(–) terminals
must not exceed the minimum value of the output over-
voltage protection. This limit includes any increase in
voltage due to remote-sense compensation and output
voltage set-point adjustment (trim). See Figure 21.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. Consult the factory if you
need to increase the output voltage more than the
above limitation.
The amount of power delivered by the module is defined
as the voltage at the output terminals multiplied by the
output current. When using remote sense and trim, the
output voltage of the module can be increased, which at
the same output current would increase the power output
of the module. Care should be taken to ensure that the
maximum output power of the module remains at or
below the maximum rated power.
1212 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Feature Descriptions (continued)
Output Voltage Set-Point Adjustment
(Trim) (continued)
V
I
(+)
V
I
(–)
ON/OFF
CASE
V
O
(+)
V
O
(–)
SENSE(+)
TRIM
SENSE(–)
R
adj-down
R
LOAD
8-748 (C).b
Figure 22. Circuit Configuration to Decrease
Output Voltage
010203040
100
1k
100k
1M
% CHANGE IN OUTPUT VOLTAGE (•%)
10k
8-879 (C)
Figure 23. Resistor Selection for Decreased
Output Voltage
V
I
(+)
V
I
(–)
ON/OFF
CASE
V
O
(+)
V
O
(–)
SENSE(+)
TRIM
SENSE (–)
R
adj-up
R
LOAD
8-715 (C).b
Figure 24. Circuit Configuration to Increase
Output Voltage
246
1k
10k
% CHANGE IN OUTPUT VOLTAGE (•%)
1M
10
0
100k
8
8-2089 (C)
Figure 25. Resistor Selection for Increased Output
Voltage
Output Overvoltage Protection
The output overvoltage clamp consists of control cir-
cuitry, independent of the primary regulation loop, that
monitors the voltage on the output terminals. The con-
trol loop of the clamp has a higher voltage set point
than the primary loop (see Feature Specifications
table). This provides a redundant voltage control that
reduces the risk of output overvoltage.
Overtemperature Protection
The 100 W and 150 W modules feature an overtemper-
ature protection circuit to safeguard against thermal
damage.
The circuit shuts down the module when the maximum
case temperature is exceeded. The module restarts
automatically after cooling.
Lineage Power 13
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Thermal Considerations
Introduction
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation of the unit.
Heat-dissipating components inside the unit are ther-
mally coupled to the case. Heat is removed by conduc-
tion, convection, and radiation to the surrounding
environment. Proper cooling can be verified by mea-
suring the case temperature. Peak temperature (TC)
occurs at the position indicated in Figure 26.
38.0 (1.50)
7.6 (0.3)
V
I
(–)
ON/OFF
CASE
+ SEN
TRIM
– SEN
V
I
(+)
V
O
(–)
V
O
(+)
MEASURE CASE
TEMPERATURE HERE
8-716 (C).d
Note: Top view, pin locations are for reference only.
Measurements shown in millimeters and (inches).
Figure 26. Case Temperature Measurement
Location
The temperature at this location should not exceed
100 °C. The output power of the module should not
exceed the rated power for the module as listed in the
Ordering Information table.
Although the maximum case temperature of the power
modules is 100 °C, you can limit this temperature to a
lower value for extremely high reliability.
For additional information on these modules, refer to
the Thermal Management JC-, JFC-, JW-, and JFW-
Series 50 W to 150 W Board-Mounted Power Modules
Technical Note
(TN97-008EPS).
Heat Transfer Without Heat Sinks
Increasing airflow over the module enhances the heat
transfer via convection. Figure 27 shows the maximum
power that can be dissipated by the module without
exceeding the maximum case temperature versus local
ambient temperature (TA) for natural convection
through 4 m/s (800 ft./min.).
Note that the natural convection condition was mea-
sured at 0.05 m/s to 0.1 m/s (10 ft./min. to 20 ft./min.);
however, systems in which these power modules may
be used typically generate natural convection airflow
rates of 0.3 m/s (60 ft./min.) due to other heat dissipat-
ing components in the system. The use of Figure 27 is
shown in the following example.
Example
What is the minimum airflow necessary for a JW100D
operating at VI = 54 V, an output current of 20 A, and a
maximum ambient temperature of 40 °C?
Solution
Given: VI = 54 V
IO = 20 A
TA = 40 °C
Determine PD (Use Figure 30.):
PD = 14.3 W
Determine airflow (v) (Use Figure 27.):
v = 1.5 m/s (300 ft./min.)
010203040 100
0
35
LOCAL AMBIENT TEMPERATURE, T
A
(°C)
25
20
10
90
80706050
4.0 m/s (800 ft./min.)
0.1 m/s (NAT. CONV.)
(20 ft./min.)
0.5 m/s (100 ft./min.)
1.0 m/s (200 ft./min.)
1.5 m/s (300 ft./min.)
2.0 m/s (400 ft./min.)
2.5 m/s (500 ft./min.)
3.0 m/s (600 ft./min.)
3.5 m/s (700 ft./min.)
