MULTI-BEAM XL Power Distribution Connector System
MULTI-BEAM XL is a
blind-mateable board-to-
board power distribution
connector system. The
heart of the MULTI-BEAM XL
connector is the unique
power contact which offers
higher current ratings, lower
contact resistance and
lower mating forces than
alternative designs. The
connector is designed and
manufactured in a modular
approach and therefore
allows the customer to
select the number of power
and signal contacts as well
as the mating sequence
of contacts they need for
their specific application.
The product is also avail-
able in versions complying
to the Server Systems
Infrastructure (SSI) Standard.
The MULTI-BEAM XL prod-
uct offers high reliability
and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems.
MULTI-BEAM XL connectors
are ideal for blind-mating in
modular and rack mounted
systems. The high perform-
ance design and heavy
gold plated contacts meet
requirements across many
applications including
Power Distribution for
compact (1U) computer
servers up through
High-End Servers, Fault-
tolerant Computers,
Networking Equipment,
Telecommunication Switches,
Medical Instrumentation
and Industrial Control
equipment.
The compact design also
meets the I/O needs of
modern Modular and
Hot-Swappable redundant
(N+1) Power Supplies
and Uninterruptible
Power Supplies.
Board Mount Connectors
Product Facts
■Single-piece molded
housings
■Custom configurable
modular design
■AC and DC power in the
same connector — Meets
UL safety requirements
■Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
■Compact size — ideal for
distributed DC power
applications
■Molded-in guide pins
provide generous blind-
mateability
■Up to 3 levels of contact
sequencing:
■1st — Pwr/Gnd
■2nd — Pwr & Signals
■3rd — Trigger Signals
■Low Mating and Un-mating
force
■Solder or press-fit
termination to PCB
■Meets SSI power connector
requirements for DPS, MPS
and HPS applications
■30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
■All MULTI-BEAM XL
products in this section are
RoHS compliant
Technical Documents
Product Specifications —
108-1973
Application Specification —
114-13038
File # E28476
File # LR7189
For More Information
Internet
http://tycoelectronics.com
Check out product information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
R
R
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
11
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System (Continued)
■Improved MULTI-BEAM XL power contact design features
eight independent beams which provide:
■Electrical performance — Parallel current paths yield a
lower contact resistance
■Mechanical performance — Tuned beam design provides
low mating forces and high durability life cycles
■Traditional Dual-Beam design also available
■Twin-beam signal receptacle contact design mates on milled
surface, to reduce plating wear / and improve durability
■MULTI-BEAM XL connector assures you of
EXTRA LONG CONTACT WIPE
■Power contacts feature up to 0.200′′ [5.08mm] minimum
wipe
■Shortest “trigger” signal contacts feature a minimum wipe
of 0.100′′ [2.54mm]
Contact Wipe Contact Type Description Sequence Minimum Wipe
Power (or GND) Contact Make First
Break Last (MFBL) 1 0.200′′ [5.08mm]
Power Contact Standard 2 0.150′′ [3.81mm]
Signal Contact Standard 2 0.150′′ [3.81mm]
Signal (trigger) Contact Make Last
Break First (MLBF) 3 0.100′′ [2.54mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
■MULTI-BEAM XL connectors provides
EXPANDABLE LENGTH connectors
■Overall length is expandable to accommodate up to
36 power contacts
■Contact spacings are expandable to accommodate higher
voltages and/or higher current requirements
■Base metal made from high conductivity copper alloy
(over 98% copper) offers superior performance compared to
alternative materials (brass, phosphor bronze, beryllium
copper, etc.) often used in power connectors
■0.100′′ [2.54mm] x 0.100′′ [2.54mm] PCB contact grid
Application Flexibility
Right Angle Receptacle
Vertical Plug
Power Contacts
Right Angle Receptacle
Right Angle Plug
Vertical Receptacle
Vertical Plug
Vertical Receptacle
Right Angle Plug
Signal Contacts
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the
Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some
popular configurations are shown in the tables below.
Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates
Signal. The corresponding contact spacing and voltage ratings are shown below.
ACP P HDP S
0.300′′ [7.62mm] spacing 0.250′′ [6.35mm] spacing 0.200′′ [5.08mm] spacing 0.100′′ [2.54mm] grid
300 Volts* 200 Volts* Connection to same voltage* 60 Volts*
* With circuit board designed to UL 1950, IEC 60950
Board Mount
Connectors
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
12
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System (Continued)
Vertical Receptacles
Right Angle Receptacles
Configuration * Part Application Overall PCB Tail Type Power Contact
Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450540-1 SSI “DPS” 1.925′′ [48.90mm] Press-fit No
2P/24S/2P 6450140-1 Distributed DC Power + Signal 2.250′′ [57.15mm] Solder No
3P/24S/3P 1-6450140-0 Distributed DC Power + Signal 2.750′′ [69.85mm] Solder No
4P/24S/4P 6450150-6 Distributed DC Power + Signal 3.350′′ [85.09mm] Solder Yes
4P/24S/3ACP 6450150-3 AC and DC Power + Signal 3.150′′ [80.01mm] Solder Yes
3ACP/24S/5P 6450550-1 AC and DC Power + Signal 3.400′′ [86.36mm] Press-fit Yes
5P/24S/6P 6450540-2 SSI “DPS” 4.350′′ [110.49mm] Press-fit No
6P/24S/6P 4-6450550-5 Distributed DC Power + Signal 4.250′′ [107.95mm] Press-fit No
10P/84S/10P 6450140-4 Distributed DC Power + Signal 7.750′′ [196.85mm] Solder No
10P/24S/12P 3-6450550-2 Distributed DC Power + Signal 5.800" [147.32mm] Press-fit Yes
3P 6450543-1 DC Power 1.400′′ [35.56mm] Press-fit No
3ACP 6450543-6 AC Power 1.550" [39.37mm] Press-fit No
4P 6450543-5 DC Power 1.650" [41.91mm] Press-fit No
5P 6450553-1 DC Power 1.900′′ [48.26mm] Press-fit Yes
6P 6450553-2 DC Power 2.050′′ [52.07mm] Press-fit Yes
7P 6450543-3 DC Power 2.400′′ [60.96mm] Press-fit No
8P/28S 6450142-3 Distributed DC Power + Signal 3.350′′ [85.09mm] Solder No
14P/32S 6450152-1 Distributed DC Power + Signal 4.950′′ [125.73mm] Solder Yes
24S/6P 6450551-1 Distributed DC Power + Signal 2.750" [69.85mm] Press-fit Yes
24S/3ACP 6450151-3 Distributed DC Power + Signal 2.200" [55.88mm] Solder Yes
24S/8P 6450541-5 Distributed DC Power + Signal 3.250" [82.55mm] Press-fit No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Configuration * Part Application Overall PCB Tail Type Power Contact
Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450160-3 SSI “DPS” 1.925′′ [48.90mm] Solder No
2P/24S/2P 1-6450160-0 Distributed DC Power + Signal 2.250′′ [57.15mm] Solder No
3P/24S/3P 6450570-2 Distributed DC Power + Signal 2.750′′ [69.85mm] Press-fit Yes
3ACP/24S/5P 6450170-2 AC and DC Power + Signal 3.400′′ [86.36mm] Solder Yes
3ACP/24S/6P 6450170-8 AC and DC Power + Signal 3.650′′ [92.71mm] Solder Yes
5P/24S/6P 6450160-5 SSI “MPS” 4.350′′ [110.49mm] Solder No
5P/32S/5P 6450560-2 Distributed DC Power + Signal 3.950′′ [100.33mm] Press-fit No
7P/32S/7P 6450560-4 Distributed DC Power + Signal 4.350′′ [110.49mm] Press-fit No
8P/28S 6450172-2 Distributed DC Power + Signal 3.350′′ [85.09mm] Solder Yes
8P/32S/8P 6450160-1 AC and DC Power + Signal 5.450′′ [138.43mm] Solder No
10P/84S/10P 6450160-6 AC and DC Power + Signal 7.750′′ [196.85mm] Solder No
3ACP 6450173-1 AC Power 1.550′′ [39.37mm] Solder Yes
8P 6450163-2 DC Power 2.650′′ [67.31mm] Solder No
14P/32S 6450172-1 Distributed DC Power + Signal 4.950′′ [125.73mm] Solder Yes
16S/4P 6450161-1 Distributed DC Power + Signal 2.050" [52.07mm] Solder No
24S/6P 6450161-2 Distributed DC Power + Signal 2.750" [69.85mm] Solder No
24S/8P 6450161-6 Distributed DC Power + Signal 3.250" [82.55mm] Solder No
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Board Mount Connectors
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
13
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System (Continued)
Configuration * Part Application Overall PCB Tail Type Signal Contact
Number Length "and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450330-1 SSI “DPS” 1.925" [48.90mm] Solder Yes
2P/24S/2P 6450120-2 Distributed DC Power + Signal 2.250" [57.15mm] Solder No
3P/24S/3P 6450130-6 Distributed DC Power + Signal 2.750" [69.85mm] Solder Yes
4P/24S/3ACP 6450130-4 AC and DC Power + Signal 3.150" [80.01mm] Solder Yes
3ACP/24S/5P 6450130-3 AC and DC Power 3.400" [86.36mm] Solder Yes
3ACP/24S/6P 1-6450130-4 AC and DC Power + Signal 3.650" [92.71mm] Solder Yes
5P/24S/6P 6450230-1 SSI “DPS” 4.350" [110.49mm] Solder Yes
5P/32S/5P 2-6450120-4 Distributed DC Power + Signal 3.950" [100.33mm] Solder No
6P/24S/6P 2-6450120-7 Distributed DC Power + Signal 4.250" [107.95mm] Solder No
8P/32S/8P 6450120-1 Distributed DC Power + Signal 5.450" [138.43mm] Solder No
10P/84S/10P 6450120-6 Distributed DC Power + Signal 7.750" [196.85mm] Solder No
10P/24S/12P 4-6450130-6 Distributed DC Power + Signal 5.800" [147.32mm] Solder Yes
16S/4P 6450231-1 Distributed DC Power + Signal 2.050" [52.07mm] Solder Yes
24S/6P 6450131-7 Distributed DC Power + Signal 2.750" [69.85mm] Solder Yes
24S/3ACP 6450121-3 Distributed DC Power + Signal 2.200" [55.88mm] Solder No
3ACP 6450123-3 AC Power 1.550" [39.37mm] Solder N/A
3P 6450123-1 DC Power 1.400" [35.56mm] Solder N/A
4P 6450123-2 DC Power 1.650" [41.91mm] Solder N/A
5P 6450123-6 DC Power 1.900" [48.26mm] Solder N/A
6P 6450523-2 DC Power 2.050" [52.07mm] Press-fit N/A
7P 6450123-5 DC Power 2.400" [60.96mm] Solder N/A
8P/28S 6450132-3 Distributed DC Power + Signal 3.350" [85.09mm] Solder Yes
14P/32S 6450132-4 Distributed DC Power + Signal 4.950" [125.73mm] Solder Yes
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Right Angle Plugs
Configuration * Part Application Overall PCB Tail Type Signal Contact
Number Length "and [mm] (Solder, Press-Fit) Sequencing
1P/16S/1P 6600333-9 Distributed DC Power + Signal 1.650" [41.91mm] Press-fit Yes
1P/24S/1P 6600330-4 SSI “DPS” 1.925" [48.90mm] Solder Yes
2P/16S/2P 1-6600333-0 Distributed DC Power + Signal 2.150" [54.61mm] Press-fit Yes
2P/24S/2P 1-6600333-2 Distributed DC Power + Signal 2.250" [57.15mm] Press-fit Yes
3P/16S/3P 6600333-7 Distributed DC Power + Signal 2.650" [67.31mm] Press-fit Yes
3ACP/24S/3ACP 1-6600333-1 AC Power + Signal 3.150" [80.01mm] Press-fit No
4P/24S/4P 6600333-6 Distributed DC Power + Signal 3.350" [85.09mm] Press-fit Yes
5ACP/24S/5ACP 6600333-1 Distributed DC Power + Signal 4.350" [110.49mm] Press-fit Yes
7P/32S/7P 6600330-5 Distributed DC Power + Signal 4.350" [110.49mm] Solder No
24S/8P 6600323-2 Distributed DC Power + Signal 3.250" [82.55mm] Press-fit No
3ACP 6450503-3 AC Power 1.550" [39.37mm] Press-fit N/A
8P 6600303-1 DC Power 2.650" [67.31mm] Press-fit N/A
* Custom configurations are available — see page 28 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Board Mount Connectors
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
14
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System (Continued)
Specifications
Materials
Housing — High temperature thermo-
plastic, UL 94V-0
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
Finish
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Note: Tin-lead plating also available on
press-fit connectors
Performance Specifications
Up to 55 Amps per power contact,
de-rated to 35 Amps in equally ener-
gized (8 adjacent positions) connector.
Up to 4 Amps per signal contact,
de-rated to 1.5 Amps in equally
energized 24-position pin field.
Maximum Continuous Operating
Temperature — 105°C.
Contact Resistance — 0.7 milli-ohm
Durability — 250 cycle
Radial Mis-alignment Capability —
± 0.075″[1.91mm]
Minimum of 0.100″[2.45mm] of
contact wipe on shortest signal contact
0
10
20
30
40
50
60
70
80
0 5 10 15 20 25 30 35 40 45 50 55
Current per Contact (Amps)
1Contact 8Adjacent Contacts
Temperature Rise °C
Performance @ 30 Amps per Contact
0
5
10
15
20
25
30
1246810
Power Contacts on .250" [6.35mm]Pitch
Temperature Rise °C
Board Mount Connectors
See Cable Connectors on Pages 18-27
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
15
Board-to-Board Products
“NEW” MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System
The Cable Pass-Through
MULTI-BEAM XL recepta-
cles securely terminate up
to a 10 AWG wire directly
into MULTI-BEAM XL pcb
mounted receptacles. The
design includes a “terminal
position assurance” (TPA)
feature that ensures the
manually inserted wires are
fully seated. The product
offers a unique way of
using the MULTI-BEAM XL
pcb receptacles as a sort
of “docking” connector.
A single docking connector
is far easier to mate to and
to design around in a blind-
mate application, than
multiple power and signal
connectors. By separating
some circuits to be cable
terminated and some to be
pcb terminated it allows both
high voltage (AC) and low
voltage (DC) power to pass
through the same connector.
This separation of the AC
and DC power eliminates
the concerns of high volt-
age power running through
circuit boards better suited
to carry only low voltage
circuitry. Additional
applications may include
designs where the power
is better routed directly to
a different pcb, through
cables, yet pass through a
single docking connector
for ease in system design.
The Cable Pass-Through
connector is offered in both
right angle or vertical pcb
mount orientations and is
supplied with either press-
fit or solder pc tails. The
connector is mate-able to
either pcb mounted or cable
mounted MULTI-BEAM XL
or MULTI-BEAM XLE plugs.
All MULTI-BEAM XL cable
connectors are supplied
pre-assembled by
Tyco Electronics.
Product Facts
■Combines PCB and Cable
mounted contacts
■Ideal for separating AC input
from DC input
■Eliminates FASTON tab
interface at the back of the
connector housing
■Requires less space than
two housing designs
■Terminates 14 AWG up to
8 AWG wire
■Mates with Tyco Electronics
Vertical and Right Angle
PCB plugs
■High strength housing
materials
■RoHS Compliant
Technical Documents
Product Specification —
108-1973 and 108-2157
Application Specification —
114-13038
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
16
Board-to-Board Products
“NEW” MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System (Continued)
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
17
Board-to-Board Products
Available Part Numbers
Configurations Right Angle Receptacles Right Angle Plugs Vertical Receptacles Vertical Plugs
3CP/1P/24S/2P 6450178-1 6450130-2 ——
3CP/24S/2P 6450178-2 2-6450130-6 ——
3CP/24S/3ACP 1888179-1 2-6450330-6 ——
3CP/4P/24S 6450578-1 1-6450132-3 6450558-1 6600310-5
3ACP/24S/6P — 1-6450130-4 6450558-2 —
3CP/8P/12S 1888132-1 ———
3CP/20S/10P 6450578-2 6-6450130-2 ——
3CP/16S 6450668-1 6450622-1 ——
Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
Configuration Description
CP ACP P HDP S
AC Power AC Power DC Power High Density Signal
Power
Cable Power PC Mount PC Mount PC Mount PC Mount
.300" spacing .300" spacing .250" spacing .200" spacing .100" grid
“NEW” MULTI-BEAM XL Coax Pass-Thru
Combine power, coax and signal all in one connector
Right Angle Plug Cable Receptacle
292495-1 292491-1
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies
MULTI-BEAM XL Cable
Assemblies allow designers
freedom to connect power
supplies and power
distribution subassemblies
in a wide variety of
applications. Expanding
beyond board-to-board
applications the cable
assemblies are available for
both cable-to-board or panel
mount applications and can
terminate 8-16 AWG and
22-26 AWG wires all in one
connector, without using
adapter circuit boards. In
addition, the power contacts
are designed to be able to
accept two-wire terminations
which can further reduce
harness complexity by
reducing or eliminating
mid-wire splices.
The use of high temperature
glass filled housing materials,
redundant contact retention
and high conductivity
contact materials allows
the use of this connector in
very high current density
applications. The features
work together to result in a
highly durable and compact
power connector, which
offers industry leading
minimum millivolt drop
through the connection. The
connector was designed to
pass the UL 1977 and IEC
60950 finger probe test
which makes the connector
touch-safe. The insulation
crimp adds further safety
by keeping the insulation
from being pulled away
from the termination point.
These features eliminate the
need for a secondary cable
clamp which often can be
size prohibitive.
The cable connectors
are designed to mate to
the de-facto standard
Tyco Electronics
MULTI-BEAM XL Right
Angle or Vertical PCB
Plugs. The combination of
pcb and cable connections,
both with mixed power
and signal arrangements
provides a universal power
distribution connector
systems.
The cable assemblies are
all RoHS compliant,
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ cable
assembly manufacturing
facilities.
Cable Receptacle
Assemblies
Product Facts
■Single one-piece housing
design
■Terminal Position
Assurance (TPA) Secondary
Locks on contacts assure no
contact back-out
■Pre-assembled made-to-
order cable assemblies
■Installation to panel
provides float in X, Y and Z
directions
■Insulation crimp on all
contacts
■30 microinch (.76 micro-
meters) gold plated
contacts for high reliability
■Touch-safe design passes
UL1977 and IEC 60950
finger probe test
■AC and DC power in the
same connector — meets
UL & IEC safety
requirements
■All MULTI-BEAM XL
products in this section are
RoHS compliant
Technical Documents
Product Specification —
108-2157
Application Specification —
114-13112
For More Information
Internet http://tycoelectronics.com
Check out product information at: http://mbxl.tycoelectronics.com
Technical Support Center 1-800-522-6752
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
18
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Floating XYZ Panel-Mount
Receptacle
• 0.060" [1.52] Nominal Float in X, Y
and Z direction
• For modular installation of large
power distribution systems
• Single connector replaces multiple
power and signal connectors
Cable-to-Board Receptacle
• Easy to mate/disconnect with
squeeze-to-release latches
• Mates to right angle or vertical
MULTI-BEAM XL STR plugs
• Replaces two traditional connectors
(1 signal and 1 power) with just
1 connector
Slide- to-Lock Receptacle
• 0.030" [0.76] nominal float in X and
Y direction
• Ideal for modular installation of
smaller systems requiring less space
and less float — such as fan trays
• Replaces connectors which use
multiple low power contacts to carry
the total current
• Power only or Power Plus signal
mixed
XYZ Series
Floating XYZ Panel-Mount Cable Receptacle
(2P + 24S + 2P)
STL Series
Configurations/Applications
Power
Circuitry
Signal
Circuitry Guide Post
(2 Places)
Mounting Hole
(2 Places)
Panel Alignment
Key
Secondary Lock
(1 Per Power Contact) Housing
Wires
Secondary Locks on
Signal Contacts
Slide-to-Lock Cable Receptacle
(3 ACP)
Panel Alignment
Key (2 Places) Power
Circuitry Guide Post
(2 Places)
Housing
Secondary Lock
(1 Per Power Contact)
Panel
Stop
Wires
Locking
Tab
Spring
Latch
STR Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Power
Circuitry
Mating Alignment
Key (2 Places)
Housing
Secondary Lock
(1 Per Power Contact) Wires
Signal
Circuitry
Squeeze Latch
(2 Places)
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
19
Board-to-Board Products
Secondary Locks on
Signal Contacts
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Product Facts
■High strength glass-filled
housing materials
■Expandable/modular
housing design
■PMT Series floats
+/- 0.060" [1.52] in X, Y and
Z directions
■STL series floats 0.030"
[0.76] in X and Y directions
■Mounting Hardware Kits:
Part Number 1600914-1 —
Standard
Part Number 1600914-3 —
High Force
Power and Signal Module Specifications
Maximum Wire Size Max. Insulation Dia.
