IRAM256-1567A Series 15A, 600V Integrated Power Module for Appliance Motor Drive Applications Description International Rectifier's IRAM256-1567A is a 15A, 600V Integrated Power Hybrid IC with Open Emitter pins for advanced Appliance Motor Drives applications such as energy efficient Air Conditioner and Washing Machine. IR's technology offers an extremely compact, high performance AC motor-driver in a single isolated package to simplify design. This advanced HIC is a combination of IR's low VCE (on) Trench IGBT technology and the industry benchmark 3 phase high voltage, high speed driver (3.3V compatible) in a fully isolated thermally enhanced package. A built-in high precision temperature monitor and over-current protection feature, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation. Using a Single in line package with full transfer mold structure and CTI>600 minimizes PCB space and resolves isolation problems to heatsink. Features * * * * * * * * * * * Integrated gate drivers and bootstrap diodes Temperature monitor Protection shutdown pin Low VCE (on) Trench IGBT technology Undervoltage lockout for all channels Matched propagation delay for all channels 3.3V Schmitt-triggered input logic Cross-conduction prevention logic Motor Power range 0.5~1kW / 85~253Vac Isolation 2000VRMS min and CTI> 600 High operating case temperature, TCMAX=125C Base Part Number Package Type IRAM256-1567A IRAM256-1567A2 1 www.irf.com Standard Pack Orderable Part Number Form Quantity SIP1A, option 1 LF 10 tubes 80 IRAM256-1567A SIP1A, option 2 LF 10 tubes 80 IRAM256-1567A2 (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Internal Electrical Schematic - IRAM256-1567A V+ (13) Q1 D1 Q2 D2 Q3 D3 Q4 D4 Q5 D5 Q6 D6 VRU (17) VRV (19) VRW (21) R1 VB1 (9) C1 R2 U, VS1 (10) VB2 (5) R3 C2 V, VS2 (6) VB3 (1) C3 R4 W, VS3 (2) D9 D8 R5 R6 D7 23 VS1 22 21 20 19 18 17 VB2 HO2 VS2 VB3 HO3 VS3 LO1 16 24 HO1 R9 25 VB1 LO2 15 1 VCC HIN1 (20) 2 HIN1 HIN2 (22) 3 HIN2 HIN3 (23) 4 HIN3 LIN1 (24) Driver IC LO3 14 LIN1 LIN2 LIN3 6 7 5 F ITRIP EN RCIN VSS 8 9 10 11 12 COM 13 LIN2 (25) LIN3 (26) ITRIP (16) FLT/EN (18) R7 C7 VTH (27) VCC (28) R8 C6 C5 C4 VSS (29) 2 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Absolute Maximum Ratings Symbol Description Min Max VCES / VRRM IGBT/ FW Diode Blocking Voltage --- 600 V Positive Bus Input Voltage --- 450 IO @ TC=25C RMS Phase Current (Note 1) --- 15 IO @ TC=100C RMS Phase Current (Note 1) --- 7.5 IPK Maximum Peak Phase Current (Note 2) --- 22.5 FP Maximum PWM Carrier Frequency --- 20 kHz PD Maximum Power dissipation per IGBT @ TC =25C --- 32 W VISO Isolation Voltage (1min) --- 2000 VRMS TJ (IGBT/Diode/IC) Operating Junction Temperature -40 150 TC Operating Case Temperature Range -40 125 TSTG Storage Temperature Range -40 125 T Mounting torque Range (M3 screw) 0.8 1.0 Nm IBDF Bootstrap Diode Peak Forward Current --- 1.0 A PBR_Peak Bootstrap Resistor Peak Power (Single Pulse) --- 15 W VS1,2,3 High side floating supply offset voltage VB1,2,3 - 20 VB1,2,3 +0.3 V VB1,2,3 High side floating supply voltage -0.3 600 V VCC Low Side and logic fixed supply voltage Input voltage LIN, HIN, ITRIP, FLT/EN -0.3 20 V -0.3 7 V + VIN Note 1: See Figure 4 and IR IPM Design Tool. Note 2: tP<100ms. Unit V A C Inverter Section Electrical Characteristics VBIAS(VCC, VBS1,2,3)=15V, TJ=25C unless