5
15
30
8-1150 (C).a
Figure 27. Forced Convection Power Derating with
No Heat Sink; Either Orientation
1414 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Thermal Considerations (continued)
Heat Transfer Without Heat Sinks (continued)
12 10
0
OUTPUT CURRENT, I
O
(A)
0
3
2
1
9
8
7
6
5
4
9876543
V
I
= 36 V
V
I
= 54 V
V
I
= 72 V
8-1357 (C)
Figure 28. JW050D Power Dissipation vs.
Output Current
12 15
0
OUTPUT CURRENT, I
O
(A)
0
10
14
12
2
14
8
6
4
910111213876543
V
I
= 54 V
V
I
= 72 V
V
I
= 36 V
8-1354 (C)
Figure 29. JW075D Power Dissipation vs.
Output Current
246 20
0
OUTPUT CURRENT, I
O
(A)
0
13
11
10
9
18
12
3
2
1
14
15
8
7
6
5
4
810121416
V
I
= 54 V
V
I
= 36 V
V
I
= 72 V
8-1355 (C)
Figure 30. JW100D Power Dissipation vs.
Output Current
510 30
0
OUTPUT CURRENT, I
O
(A)
0
25
20
15
10
5
252015
V
I
= 72 V
V
I
= 54 V
V
I
= 36 V
8-1356 (C)
Figure 31. JW150D Power Dissipation vs.
Output Current
Heat Transfer with Heat Sinks
The power modules have through-threaded, M3 x 0.5
mounting holes, which enable heat sinks or cold plates
to attach to the module. The mounting torque must not
exceed 0.56 N-m (5 in.-lb.). For a screw attachment
from the pin side, the recommended hole size on the
customer’s PWB around the mounting holes
0.130 ± 0.005 inches. If a larger hole is used, the
mounting torque from the pin side must not exceed
0.25 N-m (2.2 in.-lb.).
Lineage Power 15
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Thermal Considerations (continued)
Heat Transfer with Heat Sinks (continued)
Thermal derating with heat sinks is expressed by using
the overall thermal resistance of the module. Total
module thermal resistance (θca) is defined as the max-
imum case temperature rise (ΔTC, max) divided by the
module power dissipation (PD):
θca ΔTCmax,
PD
---------------------TCTA–()
PD
------------------------
==
The location to measure case temperature (TC) is
shown in Figure 26. Case-to-ambient thermal resis-
tance vs. airflow is shown, for various heat sink config-
urations and heights, in Figure 32. These curves were
obtained by experimental testing of heat sinks, which
are offered in the product catalog.
00.5
(100)
1.0
(200)
1.5
(300)
2.0
(400)
2.5
(500)
3.0
(600)
0
1
5
6
7
8
AIR VELOCITY, m/s
(
ft./min.
)
4
3
2
1 1/2 IN. HEAT SINK
1 IN. HEAT SINK
1/2 IN. HEAT SINK
1/4 IN. HEAT SINK
NO HEAT SINK
8-1153 (C)
Figure 32. Case-to-Ambient Thermal Resistance
Curves; Either Orientation
These measured resistances are from heat transfer
from the sides and bottom of the module as well as the
top side with the attached heat sink; therefore, the
case-to-ambient thermal resistances shown are gener-
ally lower than the resistance of the heat sink by itself.
The module used to collect the data in Figure 32 had a
thermal-conductive dry pad between the case and the
heat sink to minimize contact resistance. The use of
Figure 32 is shown in the following example.
Example
If an 85 °C case temperature is desired, what is the
minimum airflow necessary? Assume the JW100D
module is operating at VI = 54 V and an output current
of 20 A, maximum ambient air temperature of 40 °C,
and the heat sink is 1/2 in.
Solution
Given: VI = 54 V
IO = 20 A
TA = 40 °C
TC = 85 °C
Heat sink = 1/2 in.
Determine PD by using Figure 30:
PD = 14.3 W
Then solve the following equation:
θca TCTA–()
PD
------------------------
=
θca 85 40–()
14.3
------------------------
=
θca 3.1 °C/W=
Use Figure 32 to determine air velocity for the 1/2 inch
heat sink.
The minimum airflow necessary for the JW100D
module is 1.0 m/s (200 ft./min.).
1616 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Thermal Considerations (continued)
Custom Heat Sinks
A more detailed model can be used to determine the
required thermal resistance of a heat sink to provide
necessary cooling. The total module resistance can be
separated into a resistance from case-to-sink (θcs) and
sink-to-ambient (θsa) shown below (Figure 33).
P
D
T
C
T
S
T
A
θ
cs
θ
sa
∅
8-1304 (C)
Figure 33. Resistance from Case-to-Sink and
Sink-to-Ambient
For a managed interface using thermal grease or foils,
a value of θcs = 0.1 °C/W to 0.3 °C/W is typical. The
solution for heat sink resistance is:
θsa TCTA–()
PD
-------------------------θcs–=
This equation assumes that all dissipated power must
be shed by the heat sink. Depending on the user-
defined application environment, a more accurate
model, including heat transfer from the sides and bot-
tom of the module, can be used. This equation pro-
vides a conservative estimate for such instances.