Power Module Widths: Module Designation AWG [mm2]inches [mm]
0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] 0.272 [6.91]
0.250 [6.35] (P) 250 (P) 10 [6.6] 0.215 [5.46]
0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] 0.156 [3.96]
Wire Range Insulation Range
Signal Module Width Module Designation AWG [mm2] inches [mm]
0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] 0.036-0.054 [0.91-1.37]
Part Numbers
Available XYZ STL Mating PCB Plugs
Configurations Series Series Vertical Right Angle
3ACP 1600606-2 292499-1 6450503-3 6450123-3
4P — 292499-4 6600303-2 6450123-2
4ACP — 292499-3 6600303-3 —
5P 1600606-1 1761419-2 — 6450123-6
1P/16S/1P 1-1600636-3 1761819-4 6600333-9 —
1P/24S/1P 1600636-9 — 6600330-4 6450330-1
2P/16S/2P 1-1600636-0 — 1-6600333-0 —
2P/24S/2P 1600636-2 1761819-2 6600333-5 1-6450330-4
3P/16S/3P 1600636-8 — 6600333-7 —
3ACP/24S/3ACP 1-1600636-4 — 1-6600333-1 —
4P/24S/4P 1-1600636-5 — 6600333-6 —
5ACP/24S/5ACP 1600636-1 — 6600333-1 5-6450130-0
7P/48S/7P 1-1600636-6 ——3-6450120-4
Panel Mount Receptacles
Power Module
X, Y, Z Floating Receptacle Slide-to-Lock Receptacle
Signal Module
Part numbers shown identify the
main receptacle connector housing.
Additional components (contacts,
contact locks, etc.) are used to
complete the cable assembly.
See page 22 for contacts,
secondary locks and application
equipment information.
Configurations/Part Numbers
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
20
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Note: All part numbers are RoHS compliant.
Product Facts
■High strength glass-filled
housing
■Pre-installed squeeze-to-
release latches.
■Expandable/Modular
housing design
■Mates to Tyco Electronics
Vertical or Right Angle PCB
Plugs
Technical Documents:
Product Specification —
108-2157
Application Specification —
114-13112
Available Part Numbers
Configurations STR Mating PCB Plugs
Series Vertical Right Angle
2ACP 1600798-2 6600393-1 6450129-1
3P 1600798-3 6600393-2 6450129-2
3ACP 1600798-5 ——
4P 1600798-4 6600390-1 6450129-3
6P 1600798-1 6600393-3 —
1P/24S/1P 1600788-8 6600380-2 6450128-1
2P/8S/2P 1-1600788-3 — 6450128-6
2P/16S/2P 1-1600788-0 6600383-5 —
2P/24S/2P 1600788-1 6600383-3 6450128-2
3ACP/24S/3ACP 1-1600788-2 6600383-6 —
4P/24S/4P 1-1600788-4 6600383-7 6450128-5
Cable-to-Board
Squeeze-to-Release
Receptacles
See page 22 for contacts,
secondary locks and application
equipment information.
Power Module Signal Module
Configurations/Part Numbers
STR Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Power
Circuitry
Mating Alignment
Key (2 Places)
Housing
Secondary Lock
(1 Per Power Contact) Wires
Signal
Circuitry
Squeeze Latch
(2 Places, pre-installed)
Power and Signal Module Specifications
Maximum Wire Size Max. Insulation Dia.
Power Module Widths: Module Designation AWG [mm2]inches [mm]
0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] .272 [6.91]
0.250 [6.35] (P) 250 (P) 10 [6.6] .215 [5.46]
0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] .156 [3.96]
Wire Range Insulation Range
Signal Module Width Module Designation AWG [mm2] inches [mm]
0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] .036-.054 [0.91-1.37]
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
21
Board-to-Board Products
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Board-to-Board Products
22
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Note: All part numbers are RoHS compliant.
Note: One secondary lock needed for each power contact.
Power Connectors & Interconnection Systems
Power Contacts
Wire Size Range Insulation Plating Housing Part Number Applicator Tool
AWG Diameter Width
.156 .Tin .200 or .250 1385635-3
12[3.96] Max. [5.08 or 6.35]
.156-.176 Tin .250 1-1600961-7 1385636-3
[3.96-4.47] [6.35] (make-first-break-last)
14 .120-.156 Tin .200 or .250 1-1600961-8 1385635-3
[3.05-3.96] [5.08 or 6.35] (Standard)
2 @ 16 .090 .Tin .250 1385636-3
[2.29] Max. [6.35]
Wire Size Range Insulation Plating Housing Part Number Applicator Tool
AWG Diameter Width
8.215-.272 Tin .300 1385637-3
[5.46-6.91] [7.62]
10 .176-.215 Tin .200 or .300 1-1600960-7 1385638-3
[4.47-5.46] [6.35 or 7.62] (make-first-break-last)
2 @ 12 .130 .Tin .300 1-1600960-8 1385637-3
[3.30] Max. [7.62] (Standard)
2 @ 14 .137 .Tin .300 1385637-3
[3.48] Max. [7.62]
Power Contact
Cable Receptacle
Components
Material and Finish
Body — 50 micro inches Nickel over
Tin
Mating Area — 30 micro inches Gold
over Nickel
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
Secondary Power Locks:
Part Number 1600903-X
Power Contact Secondary Lock
Part Number 1600903
Board-to-Board Products
23
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Secondary Locks
Float Mount Hardware Kit
Part Number 1600914-1
(Standard Force)
Part Number 1600914-3
(High Force)
1 Kit / Cable Assembly;
Kit includes 2 screws, 2 washers
and 2 springs
Note: Kit not needed for STR or
STL housings
Signal Contacts
Wire Size Range Insulation Version Part Number Extraction Tool
AWG Diameter
.036-.054 Low Pressure 531216-5 (reel) 91156-2
22-26 [0.91-1.37]
.036-.054 High Pressure 531224-6 (reel) 91156-2
[0.91-1.37]
Cable Receptacle
Components (Continued)
Material and Finish
Contact — Phosphor bronze plated
gold over nickel in mating area
Technical Documents
Product Specification
108-25031
Application Specification
114-25021
Secondary Signal Locks:
Part Number 1600902-X
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Insulation Barrel
Wire Barrel
Locking Lance
Panel Mount
Alignment Key
Note: One secondary lock needed
for each column of signal
contacts
Note: All part numbers are RoHS compliant.
Board-to-Board Products
24
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Product Specifications
Power Contacts —
50 Amps on single 8 AWG wire
Signal Contacts —
5 Amps on single 22 AWG wire
0.050" [1.27] minimum float in X,
Y and Z direction
Sequenced Mating —
3 Levels Pwr/Grnd, Pwr & Signal,
Signal 250 Cycle Durability
Additional temperature-rise
data available, contact
Tyco Electronics Product
Engineering.
Current/temperature rise
data shown — from End-Of-
Life qualification test.
Specifications
For more information see the product website @ http://mbxl.tycoelectronics.com
XYZ Series
Connectors
Fully Mated
PC Board Right
Angle Plug
Assembly
Singular
Fasteners
Compression Spring
and Flat Washer
Installed onto
Shoulder Screw
Shoulder of
Shoulder Screw
Bottomed on Panel
STL Series
Panel Stop Must be
Against Back of Panel
Shoulder
Receptacle In
Front of Panel
Spring Latch Must Be
Engaged to Panel
STR Series
Connectors
Fully Mated
PC Board Right
Angle Plug
Assembly
Shoulder Latch
Engaged to Latch
Receiver of Mating
Plug Assembly
Installed Connector Illustration
Board-to-Board Products
25
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies
The newest addition to the
MULTI-BEAM XL cable
assemblies are the cable
mounted plugs. Produced
with modular molds, the
connectors can be made
in a wide variety of sizes.
The pcb mounted
MULTI-BEAM XL plugs are
typically rigidly mounted
to hot-swappable power
supplies and the systems
they connect with. The
“float blind-mate drawer
connector” design of the
MULTI-BEAM XL cable
connectors eliminates the
concern of an inadequately
aligned chassis. The con-
nector can accept mating
parts misaligned by as
much as 3mm (± 1.5mm),
and still mate without
applying stress to solder or
complaint pin terminations.
The MULTI-BEAM cable
plugs can terminate 8-14
AWG and 22-26 AWG wires
all in one connector, without
using adapter circuit
boards. The use of high
temperature glass filled
housing materials, redun-
dant contact retention and
high conductivity contact
materials allows the use of
this connector in very high
density applications.
The cable assemblies
are all RoHS compliant
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ internal
cable assembly manufac-
turing facilities.
Technical Documents
Product Specifications —
108-2157-1
Application Specifications —
114-13164
For More Information
Internet
http://tycoelectronics.com
Check out product
information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
Cable Plug Assemblies
Product Facts
■High strength housing
materials
■Hot-Pluggable
■Installation provides float in
X, Y and Z directions
■Sequenced mating
■RoHS complaint
■Modular mold design
provides configuration
flexibility
■Integral cable clamp
supports contacts and
provides strain relief in
minimum amount of space
■30 microinch (0.76
micrometers) gold plated
contacts for high reliability
■Sold only as part of a
pre-assembled cable
assembly
Board-to-Board Products
26
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Configurations/
Part Numbers
Module Maximum Wire Size Max.
Designation AWG mm2Insulation Dia.
300 (ACP) 8 10.5 .272
6.91
250 (P) 10 6.6 .215
5.46
200 (HDP) 12 2.6 .156
3.96
Module Maximum Wire Size Max.
Designation AWG mm2Insulation Dia.
Signals 22–26 0.14–0.32 .036–.054
0.91–1.37
Power Module Widths:
0.300″(ACP)
0.250″(P)
0.200″(HDP)
Signal Module Width:
0.200″(8 Contacts)
PMT STL Mating Receptacles* STR Mating
Configuration Series Series Series Receptacles
Plug Plug Vertical Right Angle Plug Vertical
3 ACP — 1761421-1 6450543-6 6450173-1 ——
4 P — 1761421-3 6450543-5 — 1600814-2 —
1P/16S/1P 1600236-5 1600820-2 — 2-6450170-0 1600238-4 6450740-4
1P/24S/1P 1600236-4 1600820-1 6450540-1 6450160-3 1600238-3 6450740-5
2P/24S/2P 1600236-6 1600820-3 — 2-6450170-1 1600238-5 6450740-6
3ACP/24S/3ACP 1600236-7 1600820-4 4-6450550-1 2-6450170-2 1600238-6 6450740-7
PMT Series — Panel Mount with total 3mm float in X,Y and Z directions
STL Series — Panel Mount with total 1.5mm float in X and Y directions
STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications
*Specifications on mating pcb mountable receptacles:
Product Specification — 108-2157-1
Application Specification — 114-13164
PMT STR
STL
Board-to-Board Products
27
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
“NEW” MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
PMT (Panel Mount) for True
X, Y, Z Floating
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Installation to panel
provides float in X, Y and
Z directions
Connector Styles
STL (Slide-to-Lock) —
Most Economical — Still
Offering X and Y Floating
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Installation to panel
provides float in X and Y
directions
STR (Squeeze-to-Release) —
To Connect Sub-assemblies
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Easy to mate/disconnect
with squeeze-to-release
latches
Intermateable with
Tyco Electronics
MULTI-BEAM XL pcb
mounted receptacles
Specifications
Wire Gauge — 8 AWG – 14 AWG
Sequenced Mating — 3 Levels:
Pwr/Gnd, Pwr & Signal, Signal
Current Carrying Capacity —
Power Contacts — 45 Amps* on single
8 AWG wire
Signal Contacts — 4 Amps on single
22 AWG wire
Durability — 250 Cycle
Temperature Range —
40°C – 105°C
Float — 1.5mm float in X, Y, and Z
Direction**
RoHS Compliant
UL, CSA, VDE Approvals Pending
*Based on End-of-Design Life
Qualification Tests
**Mated to Tyco Electronics
MULTI-BEAM XL receptacles only
■Offered as pre-assembled, fully tested cable assemblies,
as shown below
■Combines multiple power and signal connectors into a
single Power I/O Connector
Board-to-Board Products
28
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Connectors Custom Configuration Worksheet
1. Application Board-to-Board Cable-to-Board
2. Gender Plug (Male) Receptacle (Female)
Blind Mate specify Floating or Slide-to-Lock receptacle Latching
Cable Only
(Cable Only)
3. Orientation
Right Angle Vertical
PCB Only
4. Termination
10 AWG
24 AWG
12 AWG
26 AWG
14 AWG
8 AWG
22 AWG
Power
Signal
5. Termination Style
Press-Fit .135″[3.43mm]
Press-Fit .165″[4.19mm]
Solder tail .165″[4.19mm]
Solder tail .135″[3.43mm] Press-Fit .120″[3.05mm]
Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only)
(Mate-First-Break-Last) ( i.e. #1,#3, etc.)
Contact Centerline Spacings: .200′′[5.08mm] (HDP)
.250′′[6.35mm] (P)
.300′′[7.62mm](ACP)
Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...)
___ Enter the Positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only)
Note: Row A is standard (i.e. A1, A3, etc.)
Section C: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only)
(Mate-First-Break-Last, i.e. #1, #3, etc.)
Contact Centerline Spacings: .200′′[5.08mm] (HDP)
.250′′[6.35mm] (P)
.300′′[7.62mm](ACP)
6. Mounting to PCB
.122′′[3.10mm] Mounting holes (Accepts #4 screws, right angle connectors only)
Hold Downs (one on either end)
.150′′[3.81mm] Mounting holes (Accepts #6 screws, right angle connectors only)
8. Additional Requirements
9. Customer Information
Name: __________________________Company: ____________________Location: ________________________
Phone: __________________________Fax: __________________________________e-mail:_________________________
(Submit to your local Tyco Electronics Sales Engineer)
A
B
C
D
12N
A
1234N
5
B
1234N
C
Mounting
Hole
Hold
Down
Header/Plug (Right Angle Shown)
1
2
N
A
B
C
D
3
C
3
4
N5
B
21 2
3
N
A
1
Receptacle (Vertical Shown)
Electrically Hot
7. Select # of Contacts
(PCB Only)
To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
PCB Mount Cable Mount
Slide-to-Lock
XYZ Floating
Plugs
Squeeze-to-
Release
XYZ Floating
61
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors
Product Facts
■High performance
CROWN BAND contacts
■Low millivolt drop, minimal
temperature rise
■Float mount for improved
gatherability (blind mating)
■True hot-pluggability for
current interruption under
load
■Sequenced mating for power
and signal
■Crimp, PCB tail, compliant
press-fit and threaded
terminations
■Meets safety regulatory
requirements
Typical Applications
■Low noise power supplies
■Switch-mode power
supplies (SMPS)
■Power factor-correcting
(PFC) power supplies
■Systems requiring mounting
to backplane or chassis
■Redundant (N + 1) power
systems
■“Live” hot-plug power
supplies
■All ELCON Drawer
connectors in this section
are RoHS compliant
Technical Documents
Product Specification
108-2285
The Drawer Series family
of mixed power and signal
connectors is designed
for an unlimited array of
applications that use
drawer-type, true hot-plug
power supply units. Contacts
for AC IN and DC OUT
power, logic and signal are
all housed in robust one
piece insulators that have
built-in or optional mating
guides for improved
gatherability and mating
polarization. Key features
include Tyco Electronics
high performance
CROWN BAND contact,
true hot-pluggability,
sequenced mating, probe-
proof contacts, and support
for various termination styles.
Product Highlights
High Performance
CROWN BAND Contact
Tyco Electronics ELCON
CROWN BAND contact
consists of a fingered barrel
with the flexibility and con-
ductivity to deliver excellent
electrical and mechanical
performance. This results
in consistent insertion and
extraction forces, and maxi-
mum surface contact area
for low voltage drop and
minimal heat generation.
Support for True
hot-pluggability
True hot-pluggability is
supported through the use
of gold-plated size #12
contacts specially designed
to achieve current interrup-
tion under load as defined
by safety regulatory
agencies. This contact has
been evaluated and found
to comply with UL and CSA
safety regulatory standards.
Standard Contacts
Tyco Electronics ELCON
Drawer Series connectors
use standard contacts in
all its housings, resulting in
lower cost and fewer part
numbers. Contacts are
available in crimp, PCB tail,
threaded and press-fit
termination styles, meeting
a wide range of connector
mounting requirements.
Many Standard Designs
Numerous Drawer connec-
tors have been tooled over
the years and are available
to all our customers for use
in their applications. All
these connectors can be
configured with different
contact layouts, terminations
and mating sequencing
schemes to meet applica-
tion-specific requirements.
62
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued)
Probe-proof Double
CROWN BAND Contacts
The size #0 contacts used
in the Top Drawer, Double
Drawer, DualPower and
QuadPower connectors
are also available in a
probe-proof Double
CROWN BAND version.
These contacts are spe-
cially suited for operator-
serviced power supplies
that require extra safety
protection.
Signal/Power Sequencing
All signal and some power
contacts are available in
various lengths to allow
multiple levels of sequenc-
ing, thus giving the engi-
neer further design
flexibility.
Mating Polarization
To ensure positive housing
mating of connectors,
polarization is provided
in the form of molded-in
guide posts or pre-installed
guide pins.
Regulatory Agency
Certifications
Tyco Electronics ELCON
Drawer Series connectors
have been evaluated and
found to comply with the
UL1977 standard and the
CSA standard C22.2 No.
182.3-M1987.
Tyco Electronics can also
work with the customer to
obtain application-specific
regulatory certifications if
needed.
Wide Array of
Standard Contacts
ELCON Drawer connectors
support various termination
styles, including crimp for
cable, solder tail and com-
pliant press-fit for mounting
to PCB, and internal/
external threads for termina-
tion to lugs and/or busbars.
See table below for details.
Termination
Contact Size PC Tail Press-fit Crimp Threaded
Internal External
#20 •••
#16 •••
#12 •••
#8 •••••
#4 •••
#0 •••
Application-Specific Designs
If none of our standard
Drawer connectors
satisfies your requirements,
Tyco Electronics can
develop an ELCON con-
nector design specific to
your application. We will
work closely with your engi-
neers to fully understand
the design requirements
and develop an intercon-
nect solution the meets
your exact needs. After the
concept and design stages,
Tyco Electronics produces
prototypes that perform
both electrically and
mechanically the same as
production parts. These
machined parts are used
for testing, regulatory
agency evaluations and
even as pre-production
components, allowing the
shortest lead time from
concept to manufacturing
in the industry.
Concept
Tyco Electronics engineers
work closely with the cus-
tomer to fully understand
the design requirements.
Design
A sketch drawing of the
design concept is created
for customer review, and the
design is finalized only when
it fully meets the require-
ments of the customer.
Prototypes
The design frozen and work
on the mold tools starts.
Meanwhile, Tyco Electronics
builds prototypes that are
identical to the production
parts.
Production
By the time the customer
is ready for production, all
requirements for release
to production, such as
qualification and regulatory
agency approval, have
been cleared.
3mm Diameter Test Probe in
Accordance with IEC 435
Protective Cap (insulator)
R
R
63
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
How to Tailor Your ELCON Drawer Connector
If you selected a standard Drawer connector for your appli-
cation, before placing an order you need to specify your
application-specific requirements, such as housing type,
contact loading, and termination style. Layout forms for all
standard Drawer connectors, such as the one shown below,
are available online at http://www.tycoelectronics.com or
can be obtained from Tyco Electronics customer service for
this purpose. Complete a form for the pin and socket side
of your connector as indicated in the instructions and fax it
to Tyco Electronics customer service. We will issue a unique
part number specific to your configuration, which you can
then use to place orders. Samples and Customer Drawings
are also available upon request.
