Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Board Mount Connectors Product Facts Single-piece molded housings Custom configurable modular design AC and DC power in the same connector -- Meets UL safety requirements Current Interrupt ratings per UL 1977 -- for "Hot-Plug" applications Compact size -- ideal for distributed DC power applications Molded-in guide pins provide generous blindmateability Up to 3 levels of contact sequencing: 1st -- Pwr/Gnd 2nd -- Pwr & Signals 3rd -- Trigger Signals Low Mating and Un-mating force Solder or press-fit termination to PCB Meets SSI power connector requirements for DPS, MPS and HPS applications 30 micro-inch [0.76 micro-meters] gold post-plated contacts for high reliability All MULTI-BEAM XL products in this section are RoHS compliant Board-to-Board Products MULTI-BEAM XL is a blind-mateable board-toboard power distribution connector system. The heart of the MULTI-BEAM XL connector is the unique power contact which offers higher current ratings, lower contact resistance and lower mating forces than alternative designs. The connector is designed and manufactured in a modular approach and therefore allows the customer to select the number of power and signal contacts as well as the mating sequence of contacts they need for their specific application. The product is also available in versions complying to the Server Systems Infrastructure (SSI) Standard. The MULTI-BEAM XL product offers high reliability and high current density in a package designed specifically for modular hot-swappable power distribution systems. MULTI-BEAM XL connectors are ideal for blind-mating in modular and rack mounted systems. The high performance design and heavy gold plated contacts meet requirements across many applications including Power Distribution for compact (1U) computer servers up through High-End Servers, Faulttolerant Computers, Networking Equipment, Telecommunication Switches, Medical Instrumentation and Industrial Control equipment. The compact design also meets the I/O needs of modern Modular and Hot-Swappable redundant (N+1) Power Supplies and Uninterruptible Power Supplies. Technical Documents Product Specifications -- 108-1973 Application Specification -- 114-13038 Internet http://tycoelectronics.com File # E28476 Check out product information at: http://mbxl.tycoelectronics.com File # LR7189 Technical Support Center 1-800-522-6752 R R For More Information 11 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board-to-Board Products Board Mount Connectors Power Contacts Signal Contacts Improved MULTI-BEAM XL power contact design features eight independent beams which provide: Electrical performance -- Parallel current paths yield a lower contact resistance Mechanical performance -- Tuned beam design provides low mating forces and high durability life cycles Traditional Dual-Beam design also available Twin-beam signal receptacle contact design mates on milled surface, to reduce plating wear / and improve durability MULTI-BEAM XL connector assures you of EXTRA LONG CONTACT WIPE Power contacts feature up to 0.200 [5.08mm] minimum wipe Shortest "trigger" signal contacts feature a minimum wipe of 0.100 [2.54mm] MULTI-BEAM XL connectors provides EXPANDABLE LENGTH connectors Overall length is expandable to accommodate up to 36 power contacts Contact spacings are expandable to accommodate higher voltages and/or higher current requirements Base metal made from high conductivity copper alloy (over 98% copper) offers superior performance compared to alternative materials (brass, phosphor bronze, beryllium copper, etc.) often used in power connectors 0.100 [2.54mm] x 0.100 [2.54mm] PCB contact grid Application Flexibility Vertical Receptacle Right Angle Plug Contact Wipe Vertical Receptacle Vertical Plug Contact Type Power (or GND) Contact Power Contact Signal Contact Signal (trigger) Contact Right Angle Receptacle Right Angle Plug Description Make First Break Last (MFBL) Standard Standard Make Last Break First (MLBF) Right Angle Receptacle Vertical Plug Sequence Minimum Wipe 1 0.200 [5.08mm] 2 2 0.150 [3.81mm] 0.150 [3.81mm] 3 0.100 [2.54mm] The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2. Product Configurations and Part Numbers The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the Receptacle mating interface. Custom configurations can be produced due to the modular design of the product. Some popular configurations are shown in the tables below. Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, S indicates Signal. The corresponding contact spacing and voltage ratings are shown below. ACP 0.300 [7.62mm] spacing 300 Volts* P 0.250 [6.35mm] spacing 200 Volts* HDP 0.200 [5.08mm] spacing Connection to same voltage* S 0.100 [2.54mm] grid 60 Volts* * With circuit board designed to UL 1950, IEC 60950 12 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Right Angle Receptacles 1P/24S/1P 2P/24S/2P 3P/24S/3P 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 7P/32S/7P 8P/28S 8P/32S/8P 10P/84S/10P 3ACP 8P 14P/32S 16S/4P 24S/6P 24S/8P Part Number 6450160-3 1-6450160-0 6450570-2 6450170-2 6450170-8 6450160-5 6450560-2 6450560-4 6450172-2 6450160-1 6450160-6 6450173-1 6450163-2 6450172-1 6450161-1 6450161-2 6450161-6 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "MPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal AC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.400 [86.36mm] 3.650 [92.71mm] 4.350 [110.49mm] 3.950 [100.33mm] 4.350 [110.49mm] 3.350 [85.09mm] 5.450 [138.43mm] 7.750 [196.85mm] 1.550 [39.37mm] 2.650 [67.31mm] 4.950 [125.73mm] 2.050" [52.07mm] 2.750" [69.85mm] 3.250" [82.55mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Press-fit Solder Solder Solder Press-fit Press-fit Solder Solder Solder Solder Solder Solder Solder Solder Solder Board-to-Board Products Configuration * Power Contact Sequencing No No Yes Yes Yes No No No Yes No No Yes No Yes No No No * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Vertical Receptacles Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/4P 4P/24S/3ACP 3ACP/24S/5P 5P/24S/6P 6P/24S/6P 10P/84S/10P 10P/24S/12P 3P 3ACP 4P 5P 6P 7P 8P/28S 14P/32S 24S/6P 24S/3ACP 24S/8P Part Number 6450540-1 6450140-1 1-6450140-0 6450150-6 6450150-3 6450550-1 6450540-2 4-6450550-5 6450140-4 3-6450550-2 6450543-1 6450543-6 6450543-5 6450553-1 6450553-2 6450543-3 6450142-3 6450152-1 6450551-1 6450151-3 6450541-5 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal DC Power AC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Overall Length and [mm] 1.925 [48.90mm] 2.250 [57.15mm] 2.750 [69.85mm] 3.350 [85.09mm] 3.150 [80.01mm] 3.400 [86.36mm] 4.350 [110.49mm] 4.250 [107.95mm] 7.750 [196.85mm] 5.800" [147.32mm] 1.400 [35.56mm] 1.550" [39.37mm] 1.650" [41.91mm] 1.900 [48.26mm] 2.050 [52.07mm] 2.400 [60.96mm] 3.350 [85.09mm] 4.950 [125.73mm] 2.750" [69.85mm] 2.200" [55.88mm] 3.250" [82.55mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Solder Solder Solder Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Solder Press-fit Solder Press-fit Power Contact Sequencing No No No Yes Yes Yes No No No Yes No No No Yes Yes No No Yes Yes Yes No * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 13 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Board-to-Board Products Right Angle Plugs Configuration * 1P/24S/1P 2P/24S/2P 3P/24S/3P 4P/24S/3ACP 3ACP/24S/5P 3ACP/24S/6P 5P/24S/6P 5P/32S/5P 6P/24S/6P 8P/32S/8P 10P/84S/10P 10P/24S/12P 16S/4P 24S/6P 24S/3ACP 3ACP 3P 4P 5P 6P 7P 8P/28S 14P/32S Part Number 6450330-1 6450120-2 6450130-6 6450130-4 6450130-3 1-6450130-4 6450230-1 2-6450120-4 2-6450120-7 6450120-1 6450120-6 4-6450130-6 6450231-1 6450131-7 6450121-3 6450123-3 6450123-1 6450123-2 6450123-6 6450523-2 6450123-5 6450132-3 6450132-4 Application SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal AC and DC Power + Signal AC and DC Power AC and DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power DC Power DC Power DC Power DC Power Distributed DC Power + Signal Distributed DC Power + Signal Overall Length " and [mm] 1.925" [48.90mm] 2.250" [57.15mm] 2.750" [69.85mm] 3.150" [80.01mm] 3.400" [86.36mm] 3.650" [92.71mm] 4.350" [110.49mm] 3.950" [100.33mm] 4.250" [107.95mm] 5.450" [138.43mm] 7.750" [196.85mm] 5.800" [147.32mm] 2.050" [52.07mm] 2.750" [69.85mm] 2.200" [55.88mm] 1.550" [39.37mm] 1.400" [35.56mm] 1.650" [41.91mm] 1.900" [48.26mm] 2.050" [52.07mm] 2.400" [60.96mm] 3.350" [85.09mm] 4.950" [125.73mm] PCB Tail Type (Solder, Press-Fit) Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Solder Press-fit Solder Solder Solder Signal Contact Sequencing Yes No Yes Yes Yes Yes Yes No No No No Yes Yes Yes No N/A N/A N/A N/A N/A N/A Yes Yes * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Vertical Plugs Configuration * 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/32S/7P 24S/8P 3ACP 8P Part Number 6600333-9 6600330-4 1-6600333-0 1-6600333-2 6600333-7 1-6600333-1 6600333-6 6600333-1 6600330-5 6600323-2 6450503-3 6600303-1 Application Distributed DC Power + Signal SSI "DPS" Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal Distributed DC Power + Signal AC Power DC Power Overall Length " and [mm] 1.650" [41.91mm] 1.925" [48.90mm] 2.150" [54.61mm] 2.250" [57.15mm] 2.650" [67.31mm] 3.150" [80.01mm] 3.350" [85.09mm] 4.350" [110.49mm] 4.350" [110.49mm] 3.250" [82.55mm] 1.550" [39.37mm] 2.650" [67.31mm] PCB Tail Type (Solder, Press-Fit) Press-fit Solder Press-fit Press-fit Press-fit Press-fit Press-fit Press-fit Solder Press-fit Press-fit Press-fit Signal Contact Sequencing Yes Yes Yes Yes Yes No Yes Yes No No N/A N/A * Custom configurations are available -- see page 28 for instructions to have Tyco Electronics build your custom part. Note: All part numbers are RoHS compliant. 