otherwise specified. Symbol Description Min V(BE)CES V(BR)CES / T Collector-to-Emitter Breakdown Voltage Temperature Coeff. Of Breakdown Voltage VCE(ON) Collector-to-Emitter Saturation Voltage ICES Zero Gate Voltage Collector Current VFM Diode Forward Voltage Drop VBDFM Bootstrap Diode Forward Voltage Drop RBR Bootstrap Resistor Value RBR/RBR Typ Max Unit 600 --- --- V VIN=0V, IC=250A --- 0.3 --- V/C VIN=0V, IC=250A (25C - 150C) --- 1.5 1.7 --- 1.7 --- --- 6 80 V 100 --- --- 1.85 2.35 --- 1.5 --- --- 1.65 1.8 --- 1.3 --- --- 22 --- Bootstrap Resistor Tolerance --- --- 5 % C1,2,3,4 VCC / VBS Capacitor Value --- 47 --- nF C6 ITRIP Capacitor Value --- 1 --- nF C7 NTC Capacitor Value --- 2.2 --- nF www.irf.com (c) 2015 International Rectifier IC=5A IC=5A, TJ=150C + A --- 3 Conditions V V VIN=0V, V =600V + VIN=0V, V =600V, TJ=150C IF=5A IF=5A, TJ=150C IF=1A IF=1A, TJ=150C Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Inverter Section Switching Characteristics VBIAS(VCC, VBS1,2,3)=15V, TJ=25C unless otherwise specified. Symbol Description Min Typ Max EON Turn-On Switching Loss --- 240 --- EOFF Turn-Off Switching Loss --- 65 --- ETOT Total Switching Loss --- 305 --- EREC Diode Reverse Recovery energy --- 15 --- TRR Diode Reverse Recovery time --- 115 --- EON Turn-On Switching Loss --- 330 --- EOFF Turn-Off Switching Loss --- 105 --- ETOT Total Switching Loss --- 435 --- EREC Diode Reverse Recovery energy --- 40 --- TRR Diode Reverse Recovery time --- 150 --- ns QG Turn-On IGBT Gate Charge --- 19 --- nC RBSOA Reverse Bias Safe Operating Area SCSOA SCSOA ICSC Short Circuit Safe Operating Area Short Circuit Safe Operating Area Short Circuit Collector Current Unit Conditions + IC=5A, V =400V VCC=15V, L=1.2mH Energy losses include "tail" and diode reverse recovery J See CT1 ns + IC=5A, V =400V VCC=15V, L=1.2mH, TJ=150C Energy losses include "tail" and diode reverse recovery J See CT1 + IC=8A, V =400V, VGE=15V TJ=150C, IC=30A, VP=600V + V = 450V, VCC=+15V to 0V See CT3 FULL SQUARE 5 --- --- s 3 --- --- s 11 --- --- A + TJ=25C, V = 400V, VGE=+15V to 0V + TJ=100C, V = 400V, VGE=+15V to 0V TJ=150C, VCE= 50V, VGE=11V Recommended Operating Conditions Driver Function The Input/Output logic timing diagram is shown in Figure 1. For proper operation the device should be used within the recommended conditions. All voltages are absolute referenced to COM. The VS offset is tested with all supplies biased at 15V differential (Note 3) Symbol Description Min TYP Max Unit VB1,2,3 High side floating supply voltage VS+12.5 VS+15 VS+17.5 V VS1,2,3 High side floating supply offset voltage Note 4 --- 450 V VCC Low side and logic fixed supply voltage 13.5 15 16.5 V VIN Input voltage LIN, HIN, ITRIP, FLT/EN VSS --- VSS+5 V HIN High side PWM pulse width 1 --- --- s Deadtime External dead time between HIN and LIN 0.5 ----Note 3: For more details, see IR21364 data sheet Note 4: Logic operational for VS from COM-5V to COM+600V. Logic state held for VS from COM-5V to COM-VBS. (please refer to DT97-3 for more details) s 4 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Static Electrical Characteristics Driver Function VBIAS (VCC, VBS1,2,3)=15V, TJ=25C, unless otherwise specified. The VIN and IIN parameters are referenced to COM and are applicable to all six channels. (Note 3) Symbol Description Min TYP Max Unit