Pin Assembly
1. Choose one housing from the Pin Housing Selection Menu table. Place
an X in the appropriate guide pin circles, if guide pins are required.
2. Write the total quantity of each pin contact you require for each pin
assembly in the Qty column of the Pin Contact Selection Menu table.
3. Crimp contacts are shipped uninstalled. Threaded and PCB tail
contacts are installed by Tyco Electronics; enter the letter reference
of the desired contact in the appropriate contact positions on the
drawing: e.g., if you need a size #20 premate PCB tail standard con-
tact to be installed in contact position #10, write “Q” in circle #10.
4. Sign, date and send the completed form to your local
Tyco Electronics
Sales Engineer.
ENTER CUSTOMER INFORMATION
Company Location
Contact Name Title
Telephone Fax
Email Address
I am: ❏End user
❏Contract manufacturer (end user: )
Signature Today’s Date
Annual Quantity Required
Float Mount Shoulder Screw
Part Number Description Qty.
1650399-1 Screw, No 10-32 UNC 2A
1650401-1 Screw, M5 x 0.8
Submit to your local Tyco Electronics Sales Engineer.
Pin Connector (Rear Face)
Pin Contact Insertion Side
Pin Connector Rear Face Cavity Identification
Top Assembly Part Number
Assigned by Tyco Electronics
Pin Contact Selection Menu
Size Ref. Part Number Termination Style & Pin Length Qty.
A=1766811-1 Crimp
B=1766819-1 Probe Proof, crimp
C=1766230-1 1/4-20 Internal Thread
D=1766274-1 M6 x 1 Internal Thread
#0 E=1766269-1 Probe Proof, 1/4-20 Internal Thread
F=1766275-1 Probe Proof, M6 x 1 Internal Thread
G=1766268-1 1/4-20 External Thread
H=1766231-1 M6 x 1 External Thread
J=1766270-1 Probe Proof, 1/4-20 External Thread
K=1766276-1 Probe Proof, M6 x 1 External Thread
L=1650155-1 Crimp, standard
M=1650161-1 Crimp, premate
#20 N=1650162-2 Crimp, postmate
P=1650283-1 PCB tail, standard
Q=1650065-1 PCB tail, premate
R=1650226-1 PCB tail, postmate
S=1766196-1 Crimp, standard
T=1766198-1 Crimp, premate
#16 U=1766199-2 Crimp, postmate
V=1766222-1 PCB tail, standard
W=1766223-1 PCB tail, premate
X=1766818-1 PCB tail, postmate
Y=1766193-1 Crimp, standard
Z=1766195-1 Crimp, premate
#12 AA = 1766196-1 Crimp, postmate
AB = 1766245-1 PCB tail, standard
AC = 1766250-1 PCB tail, premate
AD = 1766249-1 PCB tail, postmate
AE = 1650153-2 Crimp, standard, Hot-Plug
#12 Hot- AF = 1650156-2 Crimp, premate, Hot-Plug
Plug AG = 1650060-2 PCB tail, standard, Hot-Plug
AH = 1650074-3 PCB tail, premate, Hot-Plug
12
3456789
12
11
10
15
1413 18
1716
21
2019 24
23
22
27
26
25
30
29
28 33
32
31 34
35 36 37 38 39 40
41 42 43 44 45 46
47 48 49
50 51 52
Size #16
Size #20
Size #0
Size #12 or
#12HP
G1 G2
G4
G3
Crimp and Threaded contacts are removable. PCB tail contacts are non-removable.
Pin Housing Selection Menu
Check
Part Number Description One
1648183-1 Housing without guides
Housing with guides (#6-32 thread)
Housing with guides (M3 x 0.5 thread)
64
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
ELCON Drawer Connector Mounting
Screw Into Thread of Guide Pin (When Applicable)
You can optionally fix-mount housings that have a guide
pin by attaching a commercially available screw and
washer into the thread on the back of the guide pin, as
shown in the figures below.
Screw Through Mounting Flange of Housing
Fix to the panel by attaching a commercially available
screw and a washer through the top and bottom mounting
flange of the housing.
Panel Fixed Mounting
As a rule of thumb, ELCON Drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw
through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for
those connectors that have one). An example of each case is shown in the sketches below.
Panel Float Mounting
When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or
customer drawing specific to your ELCON Drawer connector. Shown in the sketch below is an example of how the
Top Drawer connector is float-mounted to a panel.
All ELCON Drawer Series connectors can be fixed mounted or float mounted using the designated shoulder screws to
allow improved gatherability for blind mating of the connector. Panel cut out dimensions are shown on the customer
drawing specific to your ELCON Drawer connector.
Float Mount of Top Drawer (Example)
Panel (Ref)
Mounting
Flange
Shoulder
Screw Guide Pin
Commercially
available screw
and washer
Commercially
available screw
and washer
#6-32 or
M3 x 0.5 screw .25
[6.35]
Guide pin
Internally threaded
(6-32) guide pin
Screw Description Part Number Used On
#10-32 UNF 2A Thread 1650399-1 Top and Double Drawer, Dual and QuadPower,
M5 x 0.8 Metric Thread 1650401-1 In-Line QuadPower, W5 Drawer
#8-32 UNF 2A Thread 1650402-1
#6-32 UNF 2A Thread 1650106-1 All Other Drawers
M4 x 0.7 Metric Thread 1650589-1
Note: All part numbers are RoHS compliant.
65
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
ELCON Drawer Connector Mounting (Continued)
Strain Relief and Wire Dress
If required, wires can be bundled together and supported
with cable ties. Wires must not be stretched or confined in
any way that would restrict the floating action of the con-
nectors. Therefore, the wires must remain perpendicular to
the connector and avoid an excessively sharp bend
radius. The minimum recommended distance for the cable
tie, and the minimum bend radius of a wire bundle are
shown in the figure to the right.
Connector Engagement
To ensure proper mating of the connector when the power supply unit is fully engaged into the system, the gap between
the pin and socket (shown as dimension “A” in the sketch below) must be within the limit specified in the customer
drawing for your ELCON Drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to
the customer drawing for details. ELCON Drawer connectors are polarized and will only mate in the correct orientation
(see sketch below).
PCB Fixed Mounting
When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to
ensure stability during the soldering procedure. PCB mount hole patterns are shown on the customer drawing specific to
your ELCON Drawer connector.
Flush PCB Mount Drawer Connectors Drawer Connectors with Cabled AC IN
.020 [0.51]
.020 [0.51]
PC Board (Ref)
Connector
Standoffs
Wire
Notch in
Guide Post
Rib in Guide
Post Cavity
66
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Connector Tooling
Insertion/Removal Tools: Industry standard plastic insertion/removal tooling is compatible
with all crimp contacts for pin and socket removal. The following tools are available from
Tyco Electronics.
Wire strip length: If inserting stranded wire into crimp style contacts, please use the table
below to determine the proper strip length of the wire.
Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts
Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and
their respective wire sizes when crimped with applicable industry standard terminal tools.
Insertion/removal tools available from ELCON
Part Numbers Size Color Code
1643917-1 Size #20 removal tool Red/White
1643916-1 Size #16 I/R tool Blue/White
1643915-1 Size #12 I/R tool Yellow/White
1643914-1 Size #8 I/R tool Red
1643922-1 Size #4 I/R tool Blue
1643921-1 Size #0 removal tool Light Yellow
Note: PCB tail contacts are non-removable.
Contact Size Wire Size AWG “L” + .020 [0.51]
inches mm
#20 #24 - #20 0.210 5.33
#16 #20 - #16 0.270 6.86
#12 #14 - #12 0.270 6.86
#8 #10* - #8 0.500 12.70
#4 #6* - #4 0.500 12.70
#0 #2* - #0 0.600 15.24
*Ref: MS3348 “Contact Bushing, Electric, Wire Barrel”
Contact Size Wire Range
AWG mm2
#20 20 - 24 0.241 - 0.616
#16 16 - 18 0.963 - 1.23
#12 12 - 14 1.94 - 2.98
#8 10 - 8 4.74 - 8.61
#4 4 (1) 21.60
#0 1/0 53.00
Note: (1) Consult Tyco Electronics for smaller wire sizes in #4 contacts
Size Type MIL-STD
12 - 24 Crimp Tool M22520/1-01
Turret head/locator M22520/1-02
Crimp Tool M22520/23-01
8 - 10 Indenter head M22520/23-02
Locator M22520/23-09
Crimp Tool M22520/23-01
4 Indenter head M22520/23-04
Locator M22520/23-11
Crimp Tool M22520/23-01
0 Indenter head M22520/23-05
Locator M22520/23-13
67
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Power Connectors & Interconnection Systems
ELCON Drawer Product Specifications
Regulatory Agency Evaluations
Materials
Housing Polyester, 30% glass-filled, UL 94V-0 black
Crimp Contacts Copper alloy, C14500
PCB Tails Brass, CDA 36000
Socket Contact Hoods (when applicable) 305 corrosion resistant steel
Size #12 hoods, Hot-Plug Beryllium copper, CDA 17300 HT
Crown contacts Beryllium copper, CDA 17200 HT
Plating
Size #20 and #12HP Gold plated over nickel
Sizes #0, #4, #8, #16 and non-HP #12 Silver plated over nickel
Hot-Plug hoods and pin contacts Gold plated over nickel
Socket Contact Hoods (when applicable) Passivated
Mechanical
Size #20 0.2 lb. 0.09 kg
Size #16 2.3 lb. 1.04 kg
Typical Size #12 2.9 lb. 1.32 kg
Insertion Forces Size #12 Hot-Plug 2.9 lb. 1.32 kg
of individual Size #8 4.4 lb. 2.00 kg
contacts Size #4 3.8 lb. 1.72 kg
Size #0 4.7 lb. 2.13 kg
Size #0 w/double Crown 4.8 lb. 2.18 kg
Size #20 0.1 lb. 0.05 kg
Size #16 0.7 lb. 0.32 kg
Typical Size #12 1.9 lb. 0.86 kg
Extraction Forces Size #12 Hot-Plug 1.9 lb. 0.86 kg
of individual Size #8 2.4 lb. 1.07 kg
contacts Size #4 3.0 lb. 1.36 kg
Size #0 3.0 lb. 1.36 kg
Size #0 w/double Crown 3.5 lb. 1.59 kg
Electrical
Size #20 1.7 mV at 5A
Size #16 3 mV at 15A
Typical Size #12 4.2 mV at 35A
Voltage drop Size #12 Hot-Plug 4.7 mV at 35A
of individual Size #8 6.5 mV at 75 A
contacts Size #4 8.4 mV at 125A
Size #0 6.3 mV at 200A
Size #0 w/double Crown 5.6 mV at 200A
Insulator dielectric strength 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001
Contacts CSA-22.2 No. 0-M91 182.30 UL 498 and UL 1977 (USR)
M1987 (CNR)
AWG #20 4A / 250V 5A / 250V
AWG #16 10A / 250V 15A / 250V
AWG #12 Top Drawer 25A / 600V 35A / 600V
AWG #12 Others 25A / 250V 35A / 250V
AWG #12 with sockets 25A / 250V 35A / 250V
Size #12 hot-plug 25A / 250V 25A / 250VAC
35A / 120V
Size #8 55A / 250V 75A / 250V
Size #0 with single or double Crown 150A / 250V 200A / 250V
Size #0 using bus bar — 200A / 250V
Size #4 100A / 250V 125A / 250V
68
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors
Base Housing Part Numbers
Pin Housing Socket Housing
1648110-1 Size 12 + Size 20 + Size 12 1648115-1 Size 12 + Size 20 + Size 12
1648111-1 Size 16 + Size 20 + Size 16 1648116-1 Size 16 + Size 20 + Size 16
1648112-1 Size 12 + Size 20 + Size 16 1648117-1 Size 12 + Size 20 + Size 16
Mini Drawer
Lower Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1648203-1 Size 12 + Size 20 + Size 12 1648206-1 Size 12 + Size 20 + Size 12
1648204-1 Size 16 + Size 20 + Size 16 1648207-1 Size 16 + Size 20 + Size 16
1648205-1 Size 12 + Size 20 + Size 16 1648208-1 Size 12 + Size 20 + Size 16
Dimensions —
2.99" x 0.79" (75.9 x 20.1 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 / 16 x 6 contacts
Size 20 x 16 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Dimensions —
3.26" x 1.34" (82.8 x 34.0 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 / 16 x 8 contacts
Size 20 x 21 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
69
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
75A Middle Drawer
Dimensions —
3.31" x 1.31" (84.1 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 8 x 4 contacts
Size 12 x 9 contacts
Size 20 x 24 contacts
Current Rating — Up to 75 Amps
per size 8 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 8: Crimp, internal/external thread
and PCB tail
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail Float Mount
Part Number 1648162-1
PCB Mount
Part Number 1648163-1
Float Mount
Part Number 6648167-1
PCB Mount
Part Number 1648168-1
Base Housing Part Numbers
Pin Housing Socket Housing
1648162-1 Float Mount 6648167-1 Float Mount w/
reinforced housing
1648163-1 PCB Mount 1648168-1 PCB Mount
70
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
125A Middle Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1648151-1 Float Mount 1648156-1 Float Mount
1648152-1 PCB Mount 1648157-1 PCB Mount
Dimensions —
3.15" x 1.31" (80.0 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 2 contacts
Size 12 x 6 contacts
Size 20 x 32 contacts
Current Rating — Up to 125 Amps
per size 4 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail Float Mount
Part Number 1648151-1
PCB Mount
Part Number 1648152-1
Float Mount
Part Number 1648156-1
PCB Mount
Part Number 1648157-1
71
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
200A Middle Drawer
Dimensions —
3.31" x 1.31" (84.1 x 33.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 2 contacts
Size 8 x 6 contacts
Size 12 x 3 contacts
Size 20 x 14 contacts
Current Rating — Up to 125 Amps
per size 4 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 8: Crimp, internal/external thread
and PCB tail
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Base Housing Part Numbers
Pin Housing Socket Housing
1648134-1 1648135-1
Base Housing Part Numbers
Pin Housing Socket Housing
1648132-1 1648133-1
Dimensions —
2.76" x 1.24" (70.1 x 31.5 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 x 4 contacts
Size 20 x 36 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Square Drawer
72
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
4.24" x 1.60" (107.8 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts —
Size 0 x 2 contacts
Size 12 x 6 contacts
Size 16 x 12 contacts
Size 20 x 32 contacts
Current Rating — Up to 200 Amps
per size 0 contact
Contact Features — Hot-Plug size 12
contact option
Probe-proof size 0 contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 0: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
Top Drawer
Dimensions
—
4.24" x 1.60" (107.8 x
40.7 mm)
Housing Variations — Various guide
pin configurations available.
Guides and Polarization — Optional
Steel Guide Pins with either #6-32 or
M3 internal thread
Available Contacts —
Size 0 x 4 contacts
Size 12 x 11 contacts
Size 20 x 24 contacts
Current Rating — Up to 200 Amps
per size 0 contact
Contact Features — Hot-Plug size 12
contact option
Probe-proof size 0 contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 0: Crimp and internal/external
thread
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
Double Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1648183-1 1648186-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Base Housing Part Numbers
Pin Housing Socket Housing
1648552-1 1648578-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Pin Side Socket Side
Pin Side Socket Side
73
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
1.80" x 1.60" (45.7 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts — Size 0 x 2
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
DualPower Drawer
Dimensions —
2.50" x 1.60" (63.5 x 40.7 mm)
Housing Variations — Various
guide pin configurations available.
Guides and Polarization —
Optional Steel Guide Pins with either
#6-32 or M3 internal thread
Available Contacts — Size 0 x 4
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
QuadPower Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1648549-1 1648575-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Base Housing Part Numbers
Pin Housing Socket Housing
1648548-1 1648574-1
Optional guide posts are available for improved alignment. Consult Customer
Service for details.
Pin Side Socket Side
Pin Side
Side Views
Front
Views
Side Views
Front Views
Socket Side
74
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
4.84" x 1.21" (122.8 x 30.7 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 0 x 4
contacts
Current Rating — Up to 200 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 0: Crimp and internal/external
thread
W5 Power Drawer
Dimensions —
3.00" x 1.18" (76.2 x 30.0 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 4 x 5
contacts
Current Rating — Up to 100 Amps
per contact
Contact Features — Probe-proof
size 0 contact option
Contact Sequencing — Standard only
Contact Terminations —
Size 4: Crimp and internal/external
thread
In-Line QuadPower Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1651493-1 1651494-1
Base Housing Part Numbers
Pin Housing Socket Housing
6651457-1 6651458-1
Front View Front View
Front View
Front View
75
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
0.99" x 0.95" (25.0 x 24.0 mm)
Housing Variations — See Part
Numbers
Cable Socket to Panel Mount Pin
Guides and Polarization —
Polarization only
Available Contacts — Size 12 x 3
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp only
Dimensions —
1.34" x .76" (34.0 x 19.4 mm)
Housing Variations — See Part
Numbers
Cable Pin to PCB Mount Socket
Guides and Polarization —
Polarization only
Available Contacts — Size 12 x 4
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Sequencing — Standard only
Contact Terminations —
Size 12: Crimp Pin and PCB tail Socket
Note: Supplied as kit, including
contacts
P3S0 Drawer
P4S0 Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1766447-1 1766448-1
Base Housing Part Numbers
Pin Side Kit Socket Side Kit
1766449-1 1766450-1
76
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
2.96" x 1.00" (75.0 x 25.4 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 12 x 10
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp and PCB tail
P10S0 Drawer
Dimensions —
2.50" x 1.11" (63.5 x 28.2 mm)
Housing Variations — See Part
Numbers
600 V High Voltage Design
Guides and Polarization — Built in
Available Contacts — Size 12 x 8
contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power
Contact Terminations —
Size 12: Crimp and PCB tail
HV8P Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1648127-1 1648128-1
Base Housing Part Numbers
Pin Housing Socket Housing
1648568-1 1648596-1
77
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
5.45" x 1.35" (138.4 x 34.3 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 4 x 6 contacts
Size 20 x 18 contacts
Current Rating — Up to 100 Amps
per size 4 contact
Contact Features — Standard
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 4: Crimp and internal/external
thread
Size 20: Crimp and PCB tail
P6S18 Drawer
Dimensions —
4.12" x 0.79" (104.5 x 20.1 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 12 x 10 contacts
Size 20 x 22 contacts
Current Rating — Up to 35 Amps
per size 12 contact
Contact Features — Hot-Plug size 12
contact option
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 12: Crimp and PCB tail
Size 20: Crimp and PCB tail
P10S22 Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
1766451-1 1766452-1
Base Housing Part Numbers
Pin Housing Socket Housing
6648211-1 6648212-1
78
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Series Connectors (Continued)
Dimensions —
3.22" x 0.70" (81.8 x 17.8 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts — Size 20 x 30
contacts
Current Rating — Up to 5 Amps per
size 20 contact
Contact Features — Standard only
Contact Sequencing — Multi-level
for signal
Contact Terminations —
Size 20: Crimp and PCB tail
P0S30 Drawer
Dimensions —
4.31" x 0.70" (109.5 x 17.8 mm)
Housing Variations — See Part
Numbers
Guides and Polarization — Built in
Available Contacts —
Size 16 x 12 contacts
Size 20 x 12 contacts
Current Rating — Up to 15 Amps
per size 16 contact
Contact Features — Standard only
Contact Sequencing — Multi-level
for power and signal
Contact Terminations —
Size 16: Crimp and PCB tail
Size 20: Crimp and PCB tail
P12S12 Drawer
Base Housing Part Numbers
Pin Housing Socket Housing
6651202-1 6651203-1
Base Housing Part Numbers
Pin Housing Socket Housing
6651204-1 6651205-1
Contact Size #8 - For use in 75A and 200 A Middle Drawer
Termination Contact Dimensions A
Type Part Number in mm
Crimp, standard 1766192-1 0.43 [10.92]
Crimp, premate 1766197-1 0.48 [12.19]
PCB tail, standard 1766262-1 0.43 [10.92]
PCB tail, premate 1766263-1 0.48 [12.19]
79
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Standard Contacts
Pin Side Contacts
Contact Size #20 — For use in most drawer connectors
Termination Contact Dimensions A
Type Part Number in mm
Crimp, standard 1650155-1 0.32 [8.12]
Crimp, premate 1650161-1 0.47 [11.93]
Crimp, postmate 1650162-2 0.27 [6.85]
PCB tail, standard 1650283-1 0.32 [8.12]
PCB tail, premate 1650065-1 0.47 [11.93]
PCB tail, postmate 1650226-1 0.27 [6.85]
Contact Size #16 — For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12
Termination Contact Dimensions A
Type Part Number in mm
Crimp, standard 1766194-1 0.33 [8.38]
Crimp, premate 1766198-1 0.48 [12.19]
Crimp, postmate 1766199-1 0.29 [7.36]
PCB tail, standard 1766222-1 0.33 [8.38]
PCB tail, premate 1766223-1 0.48 [12.19]
PCB tail, postmate 1766818-1 0.29 [7.36]
Contact Size #12 — For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer;
Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22
Termination Contact Part Number Dimensions A
Type Gold Plated Silver Plated in mm
Crimp, standard 1650153-2 1766193-1 0.43 [10.92]
Crimp, premate 1650156-2 1766195-1 0.46 [11.68]
Crimp, postmate 1650158-2 1766196-1 0.39 [9.90]
PCB tail, standard — 1766245-1 0.43 [10.92]
PCB tail, premate 1650074-3 1766250-1 0.46 [11.68]
PCB tail, postmate 1658992-4 1766249-1 0.39 [9.90]
Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended.