14 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System (Continued) Board Mount Connectors Performance Specifications Materials Up to 55 Amps per power contact, de-rated to 35 Amps in equally energized (8 adjacent positions) connector. Up to 4 Amps per signal contact, de-rated to 1.5 Amps in equally energized 24-position pin field. Maximum Continuous Operating Temperature -- 105C. Contact Resistance -- 0.7 milli-ohm Durability -- 250 cycle Radial Mis-alignment Capability -- 0.075 [1.91mm] Minimum of 0.100 [2.45mm] of contact wipe on shortest signal contact Housing -- High temperature thermoplastic, UL 94V-0 Power Contacts -- High conductivity Copper alloy Signal Contacts -- Copper alloy Boardlocks -- Phosphor bronze Finish Power and Signal Contacts -- 30 microinches [.76 micrometers] min. gold over 50 microinches [1.27 micrometers] min. nickel on mating surfaces, 100 microinches [2.54 micrometers] min. tin over 50 microinches [1.27 micrometers] min. nickel at PCB terminations Note: Tin-lead plating also available on press-fit connectors Board-to-Board Products Specifications Performance @ 30 Amps per Contact 70 Temperature Rise C Temperature Rise C 80 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 40 45 Current per Contact (Amps) 1 Contact 8 Adjacent Contacts 50 30 25 20 15 10 5 0 55 1 2 4 6 8 Power Contacts on .250" [6.35mm]Pitch 10 See Cable Connectors on Pages 18-27 15 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System Board-to-Board Products Product Facts Combines PCB and Cable mounted contacts Ideal for separating AC input from DC input Eliminates FASTON tab interface at the back of the connector housing Requires less space than two housing designs Terminates 14 AWG up to 8 AWG wire Mates with Tyco Electronics Vertical and Right Angle PCB plugs High strength housing materials RoHS Compliant Technical Documents Product Specification -- 108-1973 and 108-2157 Application Specification -- 114-13038 The Cable Pass-Through MULTI-BEAM XL receptacles securely terminate up to a 10 AWG wire directly into MULTI-BEAM XL pcb mounted receptacles. The design includes a "terminal position assurance" (TPA) feature that ensures the manually inserted wires are fully seated. The product offers a unique way of using the MULTI-BEAM XL pcb receptacles as a sort of "docking" connector. A single docking connector is far easier to mate to and to design around in a blindmate application, than multiple power and signal connectors. By separating some circuits to be cable terminated and some to be pcb terminated it allows both high voltage (AC) and low voltage (DC) power to pass through the same connector. This separation of the AC and DC power eliminates the concerns of high voltage power running through circuit boards better suited to carry only low voltage circuitry. Additional applications may include designs where the power is better routed directly to a different pcb, through cables, yet pass through a single docking connector for ease in system design. The Cable Pass-Through connector is offered in both right angle or vertical pcb mount orientations and is supplied with either pressfit or solder pc tails. The connector is mate-able to either pcb mounted or cable mounted MULTI-BEAM XL or MULTI-BEAM XLE plugs. All MULTI-BEAM XL cable connectors are supplied pre-assembled by Tyco Electronics. 16 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Current Pass-Thru Power Distribution Connector System (Continued) Available Configurations Vertical Plugs -- -- -- 6600310-5 -- -- -- -- Board-to-Board Products 3CP/1P/24S/2P 3CP/24S/2P 3CP/24S/3ACP 3CP/4P/24S 3ACP/24S/6P 3CP/8P/12S 3CP/20S/10P 3CP/16S Part Numbers Right Angle Receptacles Right Angle Plugs Vertical Receptacles 6450178-1 6450130-2 -- 6450178-2 2-6450130-6 -- 1888179-1 2-6450330-6 -- 6450578-1 1-6450132-3 6450558-1 -- 1-6450130-4 6450558-2 1888132-1 -- -- 6450578-2 6-6450130-2 -- 6450668-1 6450622-1 -- Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability. Configuration Description CP ACP P HDP Density High AC Power DC Power AC Power Power Cable Power PC Mount PC Mount PC Mount .300" spacing .300" spacing .250" spacing .200" spacing S Signal PC Mount .100" grid "NEW" MULTI-BEAM XL Coax Pass-Thru Combine power, coax and signal all in one connector Right Angle Plug 292495-1 Cable Receptacle 292491-1 Note: All part numbers are RoHS compliant. 17 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies Cable Receptacle Assemblies Board-to-Board Products Product Facts Single one-piece housing design Terminal Position Assurance (TPA) Secondary Locks on contacts assure no contact back-out Pre-assembled made-toorder cable assemblies Installation to panel provides float in X, Y and Z directions Insulation crimp on all contacts 30 microinch (.76 micrometers) gold plated contacts for high reliability Touch-safe design passes UL1977 and IEC 60950 finger probe test AC and DC power in the same connector -- meets UL & IEC safety requirements All MULTI-BEAM XL products in this section are RoHS compliant MULTI-BEAM XL Cable Assemblies allow designers freedom to connect power supplies and power distribution subassemblies in a wide variety of applications. Expanding beyond board-to-board applications the cable assemblies are available for both cable-to-board or panel mount applications and can terminate 8-16 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. In addition, the power contacts are designed to be able to accept two-wire terminations which can further reduce harness complexity by reducing or eliminating mid-wire splices. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high current density applications. The features work together to result in a highly durable and compact power connector, which offers industry leading minimum millivolt drop through the connection. The connector was designed to pass the UL 1977 and IEC 60950 finger probe test which makes the connector touch-safe. The insulation crimp adds further safety by keeping the insulation from being pulled away from the termination point. These features eliminate the Technical Documents For More Information Product Specification -- 108-2157 Application Specification -- 114-13112 Internet http://tycoelectronics.com need for a secondary cable clamp which often can be size prohibitive. The cable connectors are designed to mate to the de-facto standard Tyco Electronics MULTI-BEAM XL Right Angle or Vertical PCB Plugs. The combination of pcb and cable connections, both with mixed power and signal arrangements provides a universal power distribution connector systems. The cable assemblies are all RoHS compliant, designed to specific customer requirements and manufactured in Tyco Electronics' cable assembly manufacturing facilities. Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 18 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Configurations/Applications Wires Secondary Locks on Signal Contacts Secondary Lock (1 Per Power Contact) Housing * 0.060" [1.52] Nominal Float in X, Y and Z direction * For modular installation of large power distribution systems * Single connector replaces multiple power and signal connectors Board-to-Board Products Floating XYZ Panel-Mount Receptacle Floating XYZ Panel-Mount Cable Receptacle (2P + 24S + 2P) Panel Alignment Key Power Circuitry Signal Circuitry Guide Post (2 Places) Mounting Hole (2 Places) XYZ Series Slide-to-Lock Cable Receptacle (3 ACP) Slide- to-Lock Receptacle * 0.030" [0.76] nominal float in X and Y direction * Ideal for modular installation of smaller systems requiring less space and less float -- such as fan trays * Replaces connectors which use multiple low power contacts to carry the total current * Power only or Power Plus signal mixed Secondary Lock (1 Per Power Contact) Wires Spring Latch Panel Stop Locking Tab Housing Panel Alignment Key (2 Places) Power Circuitry Guide Post (2 Places) STL Series Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Cable-to-Board Receptacle * Easy to mate/disconnect with squeeze-to-release latches * Mates to right angle or vertical MULTI-BEAM XL STR plugs * Replaces two traditional connectors (1 signal and 1 power) with just 1 connector Secondary Lock (1 Per Power Contact) Wires Secondary Locks on Signal Contacts Housing Power Circuitry Squeeze Latch (2 Places) Signal Circuitry Mating Alignment Key (2 Places) STR Series 19 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Panel Mount Receptacles Product Facts High strength glass-filled housing materials Expandable/modular housing design PMT Series floats +/- 0.060" [1.52] in X, Y and Z directions STL series floats 0.030" [0.76] in X and Y directions Mounting Hardware Kits: Part Number 1600914-1 -- Standard Part Number 1600914-3 -- High Force Board-to-Board Products X, Y, Z Floating Receptacle Slide-to-Lock Receptacle Power and Signal Module Specifications Power Module Widths: Part numbers shown identify the main receptacle connector housing. Additional components (contacts, contact locks, etc.) are used to complete the cable assembly. See page 22 for contacts, secondary locks and application equipment information. Module Designation 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) 300 (ACP) 250 (P) 200 (HDP) Signal Module Width Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Module Designation 0.200 [5.08] (8 Contacts) Signals Power Module Max. Insulation Dia. inches [mm] 0.272 [6.91] 0.215 [5.46] 0.156 [3.96] Insulation Range inches [mm] 0.036-0.054 [0.91-1.37] Signal Module Configurations/Part Numbers Part Numbers Available Configurations 3ACP 4P 4ACP 5P 1P/16S/1P 1P/24S/1P 2P/16S/2P 2P/24S/2P 3P/16S/3P 3ACP/24S/3ACP 4P/24S/4P 5ACP/24S/5ACP 7P/48S/7P XYZ Series 1600606-2 -- -- 1600606-1 1-1600636-3 1600636-9 1-1600636-0 1600636-2 1600636-8 1-1600636-4 1-1600636-5 1600636-1 1-1600636-6 STL Series 292499-1 292499-4 292499-3 1761419-2 1761819-4 -- -- 1761819-2 -- -- -- -- -- Mating PCB Plugs Vertical Right Angle 6450503-3 6450123-3 6600303-2 6450123-2 6600303-3 -- -- 6450123-6 6600333-9 -- 6600330-4 6450330-1 1-6600333-0 -- 6600333-5 1-6450330-4 6600333-7 -- 1-6600333-1 -- 6600333-6 -- 6600333-1 5-6450130-0 -- 3-6450120-4 Note: All part numbers are RoHS compliant. 20 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable-to-Board Squeeze-to-Release Receptacles Squeeze-to-Release Cable Receptacle (2P + 24S +2P) Secondary Lock (1 Per Power Contact) Wires High strength glass-filled housing Pre-installed squeeze-torelease latches. Expandable/Modular housing design Mates to Tyco Electronics Vertical or Right Angle PCB Plugs Board-to-Board Products Product Facts Housing Squeeze Latch (2 Places, pre-installed) Power Circuitry Signal Circuitry Mating Alignment Key (2 Places) STR Series Technical Documents: Power and Signal Module Specifications Power Module Widths: Product Specification -- 108-2157 Application Specification -- 114-13112 0.300 [7.62] (ACP) 0.250 [6.35] (P) 0.200 [5.08] (HDP) 300 (ACP) 250 (P) 200 (HDP) Signal Module Width See page 22 for contacts, secondary locks and application equipment information. Module Designation Module Designation 0.200 [5.08] (8 Contacts) Signals Power Module Maximum Wire Size AWG [mm2] 8 [10.5] 10 [6.6] 12 [2.6] Wire Range AWG [mm2] 22-26 [0.14-0.32] Max. Insulation Dia. inches [mm] .272 [6.91] .215 [5.46] .156 [3.96] Insulation Range inches [mm] .036-.054 [0.91-1.37] Signal Module Configurations/Part Numbers Available Configurations 2ACP 3P 3ACP 4P 6P 1P/24S/1P 2P/8S/2P 2P/16S/2P 2P/24S/2P 3ACP/24S/3ACP 4P/24S/4P STR Series 1600798-2 1600798-3 1600798-5 1600798-4 1600798-1 1600788-8 1-1600788-3 1-1600788-0 1600788-1 1-1600788-2 1-1600788-4 Part Numbers Mating PCB Plugs Vertical Right Angle 6600393-1 6450129-1 6600393-2 6450129-2 -- -- 6600390-1 6450129-3 6600393-3 -- 6600380-2 6450128-1 -- 6450128-6 6600383-5 -- 6600383-3 6450128-2 6600383-6 -- 6600383-7 6450128-5 Note: All part numbers are RoHS compliant. 21 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components Material and Finish Board-to-Board Products Body -- 50 micro inches Nickel over Tin Mating Area -- 30 micro inches Gold over Nickel Technical Documents Product Specification 108-2157-1 Application Specification 114-13164 Power Contact Power Contacts Wire Size Range AWG 12 14 2 @ 16 Wire Size Range AWG 8 10 2 @ 12 2 @ 14 Insulation Diameter . .156 [3.96] Max. .156-.176 [3.96-4.47] .120-.156 [3.05-3.96] .090 . [2.29] Max. Insulation Diameter .215-.272 [5.46-6.91] .176-.215 [4.47-5.46] .130 . [3.30] Max. .137 . [3.48] Max. Plating Tin Tin Tin Tin Plating Tin Tin Tin Tin Housing Width .200 or .250 [5.08 or 6.35] .250 [6.35] .200 or .250 [5.08 or 6.35] .250 [6.35] Housing Width .300 [7.62] .200 or .300 [6.35 or 7.62] .300 [7.62] .300 [7.62] Part Number Applicator Tool 1385635-3 1-1600961-7 (make-first-break-last) 1-1600961-8 (Standard) 1385636-3 1385635-3 1385636-3 Part Number Applicator Tool 1385637-3 1-1600960-7 (make-first-break-last) 1-1600960-8 (Standard) 1385638-3 1385637-3 1385637-3 Power Contact Secondary Lock Part Number 1600903 Secondary Power Locks: Part Number 1600903-X Note: One secondary lock needed for each power contact. Note: All part numbers are RoHS compliant. 22 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Cable Receptacle Components (Continued) Insulation Barrel Material and Finish Wire Barrel Board-to-Board Products Contact -- Phosphor bronze plated gold over nickel in mating area Technical Documents Product Specification 108-25031 Application Specification 114-25021 Locking Lance Signal Contacts Wire Size Range AWG 22-26 Insulation Diameter .036-.054 [0.91-1.37] .036-.054 [0.91-1.37] Version Part Number Extraction Tool Low Pressure 531216-5 (reel) 91156-2 High Pressure 531224-6 (reel) 91156-2 Secondary Locks Note: One secondary lock needed for each column of signal contacts Secondary Signal Locks: Part Number 1600902-X Panel Mount Alignment Key Float Mount Hardware Kit Part Number 1600914-1 (Standard Force) Part Number 1600914-3 (High Force) 1 Kit / Cable Assembly; Kit includes 2 screws, 2 washers and 2 springs Note: Kit not needed for STR or STL housings Note: All part numbers are RoHS compliant. 23 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Power Distribution Connector System Cable Receptacle Assemblies (Continued) Installed Connector Illustration Board-to-Board Products Specifications Panel Stop Must be Against Back of Panel Connectors Fully Mated Product Specifications Power Contacts -- 50 Amps on single 8 AWG wire Signal Contacts -- 5 Amps on single 22 AWG wire 0.050" [1.27] minimum float in X, Y and Z direction Sequenced Mating -- 3 Levels Pwr/Grnd, Pwr & Signal, Signal 250 Cycle Durability PC Board Right Angle Plug Assembly Shoulder of Shoulder Screw Bottomed on Panel Singular Fasteners Shoulder Receptacle In Front of Panel Spring Latch Must Be Engaged to Panel Compression Spring and Flat Washer Installed onto Shoulder Screw XYZ Series STL Series Connectors Fully Mated PC Board Right Angle Plug Assembly Shoulder Latch Engaged to Latch Receiver of Mating Plug Assembly STR Series Additional temperature-rise data available, contact Tyco Electronics Product Engineering. Current/temperature rise data shown -- from End-OfLife qualification test. For more information see the product website @ http://mbxl.tycoelectronics.com 24 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies Cable Plug Assemblies Product Facts High strength housing materials Hot-Pluggable Installation provides float in X, Y and Z directions Sequenced mating RoHS complaint Modular mold design provides configuration flexibility Integral cable clamp supports contacts and provides strain relief in minimum amount of space 30 microinch (0.76 micrometers) gold plated contacts for high reliability Sold only as part of a pre-assembled cable assembly Board-to-Board Products The newest addition to the MULTI-BEAM XL cable assemblies are the cable mounted plugs. Produced with modular molds, the connectors can be made in a wide variety of sizes. The pcb mounted MULTI-BEAM XL plugs are typically rigidly mounted to hot-swappable power supplies and the systems they connect with. The "float blind-mate drawer connector" design of the MULTI-BEAM XL cable connectors eliminates the concern of an inadequately aligned chassis. The connector can accept mating parts misaligned by as much as 3mm ( 1.5mm), and still mate without applying stress to solder or complaint pin terminations. The MULTI-BEAM cable plugs can terminate 8-14 AWG and 22-26 AWG wires all in one connector, without using adapter circuit boards. The use of high temperature glass filled housing materials, redundant contact retention and high conductivity contact materials allows the use of this connector in very high density applications. Technical Documents Product Specifications -- 108-2157-1 Application Specifications -- 114-13164 For More Information Internet http://tycoelectronics.com Check out product information at: http://mbxl.tycoelectronics.com Technical Support Center 1-800-522-6752 The cable assemblies are all RoHS compliant designed to specific customer requirements and manufactured in Tyco Electronics' internal cable assembly manufacturing facilities. 