VIN,TH+ Positive going input threshold for LIN, HIN, FLT/EN 2.5 --- --- V VIN,TH- Negative going input threshold for LIN, HIN, FLT/EN --- --- 0.8 V VCCUV+, VBSUV+ VCC/VBS supply undervoltage, Positive going threshold 10.6 11.1 11.6 V VCCUV-, VBSUV- VCC/VBS supply undervoltage, Negative going threshold 10.4 10.9 11.4 V VCCUVH, VBSUVH VCC and VBS supply undervoltage lock-out hysteresis --- 0.2 --- V IQBS Quiescent VBS supply current --- --- 150 A IQCC Quiescent VCC supply current --- --- 3.2 mA ILK Offset Supply Leakage Current --- --- 50 A IIN+ Input bias current VIN=3.3V for LIN, HIN, FLT/EN --- 100 195 A IIN- Input bias current VIN=0V for LIN, HIN, FLT/EN -1 --- --- A ITRIP+ ITRIP bias current VITRIP=3.3V --- 3.3 6 A ITRIP- ITRIP bias current VITRIP=0V VITRIP ITRIP threshold Voltage VITRIP_HYS RFLT -1 --- --- A 0.44 0.49 0.54 V ITRIP Input Hysteresis --- 0.07 --- V Fault low on resistance --- 50 100 Dynamic Electrical Characteristics VBIAS (VCC, VBS1,2,3)=15V, TJ=25C, unless otherwise specified. Dynamic parameters are guaranteed by design. (Note 3) Symbol Description Min Typ Max Unit Conditions TFILIN Input to Output propagation turn-on delay time (see Fig.12) Input to Output propagation turn-off delay time (see Fig.12) Input filter time (HIN,LIN) TFILEN Input filter time (FLT/EN) TEN EN low to six switch turn-off propagation delay (see fig. 3) TFLT ITRIP to Fault propagation delay 400 600 800 ns VIN=0 or VIN=5V, VITRIP=5V TBLT-TRIP ITRIP Blanking Time 100 150 --- ns VIN=0 or VIN=5V, VITRIP=5V --- --- 1.5 s IC=5A, V =300V 220 290 360 ns VIN=0 or VIN=5V --- 40 75 ns External dead time> 400ns 1.1 1.7 2.3 1 1.5 1.9 TON TOFF ITRIP to six switch turn-off propagation delay (see fig. 2) Internal Dead Time injected by driver Matching Propagation Delay Time (On & Off) all channels TITRIP DT MT TFLT-CLR 5 Post ITRIP to six switch turn-off clear time (see fig. 2) www.irf.com --- --- 1.15 s --- --- 1.15 s --- 310 --- ns VIN=0 or VIN=5V 100 200 --- ns VEN=0 or VEN=5V --- --- 1.35 s VIN=0 or VIN=5V, VEN=0 (c) 2015 International Rectifier ms + IC=5A, V =300V + TC = 25C TC = 100C Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Thermal and Mechanical Characteristics Symbol Description RTH(J-C) Thermal resistance, per IGBT Min Typ Max --- 3.2 4.0 Unit RTH(J-C) Thermal resistance, per Diode --- 5.0 6.3 RTH(C-S) Thermal resistance, C-S --- 0.1 --- CTI Comparative Tracking Index 600 --- --- V --- m BKCurve Curvature of module backside 0 --Note 5: Flatness of the heatsink should be between -50m to 100m. Internal NTC - Thermistor Characteristics Conditions Inverter Operating Condition Flat, greased surface. Heatsink compound thermal conductivity 1W/mK C/W Convex only Symbol Description Min Typ Max Unit R25 Resistance 44.65 47 49.35 k TC = 25C Conditions R125 Resistance 1.27 1.41 1.56 k TC = 125C B B-constant (25-50C) 3989 4050 4111 k Temperature Range -40 --- 125 C Typ. Dissipation constant --- 1 --- mW/C R2 = R1e [B(1/T2 - 1/T1)] TC = 25C Input-Output Logic Level Table V+ LIN1,2,3 IC Driver (24,25,26) HIN1,2,3 LIN1,2,3 U,V,W 0 1 0 V 1 0 0 1 0 U,V,W 1 0 0 0 Off (10,6,2) 1 0 1 1 Off 1 1 X X Off 0 X X X Off Lo Qualification Information Qualification Level Machine Model ESD ITRIP 1 Ho HIN1,2,3 (20,22,23) FLT/EN Human Body Model + Industrial (per JEDEC JESD 47E) Class C (per JEDEC standard JESD22-A115-A) Class 1C (per JEDEC standard JESD22-A114-D) RoHS Compliant Yes Qualification standards can be found at International Rectifier's web site http://www.irf.com/ Higher qualification ratings may be available should the user have such requirements. Please contact your International Rectifier sales representative for further information. 