The ELCON Drawer Series
Connectors use standard
contacts across the
product line. This section
shows the standard
contacts available in
different sizes and various
lengths and termination
styles, with their respective
part numbers.
Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer
Termination Contact Dimensions A
Type Part Number in mm
Crimp, Standard 1766232-1 0.51 [12.95]
1/4 - 20 x .050 DP
11766812-1 0.51 [12.95]
External Thread
M5 x 0.8 x 9.6 mm DP
M5 Internal Thread 1766283-1 0.51 [12.95]
80
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Contact Size #12
Termination Contact
Type Part Number
Crimp 6648318-1
Hot-Plug Crimp 1648384-1
PCB Tail 6648374-1
Hot-Plug PCB Tail 1648387-1
ELCON Drawer Standard Contacts (Continued)
Contact Size #01-For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower
Termination Contact Dimensions A
Type Part Number in mm
Crimp 1766811-1 0.495 [12.57]
Probe-proof crimp21766819-1 0.430 [10.92]
1/4 - 20 x .050 DP 1766230-1 0.495 [12.57]
Internal thread
M6 x 1 x 12.7 mm DP 1766274-1 0.495 [12.57]
Internal thread
1/4 - 20 x .050 DP 1766269-1 0.430 [10.92]
Probe-proof/internal thread2
M6 x 1 x 12.7 mm DP 1766275-1 0.430 [10.92]
Probe-proof/Internal thread2
1/4 - 20 x .050 DP 1766268-1 0.495 [12.57]
External thread
M6 x 1 x 12.7 mm DP 1766231-1 0.495 [12.57]
External thread
1/4 - 20 x .050 DP 1766270-1 0.430 [10.92]
Probe-proof/external thread2
M6 x 1 x 12.7 mm DP 1766276-1 0.430 [10.92]
Probe-proof/external thread2
Notes: 1Contact Tyco Electronics for alternate contact terminations.
2Use only with probe-proof socket contacts.
3Crimp and threaded contact are insertable/removable.
Contact Size #20
Termination Contact
Type Part Number
Crimp 1648325-1
PCB Tail 1648382-1
Contact Size #16
Termination Contact
Type Part Number
Crimp 6648319-1
PCB Tail 6648383-1
Socket Side Contacts
Pin Side Contacts ((CCoonnttiinnuueedd))
Note: For applications using the #12 hot-plug socket, the use of gold plated
pins are recommended (see page 79).
81
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
PageHead_12_HelvCdBd (Continued)
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
ELCON Drawer Standard Contacts (Continued)
Non-Standard Contacts
Contacts with pin lengths
and terminations other than
standard are available.
Consult customer service
if your design requires
contacts different from the
ones shown in this catalog.
Contact Size #4
Termination Contact
Type Part Number
Crimp, Standard 6648434-1
1/4 - 20 x .050 DP
External Thread 6648435-1
M5 x 0.8 x 9.6 mm DP
M5 Internal Thread 6648335-1
Contact Size #01
Termination Contact
Type Part Number
Crimp 6648405-1
Probe-proof crimp26648418-1
1/4 - 20 x .050 DP 6648416-1
Internal thread
M6 x 1 x 12.7 mm DP 6648428-1
Internal thread
1/4 - 20 x .050 DP 6648419-1
Probe-proof/internal thread2
M6 x 1 x 12.7 mm DP 6648429-1
Probe-proof/Internal thread2
1/4 - 20 x .050 DP 6648417-1
External thread
M6 x 1 x 12.7 mm DP 6648430-1
External thread
1/4 - 20 x .050 DP 6648420-1
Probe-proof/external thread2
M6 x 1 x 12.7 mm DP 6648431-1
Probe-proof/external thread2
Contact Size #8
Termination Contact
Type Part Number
Crimp 6648317-1
PCB Tail 6648400-1
Socket Side Contacts
Notes: 1Contact Tyco Electronics for alternate contact terminations.
2Use only with probe-proof Pin contacts.
3Crimp and threaded contact are insertable/removable.
Cable Mounted Products
82
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Miniature Power Drawer (MPD) Connectors
Power Connectors & Interconnection Systems
The new Miniature Power
Drawer connector combines
a high density power inter-
face in a blind-mateable
wire-to-board connector.
The MPD contact interface
has been previously
qualified to requirements
similar to BellCore GR-1217
in board-to-board applica-
tions. Now available in a
crimp-to-wire version, the
contacts are rated for up
to 15 Amps on 14 AWG
wire. In addition, the MPD
contacts are designed to
meet UL 1977 Hot-Plug
requirements for up to 7.8
Amps at 48VDC.
The connection consists of
a vertical pcb mountable
receptacle and a panel
mounted floating plug. The
vertical receptacle pcb tails
are designed for use in
either through-hole solder
or press-fit applications.
The float-mount plug is eas-
ily installed from the inside
of the chassis without any
additional hardware, lending
itself to easy assembly of
pre-made cable assemblies.
Additionally, the staggered
wire exit pattern permits
the maximum number of
contact interfaces in the
least amount of connector
volume.
Product Facts
■High mating cycle life
■Low Mating and Un-mating
force (< 0.2lbs per contact)
■Single-piece molded
housing
■Molded-in guide pins
provide generous
blind-mateability
■Sizes: 3 – 10 positions
■Compact size is ideal for
distributed DC power
applications
■Two Levels of contact
sequencing
■One contact for either solder
or press-fit termination
■Hardware — Less or
traditional shoulder bolt
mounting
■Minimum of 3mm contact
wipe on shortest power
contact
■All MPD connectors in this
section are RoHS compliant The compact design is
ideal for bringing power
to small rack-mounted
devices such as 1U
Computer Servers and
Telecommunications
Switches. The 3mm center-
line satisfies UL 1977 safety
requirements for 48 VDC
distributed power applica-
tions. For higher voltage
applications such as AC
input, the contacts can be
selectively loaded to handle
up to 300 V AC or DC.
Specifications
Up to 15 amps per contact
250 mating cycle durability
+/- 1.25mm radial mis-alignment
capability. (Total float is 2.5mm!)
1.6mm sequencing distance — ideal
for modular sheet metal construction
applications
Minimum of 3mm contact wipe on
shortest power contact
Maximum continuous operating temper-
ature — 105°C
UL 94 V-0 High-temperature thermo-
plastic housings
Technical Documents
Product Specification
108-1998
Application Specification
114-13067
Cable Mounted Products
83
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Miniature Power Drawer (MPD) Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Crimp Blade Contacts
Wire Type Cycles Mating Part Number
Size Length Strip / Loose Piece
Standard 100 A 1489128-8 / 1-1489128-4
18-20 Power B1489128-7 / 1-1489128-3
AWG High 250 A1-1489128-0 / 1-1489128-6
Power B 1489128-9 / 1-1489128-5
Standard 100 A 1489757-2 / 1-1489757-0
14-16 Power B1489757-1 / 1489757-9
AWG High 250 A 1489757-6 / 1-1489757-2
Power B 1489757-5 / 1-1489757-1
Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3.
PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2
Crimp Contacts
Current Ratings
Standard Power — 10 Amps
High Power — 16 Amps
Material and Finish
Standard Power:
Crimp Blade Contacts — Brass
Receptacle Contacts —
Phos. Bronze.
Finish — 0.38µm Gold over 1.27µm
Nickel
High Power:
Blades — High Conductivity Cu Alloy
Receptacle — High Conductivity Cu
Alloy
Finish — 1.27µm Gold over 1.27µm
Nickel
Contact Mating Length (Min.) —
Type A — 4.6mm
Type B — 3.0mm
Hot-Pluggability (With High
Current Contacts only) —
250 Cycles — 7.8 Amps @ 48VDC
Note: All contacts are Sn plated in the
crimp barrel or Sn in pcb interface
Part Number
Number of Panel Mt. Plug PCB Mt. Receptacles
Positions Snap-In Shoulder Bolt Standard Power High Current
3 1489127-1 — 1489715-1 1-1489715-1
4 1489127-2 1489701-1 1489715-2 1-1489715-2
5 1489127-3 — 1489715-3 1-1489715-3
6 1489127-4 — 1489715-4 1-1489715-4
7 1489127-5 — 1489715-5 1-1489715-5
8 1489127-6 — 1489715-6 1-1489715-6
9 1489127-7 — 1489715-7 1-1489715-7
10 1489127-8 — 1489715-8 1-1489715-8
Plugs and Receptacles
Materials
UL 94V-0 Thermoplastic
105°C Max. Operating temperature
Note: Vertical PCB Mt. Receptacles
supplied with press-fit ACTION PIN
contacts.
Cable Mounted Products
84
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors
Power Connectors & Interconnection Systems
Product Facts
■High current circuits and
signal circuits can be mixed
in the same connector
■High current circuits use
MIC connector contacts
located at four corners of
the housing
■Signal circuits use Standard
Drawer Connector contacts
■24 positions
■Hermaphroditic housing
can be mated with top and
bottom turned while
maintaining polarity
AMP Hybrid Drawer
Connectors offer high
current and signal circuits
mixed in the same connec-
tor system.
High current circuits use
MIC connector contacts
which are located at the
four corners of the housing.
Performance Specifications
Voltage Rating — 250 VAC
Current Rating (Max.) —
Signal Circuit (Drawer);
4 amperes — 24 AWG [0.2mm2] Wire
5 amperes — 22 AWG [0.3-0.4mm2] Wire
7 amperes — 20 AWG [0.5-0.6mm2] Wire
Power Circuit (MIC);
10 amperes
Low Level Resistance —
Signal Circuit (Drawer);
10 milliohms max. (Initial)
20 milliohms max. (Final)
Power Circuit (MIC);
3 milliohms (Initial)
6 milliohms (Final)
Dielectric Withstanding Voltage —
5000 milliohms (Initial)
2000 milliohms (Final)
Operating Temperature —
–20°C to +120°C
Signal circuits use the same
hermaphroditic crimp snap-
in contacts that are used
in the Standard Drawer
Connector.
The hermaphroditic hous-
ings are available in a pop-
ular 24-position size. These
housings can be mated
with top and bottom turned
while maintaining polarity.
Cable Mounted Products
85
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Housings
(Hermaphroditic),
24 Positions
Material
Housing — Glass-filled polybutylene
terephthalate (PBT), blue
Bushing — Brass, zinc-plated
Floating of Bushing Housing
Part Numbers
Up- and downward = 0.05 [.002]
Circumferential = 0.14 [.006] 176916-1
Up- and downward = 0.30 [.012]
Circumferential = 0.80 [.031] 176916-2
Upward and downward = Axial clearance
Circumferential = Floating
.441
[11.22]
.440
[11.80]
0.70
[17.9]
1.15
[29.1]
.130
[3.300] Dia.
1.953
[49.60]
2.157
[54.80]
R1
All Corners
.378
[9.60]
1.260
[32.00]
.481
[12.22]
.480
[12.18]
.197*
[5.00] .197*
[5.00]
.098
[2.50] R*
Signal Circuits
Power Circuits
(4 corners)
Panel Mounting Position
(Front Mounting)
2.756
[70.00]
1.181
[30.00]
1.771
[45.00]
2.394
[60.80]
A1
B13
2.394
[60.80]
2.835
[72.00]
.197
[5.00] Pitch
*Dimensions applicable for rear mounting.
0.24
[6.10]
A2
B14
A11
B23
A13
B1
A14
B2
A23
B11
Note: Reverse figures show circuit numbers.
(Example = The hole used for No. 1 circuit is
used for No. 13 on the reverse side.)
A1
B13
Related Product Data
Performance Specifications —
page 84
MIC Contacts — page 86
Crimp Snap-In Contacts — page 86
Recommended Panel Cutout
Technical Documents
AMP Product Specification
108-5371
Cable Mounted Products
86
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Part Numbers
Wire Size Range Contact Applicator for
Insulation
AMP-O-LECTRIC Hand
AWG mm2Dia. Range
Strip Form Loose Piece Machine* Tool
24-20 0.2-0.6 .060-.077 170311-1 170313-1 567324-2 724632-1
1.50-1.95
20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 724787-1
1.80-3.30
*Applicators are for Model “K” machines. Consult AMP for applicators for other bench machines and lead-making
machines.
Notes: For applicable wire, use wire specified in UL 1015 or 1007.
Extraction Tool Part Number 723986-1
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Technical Documents
AMP Instruction Sheets
408-089J, 408-369J, 408-370J
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Technical Documents
AMP Instruction Sheets
408-097J, 408-151J
Tab Contacts
Material and Finish
Brass, plated .000030 [0.00076] gold in
contact area, with entire contact under-
plated nickel
Crimp Snap-In Contacts
(Hermaphroditic, Used for
Signal Circuits)
Material and Finish
Phosphor bronze, plated gold in contact
area (for length of .236 [6.0] from tip),
with entire contact underplated nickel
Related Product Data
Performance Specifications—
page 84
Housings—page 85
Technical Documents
AMP Instruction Sheets
408-144J, 408-369J, 408-370J
Part Numbers
Wire Size Range Insulation Receptacle Contact Hand
AWG mm2Diameter Strip Form Loose Piece Tool
20-14 0.5-2.0 .087-.134 170286-4 170289-3 755338-1*
2.20-3.40 755339-1
*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of
wire.
Extraction Tool Part Number 723735-1
Part Numbers
Wire Size Range Insulation Tab Contact Hand
AWG mm2Diameter Strip Form Loose Piece Tool
20-14 0.5-2.0 .087-.134 170221-4 170222-3 755338-1*
2.20-3.40 755339-1
*Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of
wire.
Extraction Tool Part Number 724763-1
.827
[21.00]
.126
[3.20]
.791
[20.10]
.146
[3.700]
.118
[3.00] .984
[25.00]
MIC Contacts
(Used for Power Circuits)
Material and Finish
Phosphor bronze, plated .000030
[0.00076] gold in contact area, remain-
der of contact gold flash, with entire
contact underplated nickel
AMP Drawer Series Connectors —
Hybrid Blindmate Drawer Connectors (Continued)
Cable Mounted Products
87
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (uses AMP-LEAF Contacts)
Power Connectors & Interconnection Systems
Product Facts
■Blindmate connectors
accept AMP-LEAF crimp
snap-in and solder dip
contacts
■Contacts are phosphor
bronze, gold-over-nickel
plated
■6 and 10 positions
■Housings made of polybuty-
lene terephthalate (PBT)
Special Blindmate Drawer
Connectors are available
in 6- and 10-position
configurations and provide
wire-to-board and wire-to-
wire connection capabilities.
These connectors offer
the integrity of AMP-LEAF
contacts with maximum
travel wiping action.
Housings feature molded-in
guide pins and diagonally
aligned sockets for correct
polarization and to facilitate
blindmating. The PC header
guide pins extend through
the PC board to secure the
header to the board prior to
soldering.
Performance Specifications
Current Rating —
4 amperes (max.) — 26-22 AWG
[0.12-0.4mm2] wire
Voltage Rating — 50 VDC
Temperature Rating —
–10°C to +80°C
6-Position Socket Housing
(Accepts AMP-LEAF
Crimp Snap-In Contacts)
10-Position Socket Housing
(Accepts AMP-LEAF
Crimp Snap-In Contacts)
6-Position PC Board Header Housing
(Fully loaded with AMP-LEAF
Solder Dip Contacts)
10-Position Header Housing
(Accepts AMP-LEAF
Crimp Snap-In and
Solder Dip Contacts)
Mounting Screw
(2 Required per Socket
Housing)
Part Number 343404-1
Material and Finish
Steel, plated bright zinc chromate
2.17
[5.50]
.220
[5.60]
.197
[5.00]
.354
[9.00]
.102
[2.60]
M3 x 0.5
Thread
Cable Mounted Products
88
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
.343
[8.70]
.965
[24.50] .559
[14.20]
.150
[3.80]
.322
[8.44]
.450
[11.43]
.450
[11.43] .150
[3.80] Position No. 1
.300
[7.62]
.160
[4.06] .965
[24.50]
.965
[24.50]
.632
[16.06] .052
[1.32] Dia.
.157
[4.00] Dia.
.039
[1.00]
.850
[21.60] .701
[17.80]
PC Board Header Housing,
6 Positions with Board
Retention
Part Number 343887-1
Accepts AMP-LEAF Crimp Snap-In
Contact Part Number 343371-1
and Solder Dip Contact
Part Number 583294-2
Contacts must be ordered
separately; refer to contact
specification pages for details.
Material
Glass-filled polybutylene terephthalate
(PBT), black
Recommended PC Board Layout
.150
[3.80]
.482
[12.25]
Socket Housing,
6Positions
Part Number 343886-1
Accepts the following AMP-LEAF
Crimp Snap-In Contacts:
Part Number 583990-3 (loose piece)
Part Number 583204-2 (strip form)
Contacts must be ordered
separately.
Material
Glass-filled polybutylene terephthalate
(PBT), black
1.441
[36.60]
.728
[18.50]
1.009
[25.62]
.413
[10.50] .965
[24.50]
.187
[4.75]
.354
[9.00]
.594
[15.10]
.693
[17.60]
.496
[12.60]
1.009
[25.62]
.670
[17.00]
.630
[16.00]
.187
[4.75]
.177
[4.50]
.354
[9.00]
Recommended Panel Cutout
Cable Mounted Products
89
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Socket Housing,
10 Positions
Part Number 343348-1
Accepts the following AMP-LEAF
Crimp Snap-In Contacts:
Part Number 343371-1 (strip form)
Part Number 583204-2 (strip form)
Contacts must be ordered
separately.
Material
Glass-filled polybutylene terephthalate
(PBT), black
Recommended Panel Cutout
1.240
[31.50]
.850
[21.60]
.313
[7.95]
.787
[20.00]
.929
[23.60]
.156
[3.96]
.807
[20.50]
.413
[10.50]
.354
[9.00]
1.299
[33.00]
1.240
[31.50]
.130
[3.30] Dia.
.205
[5.20]
.874
[22.20]
.591
[15.00]
.413
[10.50]
.728
[18.50]
.354
[9.00]
.772
[19.60]
1.299
[33.00]
1.732
[44.00]
.748
[19.00]
.217
[5.50]
.315
[8.00]
.374
[9.50]
.276
[7.00]
R4
R5
R3
1.240
[31.50]
.160
[4.00]
.211
[5.35] .413
[10.50]
.590
[15.00]
1.008
[25.60]
1.181
[30.00]
.354
[9.00]
.709
[18.00]
1.535
[39.00]
.126 x .433
[3.20 x 11.00]
.720
[18.30]
.850
[21.60]
.118
[3.00]
.965
[24.50]
.412
[10.47]
.619
[15.71]
.433
[11.00]
.187
[4.75]
.290
[7.37]
.272
[6.92]
.126
[3.20]
.419
[10.63]
.984
[25.00]
Header Housing,
10 Positions
Part Number 343347-1
Accepts AMP-LEAF Crimp Snap-In
Contact Part Number 343371-1
and Solder Dip Contact
Part Number 583294-2
Contacts must be ordered
separately: refer to contact
specification pages for details.