25 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Board-to-Board Products Configurations/ Part Numbers PMT Power Module Widths: 0.300 (ACP) 0.250 (P) 0.200 (HDP) Signal Module Width: 0.200 (8 Contacts) STL Module Designation STR Maximum Wire Size AWG mm2 300 (ACP) 8 10.5 250 (P) 10 6.6 200 (HDP) 12 2.6 Module Designation Signals Maximum Wire Size AWG mm2 22-26 0.14-0.32 Configuration PMT Series Plug STL Series Plug 3 ACP 4P 1P/16S/1P 1P/24S/1P 2P/24S/2P 3ACP/24S/3ACP -- -- 1600236-5 1600236-4 1600236-6 1600236-7 1761421-1 1761421-3 1600820-2 1600820-1 1600820-3 1600820-4 Max. Insulation Dia. .272 6.91 .215 5.46 .156 3.96 Max. Insulation Dia. .036-.054 0.91-1.37 Mating Receptacles* Vertical Right Angle 6450543-6 6450543-5 -- 6450540-1 -- 4-6450550-1 6450173-1 -- 2-6450170-0 6450160-3 2-6450170-1 2-6450170-2 STR Series Plug Mating Receptacles Vertical -- 1600814-2 1600238-4 1600238-3 1600238-5 1600238-6 -- -- 6450740-4 6450740-5 6450740-6 6450740-7 PMT Series -- Panel Mount with total 3mm float in X,Y and Z directions STL Series -- Panel Mount with total 1.5mm float in X and Y directions STR Series -- Squeeze-to-Release for removeable Cable-to-Board / I/O Applications *Specifications on mating pcb mountable receptacles: Product Specification -- 108-2157-1 Application Specification -- 114-13164 Note: All part numbers are RoHS compliant. 26 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" MULTI-BEAM XL Power Distribution Connector System Cable Plug Assemblies (Continued) Connector Styles Board-to-Board Products PMT (Panel Mount) for True X, Y, Z Floating Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Installation to panel provides float in X, Y and Z directions Intermateable with Tyco Electronics MULTI-BEAM XL pcb mounted receptacles Specifications Wire Gauge -- 8 AWG - 14 AWG Sequenced Mating -- 3 Levels: Pwr/Gnd, Pwr & Signal, Signal Current Carrying Capacity -- Power Contacts -- 45 Amps* on single 8 AWG wire Signal Contacts -- 4 Amps on single 22 AWG wire Durability -- 250 Cycle Temperature Range -- 40C - 105C Float -- 1.5mm float in X, Y, and Z Direction** RoHS Compliant UL, CSA, VDE Approvals Pending *Based on End-of-Design Life Qualification Tests **Mated to Tyco Electronics MULTI-BEAM XL receptacles only STL (Slide-to-Lock) -- Most Economical -- Still Offering X and Y Floating Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Installation to panel provides float in X and Y directions STR (Squeeze-to-Release) -- To Connect Sub-assemblies Single-piece contact design -- eliminates multiple contact interfaces Insulation crimp on all contacts Easy to mate/disconnect with squeeze-to-release latches Offered as pre-assembled, fully tested cable assemblies, as shown below Combines multiple power and signal connectors into a single Power I/O Connector 27 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems MULTI-BEAM XL Connectors Custom Configuration Worksheet PCB Mount Cable Mount D C B A 1 2 Hold Down 1 2 3 4 5 N N 1 2 B A 4 3 N Plugs XYZ Floating XYZ Floating Slide-to-Lock Squeeze-toRelease Mounting Hole C Board-to-Board Products Header/Plug (Right Angle Shown) D C B A N 3 2 1 N 5 4 3 2 1 N 2 3 B C 1 A Receptacle (Vertical Shown) Electrically Hot To create a unique configuration for MULTI-BEAM XL Connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer. 1. Application Board-to-Board Cable-to-Board 2. Gender Plug (Male) Receptacle (Female) 3. Orientation 4. Termination Cable Only Blind Mate specify Floating or Slide-to-Lock receptacle PCB Only Right Angle Latching Vertical (Cable Only) Power 8 AWG 10 AWG 12 AWG Signal 22 AWG 24 AWG 26 AWG 5. Termination Style (PCB Only) 14 AWG Solder tail .135 [3.43mm] Press-Fit .120 [3.05mm] Solder tail .165 [4.19mm] Press-Fit .135 [3.43mm] Press-Fit .165 [4.19mm] 6. Mounting to PCB Hold Downs (one on either end) .122[3.10mm] Mounting holes (Accepts #4 screws, right angle connectors only) .150[3.81mm] Mounting holes (Accepts #6 screws, right angle connectors only) 7. Select # of Contacts Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only) (Mate-First-Break-Last) ( i.e. #1,#3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...) ___ Enter the Positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only) Note: Row A is standard (i.e. A1, A3, etc.) Section C: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts) ___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only) (Mate-First-Break-Last, i.e. #1, #3, etc.) Contact Centerline Spacings: .200[5.08mm] (HDP) .250[6.35mm] (P) .300[7.62mm](ACP) 8. Additional Requirements 9. Customer Information Name: __________________________Company: ____________________Location: ________________________ Phone: __________________________Fax: __________________________________e-mail:_________________________ (Submit to your local Tyco Electronics Sales Engineer) 28 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors Product Facts High performance CROWN BAND contacts Low millivolt drop, minimal temperature rise Float mount for improved gatherability (blind mating) True hot-pluggability for current interruption under load Sequenced mating for power and signal Crimp, PCB tail, compliant press-fit and threaded terminations Meets safety regulatory requirements Cable Mounted Products Typical Applications Low noise power supplies Switch-mode power supplies (SMPS) Power factor-correcting (PFC) power supplies Systems requiring mounting to backplane or chassis Redundant (N + 1) power systems "Live" hot-plug power supplies All ELCON Drawer connectors in this section are RoHS compliant Technical Documents Product Specification 108-2285 The Drawer Series family of mixed power and signal connectors is designed for an unlimited array of applications that use drawer-type, true hot-plug power supply units. Contacts for AC IN and DC OUT power, logic and signal are all housed in robust one piece insulators that have built-in or optional mating guides for improved gatherability and mating polarization. Key features include Tyco Electronics high performance CROWN BAND contact, true hot-pluggability, sequenced mating, probeproof contacts, and support for various termination styles. Product Highlights Standard Contacts High Performance CROWN BAND Contact Tyco Electronics ELCON Drawer Series connectors use standard contacts in all its housings, resulting in lower cost and fewer part numbers. Contacts are available in crimp, PCB tail, threaded and press-fit termination styles, meeting a wide range of connector mounting requirements. Tyco Electronics ELCON CROWN BAND contact consists of a fingered barrel with the flexibility and conductivity to deliver excellent electrical and mechanical performance. This results in consistent insertion and extraction forces, and maximum surface contact area for low voltage drop and minimal heat generation. Support for True hot-pluggability True hot-pluggability is supported through the use of gold-plated size #12 contacts specially designed to achieve current interruption under load as defined by safety regulatory agencies. This contact has been evaluated and found to comply with UL and CSA safety regulatory standards. Many Standard Designs Numerous Drawer connectors have been tooled over the years and are available to all our customers for use in their applications. All these connectors can be configured with different contact layouts, terminations and mating sequencing schemes to meet application-specific requirements. 