6 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A HIN1,2,3 LIN1,2,3 ITRIP U,V,W Figure 1. Input/Output Timing Diagram HIN1,2,3 LIN1,2,3 50% ITRIP 50% TFLT 50% FLT U,V,W 50% 50% TITRIP TFLT-CLR Figure 2. ITRIP Timing Waveform EN 50% TEN U,V,W 50% Figure 3. Output Enable Timing Diagram Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge output voltage would be determined by the direction of current flow in the load. 7 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Module Pin-Out Description Pin 1 VB3 2 W,VS3 3 High Side Floating Supply Voltage 3 Output 3 - High Side Floating Supply Offset Voltage None 5 VB2 High Side Floating Supply Voltage 2 6 V,VS2 7 Output 2 - High Side Floating Supply Offset Voltage N/A None 9 VB1 High Side Floating Supply Voltage 1 10 U,VS1 8 11 12 13 14 N/A + V Output 1 - High Side Floating Supply Offset Voltage None Positive Bus Input Voltage N/A None 16 ITRIP Current Protection Pin 17 VRU Low Side Emitter Connection - Phase 1 18 FLT/EN 15 www.irf.com Description N/A 4 8 Name Fault Output and Enable Pin 19 VRV Low Side Emitter Connection - Phase 2 20 HIN1 Logic Input High Side Gate Driver - Phase 1 21 VRW Low Side Emitter Connection - Phase 3 22 HIN2 Logic Input High Side Gate Driver - Phase 2 23 HIN3 Logic Input High Side Gate Driver - Phase 3 24 LIN1 Logic Input Low Side Gate Driver - Phase 1 25 LIN2 Logic Input Low Side Gate Driver - Phase 2 26 LIN3 Logic Input Low Side Gate Driver - Phase 3 27 VTH Temperature Feedback 28 VCC +15V Main Supply 29 VSS Negative Main Supply (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Typical Application Connection IRAM256-1567A 1 W, VS3 (2) W BOOT-STRAP CAPACITORS 3-Phase AC MOTOR VB2 (5) V, VS2 (6) VB1 (9) U, VS1 (10) U V+ V+ (13) DC BUS CAPACITORS ITRIP (16) VRU (17) PHASE LEG CURRENT SENSE FLT/EN (18) VRV (19) HIN1 (20) VRW (21) HIN2 (22) HIN3 (23) LIN1 (24) CONTROLLER IRAM256-1567A V CURRENT SENSING CAN USE A SINGLE SENSE RESISTOR OR PHASE LEG SENSING AS SHOWN VB3 (1) LIN2 (25) LIN3 (26) VTH (27) VDD (28) VSS (29) 15 V 5V 100nF 10m 0.1m 29 Enable 1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. In order to provide good decoupling between VCC-VSS and VB1,2,3-VS1,2,3 terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency capacitors, typically 0.1F, are strongly recommended. 3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on IR design tip DN 98-2a, application note AN-1044 or Figure 9. Bootstrap capacitor value must be selected to limit the power dissipation of the internal resistor in series with the VCC. (see maximum ratings Table on page 3). 4. After approx. 2ms the FAULT is reset. (see Dynamic Characteristics Table on page 5). 5. PWM generator must be disabled within Fault duration to guarantee shutdown of the system, overcurrent condition must be cleared before resuming operation. 