Material
Glass-filled polybutylene terephthalate
(PBT), black
Recommended Panel Cutout
Cable Mounted Products
90
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Special Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Material and Finish
Phosphor bronze, plated as follows:
Plating A — .000100-.000200
[0.00254-0.00508] tin (lubricant must
be used)
Plating B — .000030 [0.00076] min.
gold in mating area, gold flash on
remainder of contact, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating C — .000015 [0.00038] min.
gold in mating area, gold flash on
remainder of contact, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating D — .000030 [0.00076] min.
gold over .000050 [0.00127] min. nickel
in mating area, remainder of contact
gold flash over .000015 [0.00038] min.
nickel
Plating E — .000030 [0.00076] min.
gold in mating area, with entire contact
underplated .000050 [0.00127] min.
nickel
Plating F — .000015 [0.00038] min.
gold in mating area, with entire contact
underplated .000050 [0.00127] min.
nickel
Crimp, Snap-In Contacts
Material
Phosphor bronze
Dummy Contact
Technical Documents
Product Specifications
108-9013, 108-9043
Application Specification
114-9003
Instruction Sheets
408-6591, 408-7045, 408-7622,
408-7623, 408-7624, 408-7625,
408-7626
Crimp Inspection Sheet
CI 8050-33
Technical Documents
Instruction Sheet 408-7037
Part Numbers
Wire Insulation Range Contact Contact Applicator for Hand
Range Single Double
Loose Strip Finish AMP-O-LECTRIC Tool
AWG/mm2Wire Wire
Piece Form Machine*
26-22 .050-.064 583990-3 583204-2 B
0.12-0.4 1.27-1.63 —— 343371-1 D 466366-2 90028-3
— 583361-2 A
.120 583989-3 583361-3 B 90017-3 (1 #22-20)
22-18 .055-.080 3.05 583989-4 583361-4 C 466367-2 90028-3 (2 #22)
0.3-0.9 1.40-2.03 Max. — 583555-4 E 90101-3 (1 #20)
— 583555-6 F
16 .108 .080-.160 90031-8 (2 #18)
1.25-1.40 2.74 2.03-4.06 583991-3 60151-6 B 466368-2 90101-3 (2 #20)
Max. 90101-3 (1 #16)
*Applicators are for AMP-O-LECTRIC Model “K” machines. Consult Tyco Electronics for applicators for other bench
machines and lead-making machines.
Notes: 1. Shorting contacts are available, consult Tyco Electronics.
Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult
Tyco Electronics.
Contact Extraction Tool Part Number
Extraction Used with
Tool Housings
480110-2, -5
480142-2, -3
582140-5
582147-5
582264-2
582500-2
582963-2
583167-3
465195-1 583280-1
583617-1
583680-1
583685-1
583722-1
583723-1
583724-1
583725-1
583726-1
465195-2 480133-2
Plain Finish—
Part Number 66084-1
Tin Finish—
Part Number 66084-2
Gold Finish—
Part Number 66084-3
Wire Barrel Crimp
T
erminal Stop
Locking Lance
Insulation Support
Hand Crimping Tool
Cable Mounted Products
91
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors
Power Connectors & Interconnection Systems
Product Facts
■Designed for rack and panel
applications
■Durable—withstands
multiple mating/unmating
■Low insertion and
withdrawal force
■Hermaphroditic contacts
■Accepts signal and power
contacts
■Provides excellent creep
distance
■Mated connectors
dust-proof
■Configurations available
in 8, 12, 16, 20 and 24
positions
■Contacts accept wire sizes
24-14 AWG [0.2-2.0mm2]
■Accept wire insulation
diameter — .059-.154
[1.5-3.9]
■Recognized under the
Component Program
of the Underwriters
Laboratories Inc.
AMP Drawer Connectors
are designed as an eco-
nomical rack and panel
connector. They are used in
copying machines, control
panels, power distribution
boards, industrial equip-
ment, power supplies and
other electronic equipment.
Blindmate drawer connec-
tors feature excellent
durability and feature low
insertion and withdrawal
force. Leaf-type herma-
phroditic contacts ensure
reliable, positive contact.
Contacts are on .197 [5.00]
centerlines for signal cir-
cuits, and .260 [6.60] cen-
terlines for power circuits
(2-circuits at each end of
the double row of contacts)
for a total of 4. Row-to-row
spacing is .390 [9.90].
Performance Specifications
Voltage Rating — 250 VAC
Current Rating —
4 amperes — 24 AWG [0.2mm2] Wire
5 amperes — 22 AWG [0.3-0.4mm2] Wire
7 amperes — 20 AWG [0.5-0.6mm2] Wire
8 amperes — 18 AWG [0.8-0.9mm2] Wire
12 amperes — 16 AWG [1.25-1.4mm2]
Wire
15 amperes — 14 AWG [2.0mm2] Wire
Contact Resistance —
10 milliohms max. (Initial)
20 milliohms max. (Final)
Insulation Resistance —
5000 milliohms min. (Initial)
2000 milliohms min. (Final)
Dielectric Withstanding Voltage —
2000 VAC/1 minute
Operating Temperature —
–20°C to +120°C (Includes T-Rise)
Insertion/Extraction Force —
Insertion—4 kg max. (Initial) —
16-position
Extraction—0.7 kg min. (Initial) —
16-position
Durability —
Tested to 1000 Mate/Unmate cycles
R
Housings are made of UL
94V-0 rated thermoplastic
and feature molded-in
guide pins and sockets for
positive connector mating.
Other features include wire
outlets which provide for
sufficient creep distance,
plus mated assemblies are
completely dust-proof.
Additional economies are
achieved through the use of
strip-form contacts suitable
for high-speed automatic
machine terminations. For
prototype, maintenance and
repair applications, con-
tacts are available in loose
piece for easy termination
with Tyco Electronics hand
crimping tools.
Cable Mounted Products
92
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Material and Finish
Housing — Glass-filled polybutylene
terephthalate (PBT), blue, 94V-0 rated
Contacts — Phosphor bronze, plated
gold in contact area over nickel under-
plating; board mount tails are brass,
plated tin over steel underplating
Related Product Data:
Performance Specifications —
page 91
Mating Receptacles — page 93
Technical Documents
AMP Product Specification
108-5125
AMP Application Specification
114-5044
Plug Connectors,
PC Board Mount
No. of Dimensions Plug Connector
Pos. ABCDEPart Numbers
82.016 1.500 1.055 .197 1 172653-2
51.2 38.0 26.8 5.00
12 2.409 1.890 1.449 .591 3 172653-3
61.2 48.0 36.8 15.0
16 2.803 2.283 1.843 .984 5 172653-1
71.2 58.0 46.8 25.0
Note: To ensure proper contact alignment, connectors must be mated during
the soldering process.
Last Circuit No.
Recommended PC Board Layout
.524
[13.30]
.984
[25.0]
1.280
[32.5]
1.035
[26.3]
.260
[6.60]
.260
[6.60]
.169±.012
[4.30±0.30]
Dia.
(2 Plcs.)
.524±.012
[13.3±0.30]
.315±012
[8.00±0.30]
.390±.003
[9.90±0.08]
.390±.003
[9.90±0.08]
.260±.003
[6.60±0.08]
.059±.005
[1.50±0.13]
.260±.003
[6.60±0.08]
.197±.003
[5.00±0.08]
.197±.003
[5.00±0.08]
.027±.003
[0.68±0.08]
.197
[5.00] BCA
Circuit No.
Dia. (Typ.)
5.0xE=D
Cable Mounted Products
93
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Housings for Crimp
Snap-In Contacts
Material
Polybutylene terephthalate (PBT), blue,
94V-O rated
No. of Dimensions Receptacle Plug
Pos. ABCDEF
Floating Part Panel Mount Part
Bushing Size Numbers Hole Diameter Numbers
.118 .130
1.858 1.055 2.016 1.500 1.197 3.00 172070-1 3.30 172063-1
847.20 26.80 51.20 38.00 5.00 .157 .169
4.00 172070-3 4.30 172063-3
.118 .130
2.252 1.449 2.410 1.890 3.591 3.00 172069-1 3.30 172061-1
12 57.20 36.80 61.20 48.00 15.00 .157 .169
4.00 172069-3 4.30 172061-3
.118 .130
2.657 1.843 2.803 2.283 5.984 3.00 172068-1 3.30 172059-1
16 67.20 46.80 71.20 58.00 25.00 .157 .169
4.00 172068-3 4.30 172059-3
3.039 2.236 3.197 2.677 1.378 .157 .169
20 77.20 56.80 81.20 68.00 735.00 4.00 173033-3 4.30 173032-3
.118 .130
3.433 2.630 3.591 3.071 1.772 3.00 172625-1 3.30 172624-1
24 87.20 66.80 91.20 78.00 945.00 .157 .169
4.00 172625-3 4.30 172624-3
Related Product Data
Performance Specifications —
page 91
Crimp Snap-In Contacts — page 94
Panel Cutout—page 94
.984
[25.0]
.756
[19.2]
.559
[14.2]
ABC
D
.524
[13.3]
1.035
[26.3]
.886
[22.5] Floating
Bushing
.260
[6.60]
.260
[6.60]
.197
[5.60]
Receptacle
5xE=F
C
D
.524
[13.3]
1.035
[26.3]
Plug
.886
[22.5] .756
[19.2]
.559
[14.2]
A
B
.984
[25.0]
Pitch
Technical Documents
AMP Product Specification
108-5125
AMP Application Specification
114-5044
Cable Mounted Products
94
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Standard Blindmate Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
.169±.012
[4.30±0.30] or
.209±.012
[5.30±0.30] Dia.
(2 Plcs.)
Crimp Snap-In Contacts
(Hermaphroditic)
Material and Finish
Phosphor bronze, plated gold in contact
area (for length of .236 [6.0] from tip),
with entire contact underplated nickel
Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating
bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use
with plug housings. For receptacle housings, use the mirror-image cutout.
.126
[3.20]
.146
[3.70]
.791
[20.1]
.209±.012
[5.30±0.30]
(2 Plcs.)
.106±.012
[2.70±0.30]
(2 Plcs.)
±.012
K[±.0.30]
J
.524±.012
[13.30±0.30]
.209
[5.30]
.008
[0.20R]
Max.
Rear Panel Mount
.941±.012
[23.90±0.30]
No. of Rear Panel Mount Dimensions
Pos. JKL
81.913 1.500 1.110
48.60 38.00 28.20
12 2.307 1.890 1.504
58.60 48.00 38.20
16 2.701 2.283 1.898
68.60 58.00 48.20
20 3.094 2.677 2.291
78.60 68.00 58.20
24 3.488 3.071 2.685
88.60 78.00 68.20
Related Product Data
Performance Specifications —
page 91
Housings — page 93
Recommended Panel Cutout
Technical Documents
AMP Instruction Sheets
408-097J, 408-098J, 408-151J
±.012
L[±.0.30]
Part Numbers
Wire Size Range Contact Applicator forInsulation
AMP-O-LECTRIC Hand Tool
AWG mm2Dia. Range Strip Form Loose Piece Machine* Numbers
24-20 0.2-0.6 .059-.077 170311-1 170313-1 567324-2 724632-1
1.50-1.95
20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 724787-1
1.80-3.30
18-14 0.8-2.0 .091-.154 170312-1 170314-1 567325-2 724639-1
2.30-3.90
*Applicators are for Model “K” machines. Consult Tyco Electronics for applicators for other bench machines and lead-
making machines.
Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007.
Notes: 2. Contacts for 18-14 AWG [0.8-2.0mm2] wire are used at the four corners of the connector as power con-
tacts (8 required per assembly).
Extraction Tool Part Number 723986-1
Cable Mounted Products
95
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Product Facts
■Combine signal circuits and
power circuits into one
connector
■Power circuits can be used
for high current of up to 15A
■Signal circuits accept CT
connector in the back,
reducing harnessing costs
■Power circuits use crimp-
type tab and receptacle
contacts
■Meet requirements for
creepage distance and
spatial distance for primary
power supply as set forth in
IEC-950, safety
specifications for business
machines and OA
equipment. Creepage
distance on active power
side: 5mm
Spatial distance on active
power side: 4.5mm
Technical Documents
Product Specification
108-60022
Application Specification
114-5182
Hybrid Mini-Drawer
Connectors are designed
for use in rack and panel
application to serve as an
I/O connector for copying
machines, laser-beam
printers and other OA
equipment. They provide
an economical means of
combining into one
connector signal circuits
and power circuits which
were packaged separately
in the past.
A major design feature of
these Hybrid Mini-Drawer
Connectors is that Mini-
Drawer Connectors mate
with one another on the
connector mating side and
in the back, signal circuits
accept a pre-terminated CT
receptacle connector.
Also, for power circuits,
crimp-type power contacts
are used by inserting them
into the four corners of
Mini-Drawer Connector.
The housing has an
integrated guide-pin and
socket to facilitate mating
of the connector halves.
Provision is also made to
prevent dust from entering.
This product line includes:
■12-position connector
(4 positions for power
and 8 positions for
signal circuits)
■24-position connector
(4 positions for power
and 20 positions for
signal circuits)
■32-position connector
(4 positions for power
and 28 positions for
signal circuits)
Drawer Connectors are
available in the following
types depending on
application: For details
contact our Sales
Department
■Mini-Drawer Connectors
■Standard Drawer
Connectors
■High Current Drawer
Connectors.
Performance Data
Voltage Rating —
250V AC (power)
30V AC (signal)
Current Rating —
15A max. (power)
2A max. (signal)
Contact Resistance —
10mm Ωmax. (power)
40mm Ωmax. (signal)
Insulation Resistance —
100M Ωmax.
Dielectric Withstanding Voltage —
1.8KV AC/min. (power)
1.0KV AC/min. (signal)
Durability — 3,000 cycles min.
96
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Cable Mounted Products
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Standard Width
Type Part Number of Number of LW
Number Power Contacts Signal Contacts
Plug 292180-1 2433 16.4
Receptacle 292184-1 2433 16.4
Plug 1-292183-2 6 12 67 19
Receptacle 1-292186-2 6 12 67 19
Type Part Number of Number of LW
Number Power Contacts Signal Contacts
Plug 1-292187-2 3547.5 15
Receptacle 2-292190-2 3543.5 12
Plug 3-292187-2 4554.5 13.5
Receptacle 4-292190-2 4550.5 12
Plug 2-292189-3 3751.5 15
Receptacle 1-292192-3 3747.5 12
Plugs
Receptacles
Slim Width
Plugs
Receptacles
Cable Mounted Products
97
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Power Contacts
Material
Copper alloy
For finish, see table below.
Finish Codes
1) Over nickel underplated, contact area:
gold plated, crimp area: tin plated
2) Tin plated all over.
Hand Tool AWG #20-24
Part No. 934199-1 (411-5662)
AWG #16-20
Part No. 934198-1 (411-5661)
Receptacle Assembly
Material and Finish
Housing — Thermoplastic, black
Contact — Copper alloy, gold plated
on mating side over nickel underplate,
tin plated on CT mating side over nickel
underplate.
Wire Range Wire Plating Receptacle Part Number Tab Part Number
AWG mm2Ins. Dia. Code Strip Form Strip Form
24-20 0.2-0.5 1.4-2.6 1179317-2 179322-2
2 1-179317-2 1-179322-2
20-16 0.5-1.25 1.6-2.8 1 179316-2 179321-2
21-179316-2 1-179321-2
No. of Pos. Mini-Drawer Required Required
(Power/ Dimensions Receptacle Number of Number of
Signal) ABCDEFG H
Assembly Part No. Power Contact CT Connector
12 (4-8) 56.0 47.0 6.0 24.1 31.8 31.4 38.0 32.4 292185-8 4 4 Pos. x 2
24 (4-20) 68.0 59.0 18.0 36.1 43.8 43.4 50.0 44.4 2-292185-0 4 10 Pos. x 2
32 (4-28) 76.0 67.0 26.0 44.1 51.8 51.4 58.0 52.4 2-292185-8 4 14 Pos. x 2
Section X-X
Receptacle Tab
Panel Cutout
Side W
Side V
Section Y-Y
Cable Mounted Products
98
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Plug Assembly
Material and Finish
Housing — Thermoplastic, black
UL94V-0
Contact — Copper alloy, gold plated
on mating side over nickel underplate,
tin plated platen on CT mating side over
nickel underplate.
No. of Pos. Mini-Drawer Required Required
(Power/ Dimensions Receptacle Number of Number of
Signal) ABCDEFG H
Assembly Part No. Power Contact CT Connector
12 (4-8) 56.0 47.0 6.0 24.1 36.0 31.4 33.4 38.0 292182-8 4 4 Pos. x 2
24 (4-20) 68.0 59.0 18.0 36.1 48.0 43.4 45.4 50.0 2-292181-0** 4 10 Pos. x 2
32 (4-28) 76.0 67.0 26.0 44.1 56.0 51.4 53.4 58.0 2-292181-8 4 14 Pos. x 2
*12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and
signal circuits.
**Optional part numbers offer sequential mating – see customer drawings for details.
Panel Cutout
View S View T
Cable Mounted Products
99
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
CT Receptacle Connectors
to Mate with Signal Circuit
Terminator with Insulation
Displacement Contacts
Receptacle Assemblies
(Wire Application Side)
Material and Finish
Housing — UL94V-0 rated, glass-
filled P.B.T. see chart below for color.
Contact — Pre-tinned phosphor
bronze
Wire Size — AWG #28-26 (0.08-
0.15mm2)
Insulation Dia. — 0.85-1.05mm
Wire Size — AWG #24 (0.20-0.22mm2)
Insulation Dia — 0.95-1.05mm2(For
AWG #24 wire, see notes under the
table)
Part Number
No. of Dimensions Receptacle Assembly**
Positions
ABC AWG #28-26* AWG #24***
2 2.0 4.8 6.0 173977-2 2-179694-2
3 4.0 6.8 8.0 173977-3 2-179694-3
4 6.0 8.8 10.0 173977-4 2-179694-4
5 8.0 10.8 12.0 173977-5 2-179694-5
6 10.0 12.8 14.0 173977-6 2-179694-6
7 12.0 14.8 16.0 173977-7 2-179694-7
8 14.0 16.8 18.0 173977-8 2-179694-8
9 16.0 18.8 20.0 173977-9 2-179694-9
10 18.0 20.8 22.0 1-173977-0 3-179694-0
11 20.0 22.8 24.0 1-173977-1 3-179694-1
12 22.0 24.8 26.0 1-173977-2 3-179694-2
13 24.0 26.8 28.0 1-173977-3 3-179694-3
14 26.0 28.8 30.0 1-173977-4 3-179694-4
15 28.0 30.8 32.0 1-173977-5 3-179694-5
* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales
Department
** For wire to be used, contact our Sales Department as there are wires that have been tested by us and can be
recommended for your use.
*** The color of housing is gray.
4-15 Positions 3 Position 2 Position
Cable Mounted Products
100
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP Drawer Series Connectors —
Hybrid Mini-Drawer Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
CT Receptacle Contacts to
Mate with Signal Circuit
Termination with Crimp
Type Contacts
Receptacle Contact
Receptacle Housing
Material
UL94-0 rated, 66 nylon, natural color
(white)
No. of Dimensions Part Number
Positions ABCReceptacle Assembly*
2 2.0 4.8 6.0 179228-2
3 4.0 6.8 8.0 179228-3
4 6.0 8.8 10.0 179228-4
5 8.0 10.8 12.0 179228-5
6 10.0 12.8 14.0 179228-6
7 12.0 14.8 16.0 179228-7
8 14.0 16.8 18.0 179228-8
9 16.0 18.8 20.0 179228-9
10 18.0 20.8 22.0 1-179228-0
11 20.0 22.8 24.0 1-179228-1
12 22.0 24.8 26.0 1-179228-2
13 24.0 26.8 28.0 1-179228-3
14 26.0 28.8 30.0 1-179228-4
15 28.0 30.8 32.0 1-179228-5
* The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales
Department
4-15 Positions
Part Number
Wire Size Insulation Dia. Material
Hand Tool
AWG (mm2) (mm) and Finish Strip Form LP
30-26 0.65-1.35 Phosphor bronze 179609-1 — 234169-1
(0.05-0.12) (0.20mm thickness), (411-5711)
26-22 0.93-1.5 tin plated 179227-1 179518-1 91572-1
(0.12-0.35) (408-8547)
Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5mm pitch.