61 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors True Hot-Plug, Blind-Mating Mixed Signal and Power Connectors (Continued) Cable Mounted Products Probe-proof Double CROWN BAND Contacts 3mm Diameter Test Probe in Accordance with IEC 435 Protective Cap (insulator) Signal/Power Sequencing The size #0 contacts used in the Top Drawer, Double Drawer, DualPower and QuadPower connectors are also available in a probe-proof Double CROWN BAND version. These contacts are specially suited for operatorserviced power supplies that require extra safety protection. ELCON Drawer connectors support various termination styles, including crimp for cable, solder tail and compliant press-fit for mounting Wide Array of Standard Contacts All signal and some power contacts are available in various lengths to allow multiple levels of sequencing, thus giving the engineer further design flexibility. Mating Polarization To ensure positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins. Regulatory Agency Certifications Tyco Electronics ELCON Drawer Series connectors have been evaluated and found to comply with the UL1977 standard and the CSA standard C22.2 No. 182.3-M1987. Tyco Electronics can also work with the customer to obtain application-specific regulatory certifications if needed. R R to PCB, and internal/ external threads for termination to lugs and/or busbars. See table below for details. Termination Contact Size #20 #16 #12 #8 #4 #0 PC Tail Press-fit Crimp * * * * * * * * * * * * * * Threaded Internal External * * * * * * Application-Specific Designs If none of our standard Drawer connectors satisfies your requirements, Tyco Electronics can develop an ELCON connector design specific to your application. We will work closely with your engineers to fully understand the design requirements and develop an interconnect solution the meets your exact needs. After the concept and design stages, Tyco Electronics produces prototypes that perform both electrically and mechanically the same as production parts. These machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. Concept Design Prototypes Production Tyco Electronics engineers work closely with the customer to fully understand the design requirements. A sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the requirements of the customer. The design frozen and work on the mold tools starts. Meanwhile, Tyco Electronics builds prototypes that are identical to the production parts. By the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared. 62 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems How to Tailor Your ELCON Drawer Connector this purpose. Complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to Tyco Electronics customer service. We will issue a unique part number specific to your configuration, which you can then use to place orders. Samples and Customer Drawings are also available upon request. If you selected a standard Drawer connector for your application, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. Layout forms for all standard Drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from Tyco Electronics customer service for Pin Assembly ENTER CUSTOMER INFORMATION Pin Connector (Rear Face) Pin Contact Insertion Side Pin Connector Rear Face Cavity Identification G1 Company Location Contact Name Title Telephone Fax Email Address I am: End user Contract manufacturer (end user: ) Today's Date Signature Annual Quantity Required Submit to your local Tyco Electronics Sales Engineer. Pin Housing Selection Menu G2 Part Number 1648183-1 1 Cable Mounted Products 1. Choose one housing from the Pin Housing Selection Menu table. Place an X in the appropriate guide pin circles, if guide pins are required. 2. Write the total quantity of each pin contact you require for each pin assembly in the Qty column of the Pin Contact Selection Menu table. 3. Crimp contacts are shipped uninstalled. Threaded and PCB tail contacts are installed by Tyco Electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate PCB tail standard contact to be installed in contact position #10, write "Q" in circle #10. 4. Sign, date and send the completed form to your local Tyco Electronics Sales Engineer. Description Housing without guides Housing with guides (#6-32 thread) Housing with guides (M3 x 0.5 thread) Check One 2 Size #0 Pin Contact Selection Menu Size 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Size #20 Size #16 47 48 49 Size #12 or #12HP 50 G3 51 52 G4 Ref. Part Number Termination Style & Pin Length Qty. A = 1766811-1 Crimp B = 1766819-1 Probe Proof, crimp C = 1766230-1 1/4-20 Internal Thread D = 1766274-1 M6 x 1 Internal Thread E = 1766269-1 Probe Proof, 1/4-20 Internal Thread #0 F = 1766275-1 Probe Proof, M6 x 1 Internal Thread G = 1766268-1 1/4-20 External Thread H = 1766231-1 M6 x 1 External Thread J = 1766270-1 Probe Proof, 1/4-20 External Thread K = 1766276-1 Probe Proof, M6 x 1 External Thread L = 1650155-1 Crimp, standard M = 1650161-1 Crimp, premate N = 1650162-2 Crimp, postmate #20 P = 1650283-1 PCB tail, standard Q = 1650065-1 PCB tail, premate R = 1650226-1 PCB tail, postmate S = 1766196-1 Crimp, standard T = 1766198-1 Crimp, premate U = 1766199-2 Crimp, postmate #16 V = 1766222-1 PCB tail, standard W = 1766223-1 PCB tail, premate X = 1766818-1 PCB tail, postmate Y = 1766193-1 Crimp, standard Z = 1766195-1 Crimp, premate AA = 1766196-1 Crimp, postmate #12 AB = 1766245-1 PCB tail, standard AC = 1766250-1 PCB tail, premate AD = 1766249-1 PCB tail, postmate AE = 1650153-2 Crimp, standard, Hot-Plug AF = 1650156-2 Crimp, premate, Hot-Plug #12 HotPlug AG = 1650060-2 PCB tail, standard, Hot-Plug AH = 1650074-3 PCB tail, premate, Hot-Plug Crimp and Threaded contacts are removable. PCB tail contacts are non-removable. Float Mount Shoulder Screw Top Assembly Part Number Assigned by Tyco Electronics Part Number 1650399-1 1650401-1 Description Screw, No 10-32 UNC 2A Screw, M5 x 0.8 Qty. 63 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting All ELCON Drawer Series connectors can be fixed mounted or float mounted using the designated shoulder screws to allow improved gatherability for blind mating of the connector. Panel cut out dimensions are shown on the customer drawing specific to your ELCON Drawer connector. Panel Float Mounting Cable Mounted Products When float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your ELCON Drawer connector. Shown in the sketch below is an example of how the Top Drawer connector is float-mounted to a panel. Float Mount of Top Drawer (Example) Mounting Flange Panel (Ref) Shoulder Screw Screw Description #10-32 UNF 2A Thread M5 x 0.8 Metric Thread #8-32 UNF 2A Thread #6-32 UNF 2A Thread M4 x 0.7 Metric Thread Part Number 1650399-1 1650401-1 1650402-1 1650106-1 1650589-1 Guide Pin Used On Top and Double Drawer, Dual and QuadPower, In-Line QuadPower, W5 Drawer All Other Drawers Panel Fixed Mounting As a rule of thumb, ELCON Drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). An example of each case is shown in the sketches below. Screw Through Mounting Flange of Housing Screw Into Thread of Guide Pin (When Applicable) Fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing. You can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below. Internally threaded (6-32) guide pin Commercially available screw and washer Commercially available screw and washer Guide pin #6-32 or M3 x 0.5 screw .25 [6.35] Note: All part numbers are RoHS compliant. 64 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Mounting (Continued) Strain Relief and Wire Dress If required, wires can be bundled together and supported with cable ties. Wires must not be stretched or confined in any way that would restrict the floating action of the connectors. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right. Cable Mounted Products PCB Fixed Mounting When mounting to a PC board, the connector standoffs must be seated on the board. Hold-downs are recommended to ensure stability during the soldering procedure. PCB mount hole patterns are shown on the customer drawing specific to your ELCON Drawer connector. Flush PCB Mount Drawer Connectors Drawer Connectors with Cabled AC IN .020 [0.51] PC Board (Ref) Wire Connector Standoffs .020 [0.51] Connector Engagement To ensure proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension "A" in the sketch below) must be within the limit specified in the customer drawing for your ELCON Drawer connector. Failure to meet this requirement may compromise contact wipe. Refer to the customer drawing for details. ELCON Drawer connectors are polarized and will only mate in the correct orientation (see sketch below). Rib in Guide Post Cavity Notch in Guide Post 65 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Connector Tooling Insertion/Removal Tools: Industry standard plastic insertion/removal tooling is compatible with all crimp contacts for pin and socket removal. The following tools are available from Tyco Electronics. Insertion/removal tools available from ELCON Cable Mounted Products Part Numbers 1643917-1 1643916-1 1643915-1 1643914-1 1643922-1 1643921-1 Size Size #20 removal tool Size #16 I/R tool Size #12 I/R tool Size #8 I/R tool Size #4 I/R tool Size #0 removal tool Color Code Red/White Blue/White Yellow/White Red Blue Light Yellow Note: PCB tail contacts are non-removable. Wire strip length: If inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. Contact Size "L" + .020 [0.51] Wire Size AWG #20 #24 - #20 #16 #20 - #16 #14 - #12 #12 #8 #10* - #8 #4 #6* - #4 #0 #2* - #0 *Ref: MS3348 "Contact Bushing, Electric, Wire Barrel" mm 5.33 6.86 6.86 12.70 12.70 15.24 inches 0.210 0.270 0.270 0.500 0.500 0.600 Crimp Tools: The following table lists applicable MIL-STD crimp tools for contacts Size Type Crimp Tool Turret head/locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator Crimp Tool Indenter head Locator 12 - 24 8 - 10 4 0 MIL-STD M22520/1-01 M22520/1-02 M22520/23-01 M22520/23-02 M22520/23-09 M22520/23-01 M22520/23-04 M22520/23-11 M22520/23-01 M22520/23-05 M22520/23-13 Crimp Termination Wire Sizes: The following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. Contact Size Note: (1) #20 #16 #12 #8 #4 #0 Consult Tyco Wire Range AWG 20 - 24 16 - 18 12 - 14 10 - 8 4 (1) 1/0 Electronics for smaller wire sizes in #4 contacts mm2 0.241 - 0.616 0.963 - 1.23 1.94 - 2.98 4.74 - 8.61 21.60 53.00 Note: All part numbers are RoHS compliant. 