9 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 Maxim um Output Phase RMS Current - A IRAM256-1567A 12 V+=320V V+=400V 10 8 6 4 TC = 90C TC = 100C TC = 125C 2 0 0 2 4 6 8 10 12 14 16 18 20 PWM Sw itching Frequency - kHz Figure 4. Maximum Sinusoidal Phase Current vs. PWM Switching Frequency Sinusoidal Modulation, TJ=150C, MI=0.8, PF=0.6, fmod=50Hz Maxim um Output Phase RMS Current - A 9 8 7 6 5 FPWM = 6kHz FPWM = 16kHz FPWM = 20kHz 4 3 V+=320V V+=400V 2 1 0 1 10 100 Modulation Frequency - Hz Figure 5. Maximum Sinusoidal Phase Current vs. Modulation Frequency Sinusoidal Modulation, TJ=150C, TC=100C, MI=0.8, PF=0.6 10 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A 160 140 Total Pow er Loss- W 120 100 80 60 40 IOUT = 9A IOUT = 7.5A IOUT = 6A 20 0 0 2 4 6 8 10 12 14 16 18 20 PWM Sw itching Frequency - kHz Figure 6. Total Power Losses vs. PWM Switching Frequency + Sinusoidal Modulation, V =400V, TJ=150C, MI=0.8, PF=0.6, fmod=50Hz 140 Total Pow er Loss - W 120 100 80 60 40 FPWM = 20kHz FPWM = 16kHz FPWM = 6kHz 20 0 0 1 2 3 4 5 6 7 8 9 Output Phase Current - ARMS Figure 7. Total Power Losses vs. Output Phase Current + Sinusoidal Modulation, V =400V, TJ=150C, MI=0.8, PF=0.6, fmod=50Hz 11 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Max Allow able Case Temperature - C 160 140 120 100 FPWM = 6kHz FPWM = 16kHz FPWM = 20kHz 80 60 40 0 1 2 3 4 5 6 7 8 9 Output Phase Current - ARMS Figure 8. Maximum Allowable Case Temperature vs. Output RMS Current per Phase + Sinusoidal Modulation, V =400V, TJ=150C, MI=0.8, PF=0.6, fmod=50Hz 160 IGBT Junction Tem perature - C TJ avg = 1.15 x TT herm + 32 150 140 130 120 110 100 103 90 65 70 75 80 85 90 95 100 105 110 115 Internal Thermistor Temperature Equivalent Read Out - C Figure 9. Estimated Maximum IGBT Junction Temperature vs. Thermistor Temperature + Sinusoidal Modulation, V =400V, Iphase=5Arms, fsw=16kHz, fmod=50Hz, MI=0.8, PF=0.6 12 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Figure 10. Thermistor Readout vs. Temperature (4.7kohm pull-up resistor, 5V) and Normal Thermistor Resistance values vs. Temperature Table. Figure 11. Recommended Bootstrap Capacitor Value vs. Switching Frequency 13 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Figure 12. Switching Parameter Definitions IC VCE IC VCE HIN /LIN 50% HIN /LIN 90 % IC 50% VCE 90 % IC 50% HIN /LIN HIN /LIN 50% VCE 10 % IC 10 % IC tr tf TON TOFF Figure 12a. Input to Output propagation turnon delay time. IF Figure 12b. Input to Output propagation turnoff delay time. VCE HIN /LIN Irr trr Figure 12c. Diode Reverse Recovery. 14 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A V+ IN Ho Hin1,2,3 IC Driver U,V,W Lo Lin1,2,3 IO Figure CT1. Switching Loss Circuit V+ Lin1,2,3 IN Ho Hin1,2,3 IC Driver U,V,W Lo IO Io Figure CT2. S.C.SOA Circuit V+ IC Driver Lin1,2,3 IN Ho Hin1,2,3 U,V,W IO Lo Io Figure CT3. R.B.SOA Circuit 15 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Package Outline IRAM256-1567A Missing pins: 3,4,7,8,11,12,14,15 Dimensions in mm For mounting instruction see AN-1049 16 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015 IRAM256-1567A Package Outline IRAM256-1567A2 Missing pins: 3,4,7,8,11,12,14,15 Dimensions in mm For mounting instruction see AN-1049 Data and Specifications are subject to change without notice IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903 Visit us at www.irf.com for sales contact information 17 www.irf.com (c) 2015 International Rectifier Submit Datasheet Feedback September 4, 2015