There is a slit at the root of each contact and it can be snapped off easily.
3 Position
4 Position
2 Position
Cable Mounted Products
101
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP-DUAC PL Connectors
Power Connectors & Interconnection Systems
Product Facts
■Wire to board connection
system
■Improved DUAL-ACTION
Contact Design — provides
better contact lead-in and
reduces contact mating
force
■Sequenced contacts
available for Mate-first
Break-last operation
■4, 6 and 12-position right
angle headers and free
hanging receptacles
■4.2mm x 5.5mm centerline
■Receptacle contacts
designed for 26-22 AWG
stranded wire
■Recognized under
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards Association,
File No. LR7189
Technical Documents
Product Specifications
108-1646
Application Specifications
114-6067-Crimping Contacts
Qualification Test Report
501-394
Performance Data
Voltage Rating — 600 VAC
Current Rating — 9 amps maximum
in 2-position application
Low Level Resistance —
10 megohms max.
Dielectric Withstanding Voltage —
1500 VAC/min.
Insulation Resistance —
1000 Megohms minimum
Operating Temperature — -55°C to
+ 105°C [-67°F to +221°F]
The latest addition to the
4.2mm Wire-to-Board
Power Connectors is the
AMP-DUAC PL Connector.
This product uses the
industry proven AMP-DUAC
contacts with the addition
of several housing improve-
ments to offer significant
overall improvements in
connector reliability. The
product is available in both
component form and as
fully assembled custom
cable assemblies.
The AMP-DUAC PL
housings are designed to
guarantee that all electrical
contacts are fully seated.
The “PL” refers to “Positive
Locking” of the contacts.
It is also referred to as
terminal position assurance.
Contacts are inserted into
the receptacle housing and
the contact lock is installed
to lock all the contacts into
position. If any one of the
contacts is not fully inserted,
the Contact Lock cannot
be installed. This feature
eliminates a common
concern of operator fatigue
and the resulting contact
back-out, which occurs
when a contact is not
installed properly. An
improved mounting flange
has also been added for
more secure printed circuit
board mounting.
Finally, the housings
have been re-designed to
provide an improved latch,
which offers a metal spring
instead of the original
plastic spring/latch. An
extended latch arm is also
available for hard to reach
installations or where the
connectors are stacked in
close proximity.
All the housings are polar-
ized to prevent mis-mating.
R
R
Cable Mounted Products
102
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP-DUAC PL Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
AMP-DUAC PL PCB
Headers
Material
Housings — Nylon, UL 94V-0
Color, white
Contacts — Brass, tin-lead
Finish — 0.00038 [0.00030] gold in
mating area, tin-lead in solder tail, all
over 0.00127 [0.000050] nickel
Mate-First
No. Break-Last Part
Positions Position # Number
4All Standard 5794172-2
Length 3 5794172-3
6All Standard 5794173-2
Length 3 5794173-3
12 All Standard 5794176-2
Length 4 5794176-3
Recommended Mounting Hole Pattern
For 1.78 Max. Thick PC Board
Component Side Shown
Cable Mounted Products
103
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
AMP-DUAC PL Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
AMP-DUAC PL Receptacles
Material
Housings — Nylon, UL94V-0
Color, White
Technical Documents — page 101
Contacts — page 109
No. Dimension Part Numbers
Positions L Housing Standard Latch Extended Latch
4 15.9 794152-1*
6 20.1 794153-1 794150 794149
12 28.6 794156-1
*Latch items ordered separately
Optional keying plug — Part No. 794144-1
Note: Position Lock Required — use one per housing — Part No. 794145-3
L
Position Lock
Cable Mounted Products
104
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
“NEW” AMP-DUAC PL-II Connectors
Power Connectors & Interconnection Systems
Product Facts
■Wire-to-board connection
system combining power
and signal contacts
■10A power contacts
■4A signal contacts
■High conductivity copper
alloy power contacts yield
30% gain in current carrying
capacity compared to
alternative designs
■Dual Action Contact (DUAC)
design — reduces mating
forces by up to 50%
compared to alternative
designs.
■9 power and 20 signal
contacts
■Positive Lock (PL) feature
on both Power and Signal
contacts ensures contacts
remain in position in cable
receptacle
■Pin and Receptacle contacts
offered in three sizes:
■16 AWG
■18 AWG
■20-22 AWG
■Wide 5.2 X 5.5mm contact
spacing allows for 300V
applications.
■Recognized under the
Component Program of
Underwriters laboratories
Inc., File No. E28476
The new AMP-DUAC PL-II
Connectors bring both
shielding and a power /
signal mix to the popular
DUAC product family. In
addition, the wider contact
spacing and the use of
high conductivity materials
results in a higher current
carrying capacity than
the original 4.2 mm pitch
DUAC product.
The deep back shell allows
for gathering the larger wire
and insulation diameters
involves with combination
power / signal and shield-
ing all in the same cable.
Traditional signal connec-
tors do not accept the
range of wire sizes covered
by the DUAC PL-II product.
For applications involving
higher voltage cabled power
distribution, this product is
the ideal solution. The
DUAC PL-II connector uses
the original industry proven
dual-action contact (DUAC)
design which provides a
lower mating force and less
plating wear than alternate
contact designs. The signal
contacts also feature a
twin-cantilever beam that
mates on the milled contact
surface to provide low
plating wear and high long-
term reliability.
The cable mounted
receptacle uses the popular
“Positive Lock” devices
proven throughout the
automotive industry to
ensure all the contacts are
fully seated. The “positive
locks” are also referred to
as “terminal position
assurance”. If any one of
the contacts is not properly/
completely installed into the
housing, then the “Positive
Lock” can not be installed.
This feature eliminates the
common concern of opera-
tor fatigue and the resulting
contact back-out which
occurs when a contact is
not properly seated.
The shielding system fully
encapsulates the inner
conductors and cable braids
and provides a reliable
conduction to the faceplate
of the mating equipment.
Finally, the cable retention
is accomplished through
two rear-accessed over
molded jackscrews for easy
installation and removal.
Technical Documents
Product Specification
108-2218
Application Specification
Contact Tyco Electronics
Performance Data
Voltage Rating — 600 VAC
Current Rating —
10 Amps max on a single contact
6 Amps on each contact in 48 pos.
connector
Low Level Resistance —
10 milliohms max
Insulation Resistance —
1000 Megohms minimum
Operating Temperature —
-40°C to +105°C
Materials
Housing Material — PBT, UL 94V-0
Colors —
Plugs and Receptacles — Black
Positive Locks — White
CUS
®
Cable Mounted Products
105
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
“NEW” AMP-DUAC PL-II Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
PCB Plug
Part Number 6469602-1
1.161
[29.50] Ref.
1.268
[32.20] Ref.
1.740
[44.20] Ref.
Ref. .736
[18.70] Ref.
.574
[14.58]
Ref.
.157
[4.00]
Positive Lock For Signal
Contacts Sold Separately
Ref. Part Number 1600902-1
Free-Hanging Receptacle
Shown with Positive Locks
Cable Clamp
Shield
Note: Other cable components required.
Cable receptacle components shown not
sold separately. Receptacle only sold as
part of a finished cable assembly.
Product Facts
■Wire-to-wire connection
system
■High conductivity copper
alloy contacts yield 30%
gain in current carrying
capacity compared to
alternative designs
■Dual Action Contact (DUAC)
design — reduces mating
forces by up to 50%
compared to alternative
designs
■Sequenced contacts for
Make-First-Break-Last
operation
■48 and 66 position housings
■4.4mm X 5.3mm contact
grid
■Pin and Receptacle contacts
offered in three sizes:
■16 AWG
■18 AWG
■20-22 AWG
■Recognized under the
Component Program of
Underwriters laboratories
Inc., File No. E28476
The latest addition to the
AMP-DUAC product family
is the AMP-DUAC UPC
connector. The UPC con-
nector offers much higher
pin counts and a variety of
product improvements to
make the connector more
reliable and easier to use.
The UPC connector uses
the original industry proven
dual-action contact (DUAC)
design along with very high
conductivity copper alloys
to improve the current
carrying capacity.
The first noticeable differ-
ence of the UPC connector
is the large pin count. With
either 48 or 66 positions,
the housing can serve as a
common mating I/O point
where multiple low current
power connector cables are
combined into one interface.
Other connectors would
yield an excessive mating
force when mating this
number of wires, however,
the low mating force of the
DUAC / UPC connector
allows up to 66 wires to
be mated with less than a
20 lb mating force.
The next key improvement
is the use of molded-in
guide pins. The guide pins
make the mating process
very easy and provide a
visual polarization of the
connector. The housings
are so easily mated they
practically “fall together”.
The use of two locking
latches ensures a more
secure connection and the
screw-mounts for the panel
mounted plug provide better
retention than plastic
latches.
Finally, the free-hanging
receptacle uses the popular
“Positive Lock” device to
ensure all the contacts are
fully seated. The “positive
locks” are also referred to
as “terminal position assur-
ance”. If any one of the
contacts is not properly/
completely installed into the
housing, then the “Positive
Lock” can not be installed.
This feature eliminates the
common concern of opera-
tor fatigue and the resulting
contact back-out which
occurs when a contact is
not properly seated.
Technical Documents
Product Specification
108-2248
Application Specification
114-13195
Performance Data
Voltage Rating — 600 VAC
Current Rating —
11 Amps max on a single contact
4 Amps on each contact in 48 pos.
connector
Low Level Resistance — 10 milli-
ohms max
Insulation Resistance —
1.2 E16 ohms minimum
Operating Temperature —
-40°C to +105°C
Materials
Housing Material — PBT, UL 94V-0
Colors —
Plugs and Receptacles — Black
Positive Locks — White
CUS
®
Power Connectors & Interconnection Systems
“NEW” AMP-DUAC UPC Connectors
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
106
Cable Mounted Products
Panel Mount Plug
(Accepts contacts on page 108)
Free-Hanging Receptacle
(Accepts contacts on page 109)
Size Panel Mount Dimensions Free-Hanging Positive
(No. Circuits) Plug ABC Receptacle* Lock*
48 1934142-1 1.61 1.85 2.22 1934144-1 1469910-1
41.0 47.0 56.4
66 1934143-1 2.13 2.37 2.74 1934145-1 1934017-1
54.2 60.2 69.6
*Two (2) required for each receptacle housing. Not used in plug housings.
1.476
[37.50] Ref.
C
B
A
1.280 ±.005
[32.50 ±0.13]
.984 ±.005
[25.00 ±0.13]
1.606
[40.78] Ref.
1.512
[38.40] Ref.
1.280 ±.008
[32.50 ±0.20]
1.449 ±.008
[36.80 ±0.20]
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
“NEW” AMP-DUAC UPC Connectors (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
107
Cable Mounted Products
DUAC PL or UPC Contacts
Wire Size Ins. Dia. Part Number
Range Range Plating (Continuous Strip)
AWG [mm2]
22-20 .590–.094 Tin 794576-1*
[0.3-0.5] [1.50–2.40]
18 or 18+22 .087–.154 Gold 1934185-4
[0.8-1.1] [2.20–3.90]
16 or 2 @ 18 .098–.173 Gold 1934184-4
[1.3-1.6] [2.50–4.40]
Application Equipment: Extraction Tool 1976132
*Made from Phosphor-Bronze material (low conductivity)
Materials — High Conductivity
Copper Alloy
Finish — Pre-Tin or Gold Plated
Contacts, Male
Technical Documents
Product Specification
108-2218 AMP-DUAC PL
108-2248 AMP-DUAC UPC
Application Specification
114-6067 AMP-DUAC PL
114-13195 AMP-DUAC UPC
.666 ±.008
[16.91 ±0.20]
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Contacts for AMP-DUAC PL, PL-II and UPC Connectors
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
108
Cable Mounted Products
DUAC PL or UPC Contacts
Wire Size Ins. Dia. Part Number
Range Range Plating (Continuous Strip)
AWG [mm2]
22-20 .590–.094 Gold 1934193-4
[0.3-0.5] [1.50–2.40]
18 or 18+22 .087–.154 Gold 1934183-4
[0.8-1.1] [2.20–3.90]
16 or 2 @ 18 .098–.173 Gold 1934182-4
[1.3-1.6] [2.50–4.40]
Application Equipment: Extraction Tool 1976382
Materials — High Conductivity
Copper Alloy
Finish — Gold Plated
Contacts, Female
Technical Documents
Product Specification
108-2218 AMP-DUAC PL
108-2248 AMP-DUAC UPC
Application Specification
114-6067 AMP-DUAC PL
114-13195 AMP-DUAC UPC
.583 ±.002
[14.80 ±0.05]
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
109
Cable Mounted Products
Product Facts
AMP .093 and .062 Commercial Pin and Socket
Connectors
■Economical grade, wire-to-wire connectors
■Dual contact locking lances provide optimum contact stability
■Panel mount or free-hanging versions
■Voltage rating: 250 VAC or VDC
■Standard density (.093" diameter pin contact),
.198" centerline, 1-15 positions; 13 A rating
■High density (.062" diameter pin contact), .145" centerline,
1-9 positions; 7 A rating
AMP Commercial MATE-N-LOK Connectors
■Standard density, wire-to-wire and wire-to-board connectors
■.200" centerline
■1-16 positions
■Panel mount or free hanging
■Ratings: 19 A, 250 VAC
■Hot side is egg-crated for safety
■Locking devices are integral part of design
AMP Universal MATE-N-LOK and Universal MATE-N-LOK II
Connectors
■.250" centerline; 1-15 and 2-15 positions, respectively
■Standard density, wire-to-wire and wire-to-board capability
■Panel mount or free hanging
■Ratings: 19 A, 600 VAC or VDC
■Contacts protected in the housings
■Seals available for splash protection (Universal MATE-N-LOK
Connectors only)
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
Power Connectors & Interconnection Systems
Other Soft Shell Pin & Socket Connectors
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
110
Cable Mounted Products
Product Facts
AMP Mini-Universal MATE-N-LOK and Mini-Universal
MATE-N-LOK 2 Connectors
■High density, .163" centerline; 1-24 and 2-24 positions,
respectively
■Wire-to-wire and wire-to-board capability
■Ratings: 600 VAC or VDC; 9.5 A and 10.5 A, respectively
■Contacts protected in the housings
■Seals available for splash protection (Mini-Universal
MATE-N-LOK Connectors only)
AMP Micro MATE-N-LOK 3mm Connectors
■High density, wire-to-wire and wire-to-board connectors
■3 mm centerline, 2-24 positions
■Ratings: 5 A, 250 VAC
■Dual beam receptacle contact design for improved reliability
■Panel mount or free hanging
■PCB headers are available in vertical and right angle
versions; thru-hole or surface mount
AMP 4.2 mm PE Series Connector System
■High density, wire-to-wire, wire-to-board and wire-to-panel
connectors
■4.2 mm centerline
■Single-row housings (3, 4 and 5 positions); Double-row (2-24
positions, even only)
■Ratings: 9 A max. (2 pos.), 600 VAC
■18–22 AWG pins and sockets, RoHS compliant
■Nylon housings, UL 94V-2 and 94V-0
■Positive latch design
■Intermateable and interchangeable with Molex Mini-Fit, Jr.
and intermateable with AMP-DUAC connectors
For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors"
Power Connectors & Interconnection Systems
Other Soft Shell Pin & Socket Connectors (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
111
Cable Mounted Products
Wire-to-Wire (WTW)
Connectors
Product Facts
■Rated to 600 VAC (RMS)
■Flame retardant housings
94V-0
■Housings, adapters, and
power terminals keyed for
proper assembly
■Stackable housings
provide easy wire routing
■Built-in interlocking
features better resist shock
and vibration
■Usable as in-line, panel and
surface mount connector
■Available in six different
colors for circuit coding
■Two power terminals
accommodate 10-12 AWG
and 14-16-18 AWG wire
■UL Recognized,
File No. E28476
■CSA Certified,
File No. LR7189
■VDE Registered #5133
AMPINNERGY WTW
Connectors provide a reli-
able and efficient means of
interconnecting conductors
to carry up to 600 VAC in
power circuits or networks.
These Connectors consist
of mating hermaphroditic,
flame retardant polycarbon-
ate housings into which ter-
minated power contacts
are inserted. Stackable in
four directions through the
use of molded interlocking
keyways, the connectors
make wire routing and
dressing orderly and easy.
Depending upon conductor
size and number of con-
ductors in the connector
configuration, the current
rating ranges from 10 to 55
amperes.
Technical Documents
Product Specification
108-1373 AMPINNERGY WTW
Connectors
Application Specification
114-6051
Instruction Sheets
408-3277 AMPINNERGY Wire-To-Wire
Stackable Connectors
408-3198 Inspection of AMPINNERGY
System Power Contacts
R
R
For more information,
request Catalog 1308885.
Power Connectors & Interconnection Systems
AMPINNERGY Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
112
Cable Mounted Products
Wire-to-Board (WTB)
Connectors
Product Facts
■Ratings: 600 VAC (RMS),
current rating 12-35 amps
■Receptacles polarized to
plug
■Receptacles and plugs
available in 2 through 8
positions
■Vertical receptacle
polarized to PCB
■Receptacle contacts
have dual solder posts for
efficient heat dissipation,
low millivolt drop and
mechanical strength
■Receptacles may be
mounted on PCBs .062" to
.125" thick
■Plugs have positive
latching to receptacles
■Removable crimp contacts
latch firmly in plug
■Crimp contacts accommo-
date 10-12 AWG or 14-16-18
AWG conductors
■UL Recognized,
File No. E28476
■CSA Certified,
File No. LR7189
R
AMPINNERGY WTB
Connectors provide a con-
venient and efficient means
of delivering up to 600 VAC
to component printed
circuit boards and other
power distribution devices
in computers and peripher-
als, telephone systems
and appliances. These
connectors also have
automotive and industrial
applications.
Both the vertical and
right angle receptacles
are polarized for mating
to the plugs.
R
For more information,
request Catalog 1308885.
Technical Documents
Product Specification
108-1349 AMPINNERGY WTB
Connectors
Application Specification
114-6044 AMPINNERGY WTB
Connectors
Instruction Sheets
408-3236 Installation of AMPINNERGY
WTB Connectors
408-3198 Inspection of AMPINNERGY
Contacts
Power Connectors & Interconnection Systems
AMPINNERGY Products (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
113
Cable Mounted Products
Product Facts
■
■Lightweight, all-plastic and
metal-shell connectors
■
■CPC connectors are UL
94V-0 rated and made of
stabilized, heat resistant,
self-extinguishing thermo-
plastic material
■■Metal-shell CPC connector
housings made of UL 94V-0
rated thermoplastic
■
■Operating temperature
range: -55°C to +125°C
■
■Available in panel or chas-
sis mount and free-hanging
configurations
■■Quick connect/disconnect
capability with thread
assist, positive detent
coupling
■
■Built-in pin and socket
protection
■■Polarized for proper mating
of connector halves
■■Special connector configu-
rations offer special solder
and posted contacts, special
receptacles with or without
threaded inserts
■■Full complement of optional
accessories
■■Recognized under the
Component Program of
Underwriters
Laboratories Inc.
for 250 VAC, rms
or 250 VDC, Service‡;
Series 1 and Series 3
(600 V); Series 2, Series 4,
Series 5 and Series 6
(250 V)
File No. E28476
‡Select connectors are recognized
for 600 volts service.
■■Certified by
Canadian Standards
Association,
File No. LR 7189
■■Certain products meet
VDE Standard 0627
Connector series for
different interconnection
requirements:
■■Series 3—Low density,
power applications with
Type XII contacts capable of
carrying up to 35 amperes
of current
For more information,
request Catalog 82021.
R
R
■Produced under a Quality
Management System certi-
fied to ISO 9001
■A copy of the
certificate is available
upon request.
■■Series 4—Combination of
standard and power density
application with Type III+
and Type XII contacts
■■Series 5—Power density
application with Size 8
screw machined and preci-
sion formed contacts
■■Series 6—Combination of
standard and power density
application with Type III+
and Size 8 contacts
Type XII, Precision
Formed, Crimp Contacts
Female
Male
High Current Type XII
Crimp Contacts
High Current
Type XII Socket
High Current
Type XII Pin
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
114
Cable Mounted Products
Connector Series and Types Series 3—Power Contacts
Series 3 connectors accept
Type XII power contacts
which can carry up to 25
amps per contact. These
contacts will accommodate
a wire size range of 16 to
Series 4—Combination
Size 16 and Power Contacts
Series 4 connectors accept
Size 16 Multimate and
Type XII power contacts,
combining the signal and
coaxial circuit capabilities of
Series 1 connectors with the
10 AWG [1.4 to 5 mm2].
Two connector sizes are
available in both standard
and reverse sex connector
arrangements 3 and 7
positions.
power circuit capabilities
of Series 3 connectors.