66 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Product Specifications Polyester, 30% glass-filled, UL 94V-0 black Copper alloy, C14500 Brass, CDA 36000 305 corrosion resistant steel Beryllium copper, CDA 17300 HT Beryllium copper, CDA 17200 HT Plating Size #20 and #12HP Sizes #0, #4, #8, #16 and non-HP #12 Hot-Plug hoods and pin contacts Socket Contact Hoods (when applicable) Gold plated over nickel Silver plated over nickel Gold plated over nickel Passivated Cable Mounted Products Materials Housing Crimp Contacts PCB Tails Socket Contact Hoods (when applicable) Size #12 hoods, Hot-Plug Crown contacts Mechanical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Insertion Forces of individual contacts Typical Extraction Forces of individual contacts 0.2 2.3 2.9 2.9 4.4 3.8 4.7 4.8 0.1 0.7 1.9 1.9 2.4 3.0 3.0 3.5 lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. lb. 0.09 1.04 1.32 1.32 2.00 1.72 2.13 2.18 0.05 0.32 0.86 0.86 1.07 1.36 1.36 1.59 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg Electrical Size #20 Size #16 Size #12 Size #12 Hot-Plug Size #8 Size #4 Size #0 Size #0 w/double Crown Typical Voltage drop of individual contacts Insulator dielectric strength 1.7 mV at 5A 3 mV at 15A 4.2 mV at 35A 4.7 mV at 35A 6.5 mV at 75 A 8.4 mV at 125A 6.3 mV at 200A 5.6 mV at 200A 1,500 VDC for 1 minute, per MIL-STD 1344, Method 3001 Regulatory Agency Evaluations Contacts AWG AWG AWG AWG AWG #20 #16 #12 Top Drawer #12 Others #12 with sockets CSA-22.2 No. 0-M91 182.30 M1987 (CNR) 4A / 250V 10A / 250V 25A / 600V 25A / 250V 25A / 250V Size #12 hot-plug 25A / 250V Size Size Size Size 55A / 250V 150A / 250V -- 100A / 250V #8 #0 with single or double Crown #0 using bus bar #4 UL 498 and UL 1977 (USR) 5A / 250V 15A / 250V 35A / 600V 35A / 250V 35A / 250V 25A / 250VAC 35A / 120V 75A / 250V 200A / 250V 200A / 250V 125A / 250V 67 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors Mini Drawer Cable Mounted Products Dimensions -- 2.99" x 0.79" (75.9 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 6 contacts Size 20 x 16 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648110-1 1648111-1 1648112-1 1648115-1 1648116-1 1648117-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 1648206-1 1648207-1 1648208-1 Socket Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Lower Drawer Dimensions -- 3.26" x 1.34" (82.8 x 34.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 / 16 x 8 contacts Size 20 x 21 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers 1648203-1 1648204-1 1648205-1 Pin Housing Size 12 + Size 20 + Size 12 Size 16 + Size 20 + Size 16 Size 12 + Size 20 + Size 16 Note: All part numbers are RoHS compliant. 68 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 75A Middle Drawer Float Mount Part Number 1648162-1 PCB Mount Part Number 1648163-1 Float Mount Part Number 6648167-1 PCB Mount Part Number 1648168-1 Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 8 x 4 contacts Size 12 x 9 contacts Size 20 x 24 contacts Current Rating -- Up to 75 Amps per size 8 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648162-1 Float Mount 1648163-1 PCB Mount Socket Housing Float Mount w/ reinforced housing 1648168-1 PCB Mount 6648167-1 Note: All part numbers are RoHS compliant. 69 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 125A Middle Drawer Cable Mounted Products Dimensions -- 3.15" x 1.31" (80.0 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 12 x 6 contacts Size 20 x 32 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Float Mount Part Number 1648151-1 PCB Mount Part Number 1648152-1 Float Mount Part Number 1648156-1 PCB Mount Part Number 1648157-1 Base Housing Part Numbers Pin Housing 1648151-1 Float Mount 1648152-1 PCB Mount Socket Housing 1648156-1 Float Mount 1648157-1 PCB Mount Note: All part numbers are RoHS compliant. 70 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) 200A Middle Drawer Cable Mounted Products Dimensions -- 3.31" x 1.31" (84.1 x 33.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 2 contacts Size 8 x 6 contacts Size 12 x 3 contacts Size 20 x 14 contacts Current Rating -- Up to 125 Amps per size 4 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 8: Crimp, internal/external thread and PCB tail Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648134-1 Socket Housing 1648135-1 Square Drawer Dimensions -- 2.76" x 1.24" (70.1 x 31.5 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 4 contacts Size 20 x 36 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648132-1 Socket Housing 1648133-1 Note: All part numbers are RoHS compliant. 71 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) Top Drawer Cable Mounted Products Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Size 12 x 6 contacts Size 16 x 12 contacts Size 20 x 32 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648183-1 Socket Housing 1648186-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Double Drawer Dimensions -- 4.24" x 1.60" (107.8 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Size 12 x 11 contacts Size 20 x 24 contacts Current Rating -- Up to 200 Amps per size 0 contact Contact Features -- Hot-Plug size 12 contact option Probe-proof size 0 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 0: Crimp and internal/external thread Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648552-1 Socket Housing 1648578-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 72 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) DualPower Drawer Dimensions -- 1.80" x 1.60" (45.7 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 2 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Cable Mounted Products Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648549-1 Socket Housing 1648575-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. QuadPower Drawer Dimensions -- 2.50" x 1.60" (63.5 x 40.7 mm) Housing Variations -- Various guide pin configurations available. Guides and Polarization -- Optional Steel Guide Pins with either #6-32 or M3 internal thread Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front Views Side Views Pin Side Socket Side Base Housing Part Numbers Pin Housing 1648548-1 Socket Housing 1648574-1 Optional guide posts are available for improved alignment. Consult Customer Service for details. Note: All part numbers are RoHS compliant. 73 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) In-Line QuadPower Drawer Cable Mounted Products Dimensions -- 4.84" x 1.21" (122.8 x 30.7 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 0 x 4 contacts Current Rating -- Up to 200 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 0: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 1651493-1 Socket Housing 1651494-1 W5 Power Drawer Dimensions -- 3.00" x 1.18" (76.2 x 30.0 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 5 contacts Current Rating -- Up to 100 Amps per contact Contact Features -- Probe-proof size 0 contact option Contact Sequencing -- Standard only Contact Terminations -- Size 4: Crimp and internal/external thread Front View Front View Base Housing Part Numbers Pin Housing 6651457-1 Socket Housing 6651458-1 Note: All part numbers are RoHS compliant. 74 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P3S0 Drawer Cable Mounted Products Dimensions -- 0.99" x 0.95" (25.0 x 24.0 mm) Housing Variations -- See Part Numbers Cable Socket to Panel Mount Pin Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 3 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp only Base Housing Part Numbers Pin Housing 1766447-1 Socket Housing 1766448-1 P4S0 Drawer Dimensions -- 1.34" x .76" (34.0 x 19.4 mm) Housing Variations -- See Part Numbers Cable Pin to PCB Mount Socket Guides and Polarization -- Polarization only Available Contacts -- Size 12 x 4 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Sequencing -- Standard only Contact Terminations -- Size 12: Crimp Pin and PCB tail Socket Note: Supplied as kit, including contacts Base Housing Part Numbers Pin Side Kit 1766449-1 Socket Side Kit 1766450-1 Note: All part numbers are RoHS compliant. 