Solder, Cleaning, and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical testing. The result
of inadequate circuit-board cleaning and drying can
affect both the reliability of a power module and the
testability of the finished circuit-board assembly. For
guidance on appropriate soldering, cleaning, and dry-
ing procedures, refer to the Board-Mounted Power
Modules Soldering and Cleaning Application Note
(AP97-021EPS).
EMC Considerations
For assistance with designing for EMC compliance,
please refer to the FLTR100V10 data sheet
(DS98-152EPS).
Layout Considerations
Copper paths must not be routed beneath the power
module mounting inserts. For additional layout guide-
lines, refer to the FLTR100V10 data sheet
(DS98-152EPS).
Lineage Power 17
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Outline Diagram
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.)
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)
Top View
57.9 (2.28) MAX
61.0
(2.40)
MAX
Side View
5.1 (0.20) MIN
12.70 ± 0.5
(0.500 ± 0.020)
2.06 (0.081) DIA
SOLDER-PLATED BRASS,
2 PLACES (–OUTPUT
AND +OUTPUT)
1.02 (0.040) DIA
SOLDER-PLATED
BRASS, 7 PLACES
S
IDE LABEL
*
Bottom View
10.16
(0.400)
V
O
(–)
–SEN
TRIM
+SEN
CASE
ON/OFF
V
I
(+)
V
I
(–)
V
O
(+)
M
O
UNTIN
G
IN
S
ERT
S
M3 x 0.5 THROUGH,
4 PLACES
10.16
(0.400)
5.1 (0.20)
48.3 (1.90)
48.26
(1.900)
12.7 (0.50)
4.8
(0.19)
17.78
(0.700)
25.40
(1.000)
35.56
(1.400)
25.40
(1.000)
50.8
(2.00)
35.56
(1.400)
8-1945 (C).a
* Side label includes Lineage name, product designation, safety agency markings, input/output voltage and current ratings, and bar code.
18 Lineage Power
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Recommended Hole Pattern
Component-side footprint.
Dimensions are in millimeters and (inches).
10.16
(0.400)
10.16
(0.400)
12.7 (0.50)
48.3 (1.90)
48.26
(1.900)
4.8
(0.19)
MOUNTING INSERTS
MODULE OUTLINE
5.1 (0.20)
57.9 (2.28) MAX
17.78
(0.700)
25.40
(1.000)
35.56
(1.400)
25.40
(1.000)
50.8
(2.00)
35.56
(1.400)
61.0
(2.40)
MAX
V
O
(–)V
I
(–)
–SEN
TRIM
+SEN
CASE
ON/OFF
V
I
(+) V
O
(+)
8-1945 (C).a
Ordering Information
Table 4. Device Codes
Input
Voltage
Output
Voltage
Output
Power
Remote On/Off
Logic
Device
Code Comcode
48 V 2.0 V 20 W Negative JW050D1 107430241
48 V 2.0 V 30 W Negative JW075D1 107477226
48 V 2.0 V 40 W Negative JW100D1 107430274
48 V 2.0 V 60 W Negative JW150D1 107430290
48 V 2.0 V 20 W Positive JW050D 107477333
48 V 2.0 V 30 W Positive JW075D 107361396
48 V 2.0 V 40 W Positive JW100D 107477390
48 V 2.0 V 60 W Positive JW150D 107477416
Lineage Power 19
Data Sheet
April 2008 dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
Ordering Information (continued)
Table 5. Device Accessories
Accessory Comcode
1/4 in. transverse kit (heat sink, thermal pad, and screws) 407243989
1/4 in. longitudinal kit (heat sink, thermal pad, and screws) 407243997
1/2 in. transverse kit (heat sink, thermal pad, and screws) 407244706
1/2 in. longitudinal kit (heat sink, thermal pad, and screws) 407244714
1 in. transverse kit (heat sink, thermal pad, and screws) 407244722
1 in. longitudinal kit (heat sink, thermal pad, and screws) 407244730
1 1/2 in. transverse kit (heat sink, thermal pad, and screws) 407244748
1 1/2 in. longitudinal kit (heat sink, thermal pad, and screws) 407244755
Dimensions are in millimeters and (inches).
57.9 (2.28)
61
(2.4)
1 IN.
1 1/2 IN.
1/4 IN.
1/2 IN.
D000-c.cvs
Figure 34. Longitudinal Heat Sink
1 IN.
1 1/2 IN.
61 (2.4)
1/4 IN.
1/2 IN.
57.9
(2.28)
D000-d.cvs
Figure 35. Transverse Heat Sink
Data Sheet
April 2008
dc-dc Converters; 36 to 75 Vdc Input, 2 Vdc Output; 20 W to 60 W
JW050D, JW075D, JW100D, JW150D Power Modules:
April 2008
DS99-288EPS (Replaces DS99-287EPS)
World Wide Headquarters
Lineag e Po wer Co rporation
3000 Skyline Drive, Mesquite, TX 75149, USA
+1-800-526-7819
(Outside U.S.A.: +1- 97 2-2 84 -2626)
www.l ine ag ep ower .com
e-mail: techsupport1@linea gepower.com
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Tel: +65 6 41 6 4283
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Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or
application. No rights under any patent accompany the sale of any such product(s) or information.
© 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved.