Available in two connector
sizes offering power mixing
combinations totaling 16
and 22 positions.
Series 5—Power Contacts
.125 POWERBAND
Series 5 connectors combine
the revolutionary perform-
ance of the new AMP
POWERBAND Contact,
high current contact in con-
figurations similar to the
Series 3 connectors. AMP
POWERBAND contacts
offer the electrical perform-
ance of the best Mil Spec
Series 6—Combination,
Size 16 and .125
POWERBAND Contacts
Series 6 combines the high
current and environmental
sealing capability of
Series 5, POWERBAND
contacts, and the reliability
of signal carrying, low cur-
rent Type III+ contacts. This
Metal-Shell, Circular
Plastic Connectors
(Series 3 and 4)
Metal-Shell CPC connectors
consist of a black thermo-
plastic insert in a nickel-
plated, zinc alloy shell.
These connectors
Size 8 screw-machined con-
tacts with the economy and
productivity of strip-fed, pre-
cision formed contacts.
Series 5 connectors are
environmentally sealable to
meet IEC IP 65 and IP 67
specifications.
combination of power and
signal contacts is offered in
one connector configura-
tion containing two .125
POWERBAND contacts
and eight Type III+ signal
pin and socket contacts.
are currently available in
shell sizes 14, 22 and 28,
and in two basic configu-
rations consisting of
plugs and square flange
receptacles.
Rated at 600 VAC or VDC,
45 amperes maximum in
a single contact, the con-
nectors are available in
free-hanging and panel-
mount applications — one
connector configuration
containing three .125
POWERBAND contacts.
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
115
Cable Mounted Products
Type XII, Precision
Formed, Crimp
Test Current Rating
Silver or Gold — 35 amperes ‡
Tin Lead — 15 amperes ‡
‡Single contact, free-air test current;
not to be construed as contact
rating current. Use only for testing.
Female
Male
High Current Type XII
Crimp Contacts
An initial T-Rise test in free
air has shown a 60 amp
capability with a 30° T-Rise
with 8 gage wires.
High Current
Type XII Socket
High Current
Type XII Pin
Power Connectors & Interconnection Systems
Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
116
Cable Mounted Products
Product Facts
■Pins and sockets have low
insertion force
■High current ratings with
very low resistance
■All plated products are gold
or silver plated
■LOUVERTAC bands have
a temperature range
from –196°C to +200°C
available
■Formed bands are
available for up to
1.250 [31.75] pin
diameter
Thread mount pin is Installed
directly into power supply
65 position
AMPOWER multi pin
plus plug and
receptacle
MATE-N-LOK II
connector with high
current contacts
Thread mount
pin assembly
with AMP terminal
Thread mount socket
is installed directly into
power supply
Threaded sleeve socket
assembly is installed directly
into power supply
METRIMATE
drawer connector
with high current
contacts
Crimp pin
with cable
installed
Typical application of
LOUVERTAC strip
35 position
AMPOWER multi pin
plus plug and
receptacle
The transfer of high current
with manageable insertion
and withdrawal forces
has always presented a
challenge to the connector
industry.
LOUVERTAC bands provide
a unique means of transfer-
ring high amperage with a
resultant space and weight
savings. Tyco Electronics
offers a wide range of pin
and socket sizes for your
applications. Strip and
formed LOUVERTAC bands
are also offered for cus-
tomer use in their own con-
tact design. The wide
variety of flat and formed
male and female bands
provide the ability to design
electrical connections more
inexpensively and quickly.
LOUVERTAC products are
your high current applica-
tions solution.
The variety of pins and
sockets available from
Tyco Electronics provide
a quick and simple solution
to most high current
applications.
For more information,
request Catalog 64141.
Power Connectors & Interconnection Systems
High Current Products (LOUVERTAC Contacts)
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
117
Cable Mounted Products
AMP Power Series Connectors
Product Facts
■Single-pole and 2-pole
(battery) quick connect/
disconnect connectors
■Eight Series, based on
approximate current-
carrying capability:
■Series 15/30/45
(Single-Pole)
■Series 50 (2-Pole Battery)
■Series 50 Finger Probe
Resistant (FPR)
■Series 75 (Single-Pole)
■Series 120
(Single- and 2-Pole)
■Series 175
(2-Pole Battery)
■Series 180 (Single-Pole)
■Series 350
(2-Pole Battery)
■Voltage rating: 600 V AC/DC
■Color-coded housings, UL
94V-0
■Hermaphroditic (genderless)
housings reduce inventory
■Modular, single-pole
housings are stackable in
four directions
■Polarity (+ and -) molded
into 2-pole housings
promotes proper wiring
■Mechanical keys help
prevent two different color-
coded housings from mating
■Stainless steel retaining
springs secure contacts in
housings
■Stamped and formed, open
barrel contacts (6-20 AWG)
on reels for automatic and
semiautomatic machine
termination
■Loose piece, cold-headed
contacts (6 AWG – 300 MCM)
for manual and hydraulic
hand tools; reducing
bushings accommodate
smaller wire sizes
■Compatible with industry
standard crimp tooling
from PICO Corporation
(http://www.picotools.com)
■Connectors intermateable
with similar connectors from
other manufacturers
■Series 15/30/45, single-pole
connectors designed to meet
Amateur Radio Emergency
Service (ARES)/Radio
Amateur Civil Emergency
Service (RACES) Standard
Power Connector
requirements
■Accessories available for
mounting, vibration
protection, and strain relief
■Component Recognized by
Underwriters Laboratories
Inc. to US and Canadian
Standards, File No. E28476
AMP Power Series
Connectors provide a
durable, quick connect/
disconnect means to trans-
mit “power” levels of current
and voltage (15-275 A,
600 V AC/DC).
This product family is
primarily comprised of sin-
gle-pole and 2-pole (bat-
tery) connector housings,
crimp snap-in contacts, and
accessories. Housings are
offered in various colors.
Two-pole housings have dif-
ferent polarization configura-
tions; with the exception of
black housings, each color
identifies a different keying
configuration. In general,
only like color housings will
mate. Contacts are either
cold-headed or stamped
and formed, depending
upon the connector Series.
AMP Power Series
Connectors are divided
into eight Series, based on
approximate current-carrying
capability.
Applications
AC/DC Power Supplies
and Charging Systems,
Rechargeable Batteries,
Material Handling
Equipment (e.g. forklift
trucks), Electric Vehicles
(e.g., golf carts, sweepers,
wheelchairs), Office
Furniture/Panels, Amateur
Emergency Radios, and
Industrial Equipment.
CUS
®
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
118
Cable Mounted Products
AMP Power Series Connectors (Continued)
Technical Documents Various technical documents are available for your use:
Product Specifications describe technical performance characteristics and verification tests. They are intended
for the Design, Component and Quality Engineer.
108-1349 AMPINNERGY WTB Connectors
108-1373 AMPINNERGY WTW Connectors
108-2104 AMP Power Series 50 Connectors
108-2149 AMP Power Series 15 Connectors
108-2150 AMP Power Series 30 Connectors
108-2151 AMP Power Series 45 Connectors
108-2152 AMP Power Series 75 Connectors
108-2153 AMP Power Series 120 Connectors
108-2154 AMP Power Series 175 Connectors
108-2155 AMP Power Series 180 Connectors
108-2156 AMP Power Series 350 Connectors
Application Specifications describe requirements for using the product in its intended application and/or
crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person.
114-6044 AMPINNERGY WTB Connectors
114-6051 AMPINNERGY WTW Connectors
114-13071 AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies
114-13107 AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies
114-13118 AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies
114-13119 AMP Power Series 350 (Double-Pole) Connector Assemblies
114-13127 AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies
114-13149 AMP Power Series 180 (Single-Pole) Connector Assemblies
Instruction Sheets provide instructions for assembling or applying the product. They are intended for the
Manufacturing Assembler or Operator.
408-3198 Inspection of AMPINNERGY System Power Contacts
408-3236 Installation of AMPINNERGY WTB Connectors
408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors
408-8636 AMP Power Series 50 Connector Assemblies
408-8868 AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits
408-4557 Heavy Duty Cable Cutter Hand Tool 605743-1
408-4559 Heavy Duty Cable Cutter Hand Tool 605744-1
408-4561 Heavy Duty Cable Cutter Hand Tool 6057469-1
408-8540 Crimp Tool 1526955-1
408-9688 Cable Stripper/Slitter Tool 606700-1
408-9816 Handling of Reeled Products
Test Summary
502-1136 50/75 Product Evaluation
502-1160 15/30/45 Product Evaluation
502-1166 120 Product Evaluation
502-1167 120 Competitive Evaluation
502-1172 AMP Power Series 175/180 Product Evaluation
502-1173 AMP Power Series 350 Product Evaluation
Customer Manual
409-5128 AMP-O-LECTRIC Model K Terminator Machine 1-471273-2
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
119
Cable Mounted Products
DOMINO Series Connectors
Hot-Plug High Current
Modular Power Connectors
Key Features
■Modular construction
■Blind mating
■High current CROWN BAND
contacts
■Logic/Signal
■Locking system
■Uses ELCON Drawer
contacts
Typical Applications
■Power Supplies
■Telecommunications
■Automatic Test Equipment
■Computer Hardware
■Process Control
■Uninterruptible Power
Systems
■All DOMINO Products in
this section are RoHS
compliant The ELCON DOMINO
Connector System is a
modular high-current
connector system consisting
of interchangeable modules
which can provide AC,
DC, logic and signal,
float mounting, and pin
sequencing. All DOMINO
modules incorporate
CROWN BAND technolo-
gies, tried and tested under
the most arduous conditions.
The high current capabilities
virtually eliminate the need
for bussing or splitting
current, with resulting space
savings and economies.
The DOMINO connector
system allows the user to
configure a connector
specific to an application,
from off-the-shelf
components. It can be
purchased as separate
modules and assembled
by the user, but is more
generally ordered as a
connector assembly using
an assembly part number
which Tyco Electronics
assigns to a specific
configuration. Consult
Tyco Electronics for
assistance in laying out a
new connector. If required,
DOMINO connector
assembly is simple: once
the locking rails are cut to
size, the only tool required
is a Phillips screwdriver for
tightening the end-caps.
Most DOMINO contacts
are the same as used in
ELCON Drawer connectors.
Modules A through E and R
are sold as housings with
retention clips; the contacts
are ordered separately.
See page 79 for available
contact options and plating
information, page 66 for
tooling. Modules K, L, and
M are sold pre-loaded
with contacts. DOMINO
assemblies are shipped
complete with contacts.
The DOMINO system is
ideal for use with hot-
pluggable power supplies
of the type employed
for load-sharing and/or
redundant power for
computer systems. Current
interruption capability is
standard in the L module
and an available option in
the A module.
The CROWN BAND contact
is a small louvered cylindri-
cal receptacle of Beryllium
Copper. Manufactured on
progressive dies to allow
consistent, even insertion
and withdrawal forces, its
design ensures maximum
surface contact area for
minimum voltage drop and
minimum heat generation.
CROWN BAND contacts
also provide excellent shock
and vibration resistance.
Power Connectors & Interconnection Systems
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
120
Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs,
extraction 3.9 lbs
Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs,
extraction 2.6 lbs
Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs,
extraction 13.0 lbs
DOMINO Series Connectors (Continued)
A Modules — 3 x #12 Power Contacts, Hot-Plug option available
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles;
Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs)
Pin Housing
(without contacts)
Part Number 1648461-1
B Modules — 2 x #8 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
C Modules — 20 x #20 Signal Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
D Module — 5 x #16 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
Socket Housing
(without contacts)
Part Number 1648466-1
Pin Housing
(without contacts)
Part Number 1648462-1
Socket Housing
(without contacts)
Part Number 1648467-1
Pin Housing
(without contacts)
Part Number 1648463-1
Socket Housing
(without contacts)
Part Number 1648468-1
Pin Housing
(without contacts)
Part Number 1648464-1
Socket Housing
(without contacts)
Part Number 1648469-1
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
121
Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs,
extraction 33.7 lbs
K Modules — Electrically Active Ground/Guide Module
Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1
Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs,
extraction 1.3 lbs
DOMINO Series Connectors (Continued)
E Modules — 14 x #16 Power Contacts
Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable
G Modules - Non-electrical Guide Module
Note: May be turned through 180 in the horizontal plane
J Modules — Jackscrew Locking Module
Note: Select socket side to match desired orientation of T-handle in locked position
Specifications: Corrosion resistant Steel
Pin Housing
(without contacts)
Part Number 1648465-1
Socket Housing
(without contacts)
Part Number 1648470-1
Guide Pin
Part Number 1648505-1
Guide Socket
Part Number 1648473-1
Parallel Socket Side
Part Number 6650679-1
Perpendicular Socket Side
Part Number 6650680-1
Pin Side
4.20" T-Handle Part
Number 6648482-1
Pin Side
Screwdriver Slot
Part Number 6648485-1
Guide Pin
# 10 AWG Crimp
Part Number 6648508-1
Guide Socket
# 10 AWG Crimp
Part Number 6648476-1
Specifications: Guide pin type 303 Stainless Steel, passivated
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
122
DOMINO Series Connectors (Continued)
L Modules — Hot-Plug Flat Blade Contact, Crown Socket
Note: Pin and socket modules may be assembled within either pin or socket side connector for reverse polarization. Standard blade length, dim A = .400";
premate blade length, dim A = .525" Use Crimp Tool PN 1766453-1
Specifications: Agency approved for 50 Cycles of current interruption; contact rating 30 Amps UL/CSA, 250V and 55
Amps UL, 30 Amps CSA, 72 V dc; Fully loaded module nominal forces: insertion 4.2 lbs, extraction 3.7 lbs
M Modules — Pre-installed Dual In-Line Crown Pin & Socket
Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction
9.8 lbs
Pin Module
Ext. Threaded
Part Number 6648499-1
Recommended torque value 40 lb.in (4.52 N.m)
Socket Module
Ext. Threaded
Part Number 6648454-1
R Modules — 2 x 1/4" Power Contacts
Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for
contact part numbers and available Double Crown option
Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs,
extraction 6.0 lbs
Spacer Module — Non-electrical
Note: any module may be ordered without contacts for use as spacers; consult factory for options and part numbers.
Standard Blade
# 10 AWG Crimp
Part Number 1648488-1
Premate Blade
# 10 AWG Crimp
Part Number 1648489-1
Crown Socket
# 10 AWG Crimp
Part Number 1648446-1
Pin Module
(without contacts)
Part Number 6648515-1
Socket Module
(without contacts)
Part Number 6648457-1
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
123
DOMINO Series Connectors (Continued)
DOMINO Assembly
Mounting Accessories
End Caps — Zinc die cast, CRS hardware, trivalent chromate finish
End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting
assembly to frames, bulkheads, etc. Float mount styles correct for misalignment during mating. Any end cap may be
used to mount either pin or socket sides.
Fixed Mount, Guide Pin
Part Number 6648259-1
A = 1.22 (30.98), B = .275 (6.98)
Fixed Mount, Guide Socket
Part Number 6648263-1
A = .175 (4.44)
Float Mount, Guide Pin
Part Number 6648251-1
Standard
A = 1.22 (30.98), B = .275 (6.98)
Part Number 6648253-1
L-Module
A = 1.62 (41.14), B = .125 (3.17)
Float Mount, Guide Socket
Part Number 6648252-1
Standard
A = .175 (4.44)
Part Number 6648254-1
L-Module
A = .325 (8.25)
Screw Part Number 1766829-1, Steel Locking Rail Part Number 1648990-1,
Aluminum alloy, gold anodized finish, 36" length.
Requires cutting to size.
Locking Rail (at 1' interval)
Part Number 1650469-1
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
124
DOMINO Series Connectors (Continued)
1. Align modules in desired order. 2. Measure length of assembly, and add .100" (2.54mm) to determine
overall rail length. Cut rails to length.
3. Slide locking rails into position on both sides of module assembly
via the molded rail tracks.
4. Position end caps over locking rail ends and secure using Phillips
head screws.
DOMINO Module
Assembly Process
Power Connectors & Interconnection Systems
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
125
HTS Power Connectors
Product Facts
■Heavy-duty, rectangular,
multiple-position, pin and
socket connectors
■Current rating: 10-500 A
■Voltage rating: 1-1.4 kV
■Number of contact
positions: 1 through 216
■Connectors are designated
by four components: base
and hood, and male and
female inserts
■Contact inserts provide
for three types of wire
termination: screw (no
crimp tool required), crimp
(higher pin count), and cage
clamp (fastest)
■HE Series inserts (screw
terminated) are the most
popular
■Bases provide
environmental (IP 55, 65
and 68) and electrical
protection (NEMA 4 and 4X)
■Bases share an industry
standard panel cutout and
mounting hole pattern
■Hoods offer top, side, or
angled cable entry. Hoods
are tapped to accommodate
metric or PG fittings
■Automated tooling matched
to contact
■DIN/VDE, UL, CSA and SEV
approved
HTS Power Connectors
are heavy-duty, rectangular,
multiple-position, pin and
socket connectors. They
are commonly referred
to as “Rectangular” or
“European Metal Shell”
connectors.
HTS Connectors are
designated by four
components: base and
hood, and male and female
inserts. The designation
is driven by electrical
specifications; pin count
and current rating define
the inserts needed. From 1
to 216 contact positions are
available. Current ratings
range from 10-500 A.
The appropriate housing
size (1-12) to accommodate
selected inserts is then
defined. Housing selection
criteria include: base
mounting style, latch type,
hood cable entry location,
and hood gland size. The
most popular housing sizes
are: Shell Size 1 (3 or 4
positions), Shell Size 3
(6 positions), Shell Size 6
(16 positions), Shell Size 8
(24 positions), and Shell
Size 5 (25 positions).
HTS Connectors have
many applications:
Industrial Machinery
(automotive, plastics,
semiconductors, material
handling, packaging and
printing), Railroad and
Mass Transit (A/C and
brake subsystems, power
transformers, door systems,
switches and signals, and
drive motor enclosures).
For more information,
request Catalog 1308980.
Power Connectors & Interconnection Systems
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
126
Cable Mounted Products
RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors
Product Facts
■Replaces power lugs
■Locking feature “snaps”
each contact to mating pin
■Up to 250 Amps per contact
■CROWN BAND Connector
Technology provides low
contact resistance
Typical Applications
■Power Distribution Systems
The RAPID LOCK connector
is a single-pole, quick
connect/disconnect replace-
ment for lug connections,
used in bus bar and back-
plane power distribution
applications. RAPID LOCK
connectors allow a reliable
and safe connection, as
well as better serviceability,
than bolt-fitted lugs. The
cable mounted sockets
have a right angle configu-
ration, and feature an insu-
lator cap that provides the
retention mechanism on the
pin. The pin contacts can
be attached to a bus bar
by screw or swage, and to
a backplane by press fit
and backup screw.
Secure Power Distribution
By replacing power lugs
fitted using nuts and bolts,
the RAPID LOCK connector
offers an extremely secure
interconnect mechanism
that totally frees the power
distribution system from the
risk of loose connections,
which can cause arcing.
Safety Locking Feature
A locking feature is
provided on the pins for
protection against acciden-
tal unlatching of the cable.
Although connection of the
cable is easily performed
by hand, disconnection
requires a simple tool to
provide the leverage
needed to overcome the
locking feature.
Improved Ease of Service
Service in the field becomes
very easy with RAPID LOCK
connectors because there
are no nuts and washers to
lose in the equipment. The
RAPID LOCK connector is
available with red or black
color insulators.
CROWN BAND Technology
The RAPID LOCK connec-
tor enjoys all the benefits of
the ELCON CROWN BAND
technology, providing a
stable connection with
excellent mechanical and
electrical performance with
ratings up to 300 Amps
depending on wire gauge
and application.
Note: All RAPID LOCK Products in
this section are RoHS compliant.