75 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) HV8P Drawer Cable Mounted Products Dimensions -- 2.50" x 1.11" (63.5 x 28.2 mm) Housing Variations -- See Part Numbers 600 V High Voltage Design Guides and Polarization -- Built in Available Contacts -- Size 12 x 8 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648127-1 Socket Housing 1648128-1 P10S0 Drawer Dimensions -- 2.96" x 1.00" (75.0 x 25.4 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power Contact Terminations -- Size 12: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1648568-1 Socket Housing 1648596-1 Note: All part numbers are RoHS compliant. 76 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P6S18 Drawer Cable Mounted Products Dimensions -- 5.45" x 1.35" (138.4 x 34.3 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 4 x 6 contacts Size 20 x 18 contacts Current Rating -- Up to 100 Amps per size 4 contact Contact Features -- Standard Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 4: Crimp and internal/external thread Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 1766451-1 Socket Housing 1766452-1 P10S22 Drawer Dimensions -- 4.12" x 0.79" (104.5 x 20.1 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 12 x 10 contacts Size 20 x 22 contacts Current Rating -- Up to 35 Amps per size 12 contact Contact Features -- Hot-Plug size 12 contact option Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 12: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6648211-1 Socket Housing 6648212-1 Note: All part numbers are RoHS compliant. 77 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Series Connectors (Continued) P12S12 Drawer Cable Mounted Products Dimensions -- 4.31" x 0.70" (109.5 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 16 x 12 contacts Size 20 x 12 contacts Current Rating -- Up to 15 Amps per size 16 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for power and signal Contact Terminations -- Size 16: Crimp and PCB tail Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651202-1 Socket Housing 6651203-1 P0S30 Drawer Dimensions -- 3.22" x 0.70" (81.8 x 17.8 mm) Housing Variations -- See Part Numbers Guides and Polarization -- Built in Available Contacts -- Size 20 x 30 contacts Current Rating -- Up to 5 Amps per size 20 contact Contact Features -- Standard only Contact Sequencing -- Multi-level for signal Contact Terminations -- Size 20: Crimp and PCB tail Base Housing Part Numbers Pin Housing 6651204-1 Socket Housing 6651205-1 Note: All part numbers are RoHS compliant. 78 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts The ELCON Drawer Series Connectors use standard contacts across the product line. This section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers. Pin Side Contacts Contact Size #20 -- For use in most drawer connectors Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1650155-1 1650161-1 1650162-2 1650283-1 1650065-1 1650226-1 A Dimensions mm [8.12] [11.93] [6.85] [8.12] [11.93] [6.85] in 0.32 0.47 0.27 0.32 0.47 0.27 Cable Mounted Products Termination Type Contact Size #16 -- For use in Mini Drawer, Lower Drawer, Top Drawer, and P12S12 Termination Type Contact Part Number Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate 1766194-1 1766198-1 1766199-1 1766222-1 1766223-1 1766818-1 A Dimensions in 0.33 0.48 0.29 0.33 0.48 0.29 mm [8.38] [12.19] [7.36] [8.38] [12.19] [7.36] Contact Size #12 -- For use in Mini Drawer, Lower Drawer, 75A, 125A and 200A Middle Drawer; Square Drawer, TOP Drawer & Double Drawer; P3S0 and P4S0, HV8P, P10SO, P10S22 Contact Part Number Gold Plated Silver Plated 1650153-2 1766193-1 1650156-2 1766195-1 1650158-2 1766196-1 -- 1766245-1 1650074-3 1766250-1 1658992-4 1766249-1 Termination Type Crimp, standard Crimp, premate Crimp, postmate PCB tail, standard PCB tail, premate PCB tail, postmate A Dimensions in 0.43 0.46 0.39 0.43 0.46 0.39 mm [10.92] [11.68] [9.90] [10.92] [11.68] [9.90] Note: For applications using the #12 hot-plug socket use of gold plated pins are recommended. Contact Size #8 - For use in 75A and 200 A Middle Drawer Termination Type Contact Part Number Crimp, standard Crimp, premate A Dimensions in mm 1766192-1 0.43 [10.92] 1766197-1 0.48 [12.19] PCB tail, standard 1766262-1 0.43 [10.92] PCB tail, premate 1766263-1 0.48 [12.19] Contact Size #4 - For use in 125A and 200A Middle Drawer. P6S18 Drawer, W5 Power Drawer Termination Type Contact Part Number Crimp, Standard Dimensions A in mm 1766232-1 0.51 [12.95] 1/4 - 20 x .050 DP External Thread 11766812-1 0.51 [12.95] M5 x 0.8 x 9.6 mm DP M5 Internal Thread 1766283-1 0.51 [12.95] Note: All part numbers are RoHS compliant. 79 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems ELCON Drawer Standard Contacts (Continued) Cable Mounted Products Pin Side Contacts (Continued) Contact Size #01 - For use in Top Drawer, Double Drawer, DualPower & QuadPower, In-Line QuadPower Termination Type Contact Part Number Crimp Dimensions A in mm 1766811-1 0.495 [12.57] Probe-proof crimp2 1766819-1 0.430 [10.92] 1/4 - 20 x .050 DP Internal thread 1766230-1 0.495 [12.57] M6 x 1 x 12.7 mm DP Internal thread 1766274-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/internal thread2 1766269-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1766275-1 0.430 [10.92] 1/4 - 20 x .050 DP External thread 1766268-1 0.495 [12.57] M6 x 1 x 12.7 mm DP External thread 1766231-1 0.495 [12.57] 1/4 - 20 x .050 DP Probe-proof/external thread 2 1766270-1 0.430 [10.92] M6 x 1 x 12.7 mm DP Probe-proof/external thread2 1766276-1 0.430 [10.92] Notes: Tyco Electronics for alternate contact terminations. only with probe-proof socket contacts. and threaded contact are insertable/removable. 1Contact 2Use 3Crimp Socket Side Contacts Contact Size #20 Termination Type Contact Part Number Crimp 1648325-1 PCB Tail 1648382-1 Contact Size #16 Termination Type Contact Part Number Crimp 6648319-1 PCB Tail 6648383-1 Contact Size #12 Termination Type Contact Part Number Crimp Hot-Plug Crimp PCB Tail Hot-Plug PCB Tail 6648318-1 1648384-1 6648374-1 1648387-1 Note: For applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 79). Note: All part numbers are RoHS compliant. 80 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd ELCON Drawer Standard Contacts (Continued) (Continued) Socket Side Contacts Contact Size #8 Termination Type Contact Part Number Crimp 6648317-1 PCB Tail 6648400-1 Cable Mounted Products Contact Size #4 Termination Type Contact Part Number Crimp, Standard 6648434-1 1/4 - 20 x .050 DP External Thread 6648435-1 M5 x 0.8 x 9.6 mm DP M5 Internal Thread 6648335-1 Contact Size #01 Termination Type Contact Part Number Crimp 6648405-1 Probe-proof crimp2 1/4 - 20 x .050 DP Internal thread M6 x 1 x 12.7 mm DP Internal thread 1/4 - 20 x .050 DP Probe-proof/internal thread2 M6 x 1 x 12.7 mm DP Probe-proof/Internal thread2 1/4 - 20 x .050 DP External thread M6 x 1 x 12.7 mm DP External thread 1/4 - 20 x .050 DP Probe-proof/external thread2 M6 x 1 x 12.7 mm DP Probe-proof/external thread2 Notes: 6648418-1 6648416-1 6648428-1 6648419-1 6648429-1 6648417-1 6648430-1 6648420-1 6648431-1 1Contact 2Use Tyco Electronics for alternate contact terminations. only with probe-proof Pin contacts. and threaded contact are insertable/removable. 3Crimp Non-Standard Contacts Contacts with pin lengths and terminations other than standard are available. Consult customer service if your design requires contacts different from the ones shown in this catalog. Note: All part numbers are RoHS compliant. 81 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Miniature Power Drawer (MPD) Connectors Product Facts High mating cycle life Low Mating and Un-mating force (< 0.2lbs per contact) Single-piece molded housing Molded-in guide pins provide generous blind-mateability Sizes: 3 - 10 positions Compact size is ideal for distributed DC power applications Two Levels of contact sequencing One contact for either solder or press-fit termination Hardware -- Less or traditional shoulder bolt mounting Minimum of 3mm contact wipe on shortest power contact All MPD connectors in this section are RoHS compliant Cable Mounted Products Specifications Up to 15 amps per contact 250 mating cycle durability +/- 1.25mm radial mis-alignment capability. (Total float is 2.5mm!) 1.6mm sequencing distance -- ideal for modular sheet metal construction applications Minimum of 3mm contact wipe on shortest power contact Maximum continuous operating temperature -- 105C UL 94 V-0 High-temperature thermoplastic housings The new Miniature Power Drawer connector combines a high density power interface in a blind-mateable wire-to-board connector. The MPD contact interface has been previously qualified to requirements similar to BellCore GR-1217 in board-to-board applications. Now available in a crimp-to-wire version, the contacts are rated for up to 15 Amps on 14 AWG wire. In addition, the MPD contacts are designed to meet UL 1977 Hot-Plug requirements for up to 7.8 