Power Connectors & Interconnection Systems
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
127
RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors (Continued)
RAPID LOCK Connectors
Ordering Information
Product Specifications
Test Data
Part Numbers
Size Crimp Size Socket Pin
Black Red Blue Swage Screw
AWG#8 6648228-1 6648228-2 N/A ——
#8 AWG#12 6648237-1 6648237-2 N/A 6648221-1 N/A
AWG#6 1766484-1 1766484-2 N/A ——
AWG#8 6648235-1 6648235-2 N/A ——
#4 AWG#4 6648236-1 6648236-2 N/A 6648222-1 6648224-1
AWG#6 6648239-1 6648239-2 N/A ——
AWG#0 6648234-1 6648234-2 N/A 6648223-1 6648226-1
#2AWG#2 6648238-1 6648238-2 N/A 6648223-1 6648226-1
12mm 95 Sq. mm N/A 1857547-1 1857547-2 1857523-3 N/A
Size Insulation Boot
Black Red Grey Blue
#4/#8 1651003-1 1651003-2 1651003-3 1651003-4
#2 1766600-1 1766600-2 1766600-3 1766600-4
Materials
Insulator Thermoplastic, UL 94V-0 flammability rated
Socket Contact Body Copper alloy, plated Silver over nickel
CROWN BAND Beryllium Copper, plated Gold (30 micro inches minimum) over nickel
Pin Contact Copper alloy, plated Silver over nickel
Electrical
Current Rating @ 30°C T-rise Size 8 — 50 Amps on 8 AWG wire
Size 4 — 115 Amps on 4 AWG wire
Size 2 — 145 Amps on 2 AWG wire
Size 12mm — 250 Amps on 95mm2wire
Contact Resistance Size 8 — 0.5mΩ
Size 4 — 0.15 mΩ
Size 2 — 0.12 mΩ
Voltage Drop See graphs
Mechanical
Removal Tool Part Number 1857376-1
Shown below is current versus temperature
rise of the five different available socket
sizes.
Shown below is current versus voltage
drop performance of the five different avail-
able socket sizes.
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
128
Temperature Rise
010 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
0
5
10
15
20
25
30
35
40
45
50
Socket
2 - #2 wire
4 - #4 wire
8 - #12 wire
CURRENT, AMPERES
TEMPERATURE, C°
Voltage Drop
010 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
0
5
10
15
20
25
30
35
40
45
50
CURRENT, AMPERES
VOLTAGE DROP, mV
Socket
2 - #2 wire
4 - #4 wire
8 - #12 wire
RAPID LOCK Quick Connect Sockets and Pins
CD
E
Part Number Size Dimensions Cable
CDE
AWG
6648228-X 8
6648237-X #8 1.080 .500 .500 12
1766484-X 27.43 12.70 12.70 6
6648235-X 8
6648236-X #4 1.08 .500 .500 4
6648239-X 27.43 12.70 12.70 6
6648234-X 0
6648238-X #2 1.280 .490 .640 2
1857178-X 32.51 12.45 16.26 1/0
1857547-X 12.0mm 1.920 .930 .930 3/0
48.70 23.70 23.70
Note: X refers to available color variants.
Part Number Size Dimensions
AB
6648221-1 #8 .142 .550
3.81 13.97
6648222-1 #4 .250 .550
6.35 13.97
6648223-1 #2 .375 .550
9.53 13.97
1857523-3* 12.0mm .470 .850
12.00 21.70
*Requires washer Part Number 1857513-2
Part Number Size Dimensions
AB
6648224-1 #4 .250 .550
6.35 13.97
6648226-1 #2 .375 .550
9.53 13.97
Cable Mounted Sockets
RAPID LOCK sockets are
crimped to AWG #4, #6 or
#8 size cable depending
on the application require-
ments. Envelope dimensions
are common except for the
crimp barrel diameter.
Pin Contacts
RAPID LOCK pin contacts
are offered in either swage
or screw & washer mount-
ing options for .125" (3.18
mm) or 3mm (.118") thick
PCB or bus bars. Consult
Tyco Electronics Customer
Service for other bus bar
and backplane thicknesses
and designs.
Screw Mount Pin
Swage Mount Pin
Attach Type Pin Size Mounts to
Screw #4 Bus bar/Backplane
and Washer Bus bar
Swage #4 Bus bar
Note: All part numbers include attachment hardware (screw, washer, etc.)
Press Fit Pin Contacts
.55
[13.97]
.55
[13.97]
Swage Washer
Screw #8-32
Conical Washer
Flat Washer
Pin Contact
Pin Contact
Swage
Attachment Tool
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Cable Mounted Products
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
129
130
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Custom RAPID LOCK Connector Products
Cable Mounted Products
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
Press-Fit Discrete Contacts
Pins and sockets of the
type shown are designed
for press-fit to board or
bus bar, and allow plug-in
removal of a variety of
board mount components,
discrete contacts, and
flat-pack power supplies.
Each socket contains a
CROWN BAND contact,
ensuring high current
capacity and minimum
loss, and accommodating
misalignment.
In addition to the flexibility
offered with standard
RAPID LOCK connector
products, the basic
technology and standard
components may also be
packaged to suit specific
customer needs. Some
examples of custom
packages are given below.
Snap-Lock Sockets
Discrete pins are generally
offered with or without a
locking feature. A locking
feature for a discrete socket
is provided by a special
two piece molding (94 V-0).
This enables the socket to
snap over a locking pin,
and provides a 5 lb with-
drawal force. The molding
will also lock into a panel
or holder of .125 (3.18)
thickness.
Part Number 1643279-1 Black
Part Number 1643279-2 Red
Part Number 1643279-3 Blue
Cable Mounted Products
131
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
Power Connectors & Interconnection Systems
AMP Power Taps
METRIC
Dimensions are millime-
ters over inches
Product Facts
■ACTION PIN contacts
eliminate soldering
■Provides high current,
separable connection to pc
board traces
■Wire-to-board connection
using common terminals
■All metal-to-metal assembly
for long-term integrity
■Standard DIP outlines (7.62
x 2.54 [.300 x .100]), 10
positions, and 6.35 x 3.18
[.250 x .125], 6 and 10
positions, plus high current
versions on 10.16 x 5.08
[.400 x .200] footprint in 4
and 6 positions, 7.62 x 2.54
[.300 x .100] in 8 positions,
and both 2 and 3 position in-
line 2.54 [.100] tab taps
■Low resistance interface
■Internally threaded tap to
secure screw to terminal
■Anti-rotational embossments
hold wire and terminal in
place
■Standard Power Taps rated
at 2.5 amps per pin —
6 position 15 amps,
10 position 25 amps current
carrying capability
■High Current Power Taps
rated at up to 5 amps per
pin — 2 position 10 amps,
3 position 15 amps,
4 and 6 position 20 amps
and 8 position 40 amps
■30 amp inverse sex Power
Tap
AMP Power Taps are
designed for the growing
need for power to printed
circuit board applications
required in today’s elec-
tronic industry. The taps
provide a high current, sep-
arable connection to a pc
board. Pin configuration is
of the standard DIP outline
with 7.62 x 2.54 [.300 x
.100] or 6.35 x 3.18 [.250 x
.125] for the Standard ver-
sions, plus 10.16 x 5.08
[.400 x .200], 7.62 x 2.54
[.300 x .100] and in-line
spacing for the High
Current versions.
ACTION PIN contacts pro-
vide a low resistance inter-
face with tin-plated through
holes in the pc board,
thereby eliminating the
need for soldering.
The variety of available
power taps allow for various
installation schemes. The
Uninsulated Tap and Low
Profile Tap can be used in
bus bar pattern. The High
Profile and Low Profile Taps
offer insulation protection
from other components.
The High Current versions
provide a greater power
density option with current
ratings from 10 amps on
the 2 position in-line 6.35
[.250] tab tap up to 40
amps on the 8 position dual
6.35 [.250] tab tap.
All AMP Power Tap configu-
rations are easily inserted
into the pc board with a
simple Tyco Electronics or
customer supplied tool.
AMP Power Taps (Continued)
Tap PCB Description Screw Part Number
Version Thickness Hole Size Tin Lead Tin
High Profile 1.57–3.18 Housing and Contact 6-32 55557-4⽧5055557-4
0.62–.125 Assembled With Screw1,2
Low Profile 1.57–3.18 Housing and Contact 6-32 55556-4⽧5055556-4
.062–.125 Assembled With Screw2
Low Profile 1.57–3.18 Housing and Contact 6-32 55673-2⽧5055673-2
.062–.125 Assembled With Screw2,3
Low Profile 1.57–3.18 Housing and Contact M4 55556-9⽧5055556-9
.062–.125 Assembled Without Screw
1Cover not Assembled 2Screw not Assembled 3No Anti-rotational Embossments
11.43
[.450]
14.35
[.565]
7.62
[.300]
4.57
[.180]
9.14
[.360]
13.21
[.520]
0.64 x 0.89
[.025 x .035]
Posts 7.62
[.300]
0.64 x 0.89
[.025 x .035]
Posts
2.54 Typ.
[.100]
4.57
[.180]
2.54 Typ.
[.100]
10.16
[.400]
12.70
[.500]
6.99
[.275]
Cover
Screw
Anti-rotation
Embossments
Housing
7.62 x 2.54 [.300 x .100]
High Profile Tap 10 Position
7.62 x 2.54 [.300 x .100]
Low Profile Tap 10 Position
Material and Finish
Connector Body and Lid — Nylon,
105°C 94V-0 rated
Contact — Copper alloy, bright
tin-lead or tin plated
Screw — Plated steel
Electrical and Mechanical
Characteristics
Resistance — 2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force — 40 lbs. [177.9N],
max. per pin
Retention Force — 7 lbs. [31.1N],
min. per pin
Technical Documents
Product Specification —
108-11030 Tap, Power Distribution
Application Specification —
114-11000 Tap, Power Distribution
Handbook —
5697 Guide to Application of
ACTION PIN Connectors
For Standard Threaded
Taps Only
Recommended PC Board
Layout
Drilled Hole Diameter—
1.15±0.03 [.0453±.001]
After Plating
0.94-1.09 [.037-.043]
After Reflow—
0.91-1.09 [.036-.043]
Size Dimensions
ABC
7.62 x 2.54 7.62 2.54 10.16
.300 x .100 .300 .100 .400
10 Position
6.35 x 3.18 6.35 3.18 6.35
.250 x .125 .250 .125 .250
6 Position
6.35 x 3.18 6.35 3.18 12.7
250 x .125 .250 .125 .500
10 Position
C
A
B
Power Connectors & Interconnection Systems
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
132
Cable Mounted Products
METRIC
Dimensions are millime-
ters over inches
AMP Power Taps (Continued)
Size PCB Dimensions Description Screw Part Number
Thickness ABCD Size Tin Lead Tin
7.62 x 2.54 1.57-3.18 11.18 8.26 2.54 7.62 Without Screw 6-32 55558-3 5055558-3
.300 x .100 .062-.125 .440 .325 .100 .300
10 Position With Screw 6-32 55558-4 5055558-4
6.35 x 3.18 1.57-3.18 8.13 6.99 3.18 6.35 Without Screw 6-32 55323-5 5055323-5
.250 x .125 .062-.125 .320 .275 .125 .250
6 Position With Screw 6-32 55323-9 5055323-9
6.35 x 3.18 1.57-3.18 14.48 6.99 3.18 6.35 Without Screw 6-32 55232-6 5055323-6
.250 x .125 .062-.125 .570 .275 .125 .250
10 Position With Screw 6-32 1-55323-0 1-5055323-0
For High Current and
FASTON Taps
Use with Hand Press 677430-1
Recommended PC Board
Layout
Drilled Hole Diameter—
1.60±0.03 [.063±.001]
Cu Thickness—
0.03-0.08 [.001-.003]
SnPb Thickness—
0.004 min. [.0002 min.]
Finished Hole—
1.36-1.54 [.054-.061]
After Reflow—
1.36-1.54 [.054-.061]
Type AB C
4 Position 10.16 5.08 5.08
.400 .200 .200
6 Position 10.16 2.54 5.08
.400 .100 .200
I—
5.08 5.08
.200 .200
II — 2.54 5.08
.100 .200
III 10.16 5.08 5.08
.400 .200 .200
IV 7.62 2.54 7.62
.300 .100 .300
C
A
B
Material and Finish
Contact—Copper alloy, post plated
bright tin-lead or tin plated
Screw—Stainless steel, passivated
Electrical and Mechanical
Characteristics
Resistance — 2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force — 40 lbs. [177.9N]
max. per pin
Retention Force — 7 lbs. [31.1N]
min. per pin
For Recommended PC Board Layout,
see page 132.
High Current* Power Taps
*Up to 20 amps
Material and Finish
Contact — Phosphor bronze, tin-lead
or tin plated
Screw — Stainless steel, passivated
Washer — Stainless steel
Electrical and Mechanical
Characteristics
Current Rating — 20 amperes max.
Insertion Force — 40 lbs. [180N]
max. per pin
Retention Force — 7 lbs. [30N] min.
per pin
11.43
[.450]
Screws
(6-32 X 1/4)
0.64 x 0.89
[.025 x .035]
4.57
[.180]
B
A
C
D
Anti-rotation
Embossments
D
B
AC
6.35
[.250]
Screws
(M4)
Size PCB Dimensions Description Part Number
Thickness ABCD Tin Lead Tin
4 Position 1.57-3.18 9.09 10.95 5.08 10.16 With Screw, Washer 213815-1⽧5213815-1⽧
.062-.125 .358 .431 .200 .400 Without Screw 216906-11.—
6 Position 1.57-3.18 9.09 10.95 2.54 10.16 With Screw, Washer 213816-1⽧5213816-1⽧
.062-.125 .358 .431 .100 .400 Without Screw 216907-11.—
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied
without washer and screw, use of lock-washers with a high surface contact area are strongly recommended.
Power Connectors & Interconnection Systems
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
133
Cable Mounted Products
METRIC
Dimensions are millime-
ters over inches
AMP Power Taps (Continued)
*Up to 5 amps per pin
Mating Connectors
FASTON Receptacles
Material and Finish
Contact — Phosphor bronze, post
plated tin-lead or tin plated
Screw — Stainless steel, passivated
Washer — Stainless steel
Electrical and Mechanical
Characteristics
Current Rating — 5 amps max. per
pin
Insertion Force — 40 lbs. [180N]
max. per pin
For Recommended PC Board Layout,
see page 133.
II III
IV V
B
B
A
D
A
III
B
A
I
BA
C
D
B
A
C
Style PCB Dimensions Description Part Receptacle
Thickness ABCD Number Mating
I1.39 x 1.54 13.50 10.75 18.50 2.54 2.8 x 0.80 Tab With Hole 338429-2⽧Positive Lock
.055 x .061 .531 .423 .728 .100 .110 x .031
II 1.57 x 3.18 5.08 13.49 ——
6.35 x 0.81 Tab With Hole 216926-1 .Positive Lock
.062 x .125 .200 .531 .250 x .032
III 1.57 x 3.18 2.54 13.49 ——
6.35 x 0.81 Tab With Hole 216843-1 .Positive Lock
.062 x .125 .100 .531 .250 x .032
1-6.35 x 0.81 Tab With Hole
IV 1.57 x 3.18 10.16 5.08 13.49 10.95 .250 x .032 Without Washer 216905-11.Positive Lock
.062 x .125 .400 .200 .531 .431 2-2.79 x 0.81 Tab Without Screw
.110 x .032
V3.18 7.62 2.54 12.32 12.70 2-6.35 x 0.81 Tab With Dimple 5167892-32⽧FASTON Rcpt.
.125 .300 .100 .485 .500 .250 x .032 With Hole 167892-62.Positive Lock
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lock-
washers with a high surface contact area are strongly recommended.
2Phosphor Bronze, post plated matte tin
Power Connectors & Interconnection Systems
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
134
Cable Mounted Products
METRIC
Dimensions are millime-
ters over inches
B
A
D
C
AMP Power Taps (Continued)
Product Facts
■Excellent for power
distribution
■For board-to-board and
board-to-bus applications
■LOUVERTAC high current
contact used in receptacle
■ACTION PIN compliant pcb
tails for high surface area
contact with plated through
hole
■Receptacle fits onto
standard DIP 7.62 x 2.54
[.300 x .100] footprint
■Press-fit receptacle needs
simple “flat-rock” tooling to
install
■Accommodates board
thickness from 1.37 to 3.18
[.054 to .125]
■Insulated body rated 105°C
94 V-0
■Blindmate capability
(tolerance: ± 3.18 [± .125]
in X and Y axes)
■Perpendicular board stacking
■Silver or Gold plated
■UL recognition at 35 Amps
Material and Finish
Housing — Thermoplastic black
Body — Zinc Alloy
Contact — Bronze Alloy
Pin — Brass Alloy
Technical Documents
Product Specification —
108-1624 and 108-1624-1
Application Specification —
114-11000 Tap, Power Distribution
Compatible with Z-PACK 2mm HM
product family.
6.35
[.250]
6.4
[.252]
12.7
[.500]
12.8
[.504]
7.62
[.300]
13.16 ± 0.25
[.518 ± 0.10]
4.70 ± 0.38
[.185 ± .015]
2.54
[.100]Typ.
Ø 3.58
[1.41]
16.76
[.660]
10.79 ± 0.25
[2.64 ± 0.10]
4.70 ± 0.38
[2.64 ± 0.10]Typ.
7.62
[.300]
5.08
[.200]
12.32
[.485]
7.62
[.300]
2.54
[.100]Typ.
See
customer
drawing for
hole size
1.37
[.054] Min.
Description Plating Part Number
Right Angle Pin Gold 796137-2
Vertical Receptacle Gold 796138-2
Vertical Receptacle
Right Angle Pin
Recommended PC Board Layout
Recommended PC Board Layout
Power Connectors & Interconnection Systems
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
135
Cable Mounted Products
METRIC
Dimensions are millime-
ters over inches
Cable Mounted Products
136
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: +44 (0) 800-267-666
PageHead_12_HelvCdBd (Continued)
Power Connectors & Interconnection Systems
AMP Power Taps (Continued)
Note: Part Numbers are RoHS compliant except: ⽧Indicates non-RoHS compliant.
Extraction Tool Number 68380-1
IMPACT
TOOL
(Ref)
INSERTION
TIP
LOW-PROFILE
POWER
DISTRIBUTION
TAP (Ref)
For Standard Threaded
Taps Only
Recommended PC Board
Layout
Drilled Hole Diameter—
.0453±.001 [1.15±0.03]
After Plating
.037-.043 [0.94-1.09]
After Reflow—
.036-.043 [0.91-1.09]
Installation and Extraction
Tooling
Impact Insertion Tool Number
313102-1
(Insertion Tip No. 58133-1 required)
Size Dimensions
ABC
.300 x .100 .300 .100 .400
7.62 x 2.54 7.62 2.54 10.16
10 Position
.250 x .125 .250 .125 .250
6.35 x 3.18 6.35 3.18 6.35
6 Position
250 x .125 .250 .125 .500
6.35 x 3.18 6.35 3.18 12.7
10 Position
PC BOARD
(Ref)
C
A
B
For High Current and
FASTON Taps
Use with Hand Press 677430-1
Recommended PC Board
Layout
Drilled Hole Diameter—
.063±.001 [1.60±0.03]
Cu Thickness—
.001-.003 [0.03-0.08]
SnPb Thickness—
.0002 min.[0.004 min.]
Finished Hole—
.055-.061 [1.39-1.54]
After Reflow—
.054-.061 [1.36-1.54]
Type Part Number Upper Tool Lower Tool
High Current 4 & 6 Positions 216906-1 432848-1 433600-2 or
216907-1 432130-2
High Current Style I, II 216926-1 432845-1 433600-2 or
216843-1 432130-2
High Current Style III 216905-1 432847-1 433600-2 or
432130-2
High Current Style IV 5167892-3 432849-1 433600-2 or
167892-6 432130-2
Installation Tooling
Type AB C
4 Position .400 .200 .200
10.16 5.08 5.08
6 Position .400 .100 .200
10.16 2.54 5.08
I—
.200 .200
5.08 5.08
II — .100 .200
2.54 5.08
III .400 .200 .200
10.16 5.08 5.08
IV .300 .100 .300
7.62 2.54 7.62
C
A
B
Application Tooling/
PCB Layout