Amps at 48VDC. The connection consists of a vertical pcb mountable receptacle and a panel mounted floating plug. The vertical receptacle pcb tails are designed for use in either through-hole solder or press-fit applications. The float-mount plug is easily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. Additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume. The compact design is ideal for bringing power to small rack-mounted devices such as 1U Computer Servers and Telecommunications Switches. The 3mm centerline satisfies UL 1977 safety requirements for 48 VDC distributed power applications. For higher voltage applications such as AC input, the contacts can be selectively loaded to handle up to 300 V AC or DC. Technical Documents Product Specification 108-1998 Application Specification 114-13067 82 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Miniature Power Drawer (MPD) Connectors (Continued) Crimp Contacts Current Ratings Standard Power -- 10 Amps High Power -- 16 Amps Material and Finish Cable Mounted Products Standard Power: Crimp Blade Contacts -- Brass Receptacle Contacts -- Phos. Bronze. Finish -- 0.38m Gold over 1.27m Nickel High Power: Blades -- High Conductivity Cu Alloy Receptacle -- High Conductivity Cu Alloy Finish -- 1.27m Gold over 1.27m Nickel Contact Mating Length (Min.) -- Type A -- 4.6mm Type B -- 3.0mm Hot-Pluggability (With High Current Contacts only) -- 250 Cycles -- 7.8 Amps @ 48VDC Note: All contacts are Sn plated in the crimp barrel or Sn in pcb interface Crimp Blade Contacts Wire Size 18-20 AWG 14-16 AWG Type Cycles Standard Power 100 High Power 250 Standard Power 100 High Power 250 Mating Length A B A B A B A B Part Number Strip / Loose Piece 1489128-8 / 1-1489128-4 1489128-7 / 1-1489128-3 1-1489128-0 / 1-1489128-6 1489128-9 / 1-1489128-5 1489757-2 / 1-1489757-0 1489757-1 / 1489757-9 1489757-6 / 1-1489757-2 1489757-5 / 1-1489757-1 Heavy Duty Miniature (HDM) Applicator for AMP-O-LECTRIC Model G Machine - #1385248-3. PRO-CRIMPER Hand Tool #354940-1, Die set # 91363-2 Plugs and Receptacles Materials UL 94V-0 Thermoplastic 105C Max. Operating temperature Note: Vertical PCB Mt. Receptacles supplied with press-fit ACTION PIN contacts. Number of Positions 3 4 5 6 7 8 9 10 Part Number Panel Mt. Plug PCB Mt. Receptacles Snap-In Shoulder Bolt Standard Power High Current 1489127-1 -- 1489715-1 1-1489715-1 1489127-2 1489701-1 1489715-2 1-1489715-2 1489127-3 -- 1489715-3 1-1489715-3 1489127-4 -- 1489715-4 1-1489715-4 1489127-5 -- 1489715-5 1-1489715-5 1489127-6 -- 1489715-6 1-1489715-6 1489127-7 -- 1489715-7 1-1489715-7 1489127-8 -- 1489715-8 1-1489715-8 Note: All part numbers are RoHS compliant. 83 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Blindmate Drawer Connectors Cable Mounted Products Product Facts High current circuits and signal circuits can be mixed in the same connector High current circuits use MIC connector contacts located at four corners of the housing Signal circuits use Standard Drawer Connector contacts 24 positions Hermaphroditic housing can be mated with top and bottom turned while maintaining polarity AMP Hybrid Drawer Connectors offer high current and signal circuits mixed in the same connector system. Signal circuits use the same hermaphroditic crimp snapin contacts that are used in the Standard Drawer Connector. High current circuits use MIC connector contacts which are located at the four corners of the housing. The hermaphroditic housings are available in a popular 24-position size. These housings can be mated with top and bottom turned while maintaining polarity. Performance Specifications Voltage Rating -- 250 VAC Current Rating (Max.) -- Signal Circuit (Drawer); 4 amperes -- 24 AWG [0.2mm2] Wire 5 amperes -- 22 AWG [0.3-0.4mm2] Wire 7 amperes -- 20 AWG [0.5-0.6mm2] Wire Power Circuit (MIC); 10 amperes Low Level Resistance -- Signal Circuit (Drawer); 10 milliohms max. (Initial) 20 milliohms max. (Final) Power Circuit (MIC); 3 milliohms (Initial) 6 milliohms (Final) Dielectric Withstanding Voltage -- 5000 milliohms (Initial) 2000 milliohms (Final) Operating Temperature -- -20C to +120C 84 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Blindmate Drawer Connectors (Continued) Housings (Hermaphroditic), 24 Positions Signal Circuits Power Circuits (4 corners) Housing -- Glass-filled polybutylene terephthalate (PBT), blue Bushing -- Brass, zinc-plated B13 Material A2 A1 A11 B14 .441 [11.22] B23 2.756 [70.00] 1.181 [30.00] Cable Mounted Products Related Product Data .197 Pitch [5.00] 1.771 [45.00] A13 A14 B1 2.394 [60.80] A23 B2 .440 [11.80] B11 Performance Specifications -- page 84 MIC Contacts -- page 86 Crimp Snap-In Contacts -- page 86 Note: Reverse figures show circuit numbers. Technical Documents A1 (Example = The hole used for No. 1 circuit is B13 used for No. 13 on the reverse side.) AMP Product Specification 108-5371 0.24 [6.10] 0.70 [17.9] 1.15 [29.1] Panel Mounting Position (Front Mounting) Housing Part Numbers Floating of Bushing Up- and downward = 0.05 [.002] Circumferential = 0.14 [.006] Up- and downward = 0.30 [.012] Circumferential = 0.80 [.031] 176916-1 176916-2 Upward and downward = Axial clearance Circumferential = Floating Recommended Panel Cutout 2.835 [72.00] 2.394 [60.80] 2.157 [54.80] .481 [12.22] .130 Dia. [3.300] .378 [9.60] 1.953 [49.60] 1.260 [32.00] .480 [12.18] .197* [5.00] .197* [5.00] .098 R* [2.50] R1 All Corners *Dimensions applicable for rear mounting. Note: All part numbers are RoHS compliant. 85 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Blindmate Drawer Connectors (Continued) MIC Contacts (Used for Power Circuits) Material and Finish .827 [21.00] Cable Mounted Products Phosphor bronze, plated .000030 [0.00076] gold in contact area, remainder of contact gold flash, with entire contact underplated nickel Related Product Data Performance Specifications-- page 84 Housings--page 85 Technical Documents Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 0.5-2.0 Part Numbers Receptacle Contact Loose Piece Strip Form 170286-4 170289-3 Hand Tool 755338-1* 755339-1 *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. Extraction Tool Part Number 723735-1 AMP Instruction Sheets 408-089J, 408-369J, 408-370J .126 [3.20] Crimp Snap-In Contacts (Hermaphroditic, Used for Signal Circuits) .791 [20.10] Material and Finish Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel .146 [3.700] Wire Size Range Related Product Data Performance Specifications-- page 84 Housings--page 85 Technical Documents AWG mm2 24-20 0.2-0.6 20-16 0.5-1.4 Insulation Dia. Range Strip Form .060-.077 1.50-1.95 .071-.130 1.80-3.30 Part Numbers Applicator for AMP-O-LECTRIC Loose Piece Machine* Contact Hand Tool 170311-1 170313-1 567324-2 724632-1 170484-1 170485-1 567241-2 724787-1 *Applicators are for Model "K" machines. Consult AMP for applicators for other bench machines and lead-making machines. Notes: For applicable wire, use wire specified in UL 1015 or 1007. Extraction Tool Part Number 723986-1 AMP Instruction Sheets 408-097J, 408-151J Tab Contacts Material and Finish .118 [3.00] Brass, plated .000030 [0.00076] gold in contact area, with entire contact underplated nickel .984 [25.00] Related Product Data Performance Specifications-- page 84 Housings--page 85 Wire Size Range AWG mm2 Insulation Diameter 20-14 .087-.134 2.20-3.40 Technical Documents AMP Instruction Sheets 408-144J, 408-369J, 408-370J 0.5-2.0 Part Numbers Tab Contact Strip Form Loose Piece 170221-4 170222-3 Hand Tool 755338-1* 755339-1 *Part Number 755338-1 is used on wire for automotive application; Part Number 755339-1 is used on other types of wire. Extraction Tool Part Number 724763-1 Note: All part numbers are RoHS compliant. 86 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Special Blindmate Drawer Connectors (uses AMP-LEAF Contacts) Product Facts Blindmate connectors accept AMP-LEAF crimp snap-in and solder dip contacts Contacts are phosphor bronze, gold-over-nickel plated 6 and 10 positions Housings made of polybutylene terephthalate (PBT) Special Blindmate Drawer Connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-towire connection capabilities. These connectors offer the integrity of AMP-LEAF contacts with maximum travel wiping action. Housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blindmating. The PC header guide pins extend through the PC board to secure the header to the board prior to soldering. Cable Mounted Products 6-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) 6-Position PC Board Header Housing (Fully loaded with AMP-LEAF Solder Dip Contacts) Performance Specifications Current Rating -- 4 amperes (max.) -- 26-22 AWG [0.12-0.4mm2] wire 10-Position Header Housing (Accepts AMP-LEAF Crimp Snap-In and Solder Dip Contacts) 10-Position Socket Housing (Accepts AMP-LEAF Crimp Snap-In Contacts) Voltage Rating -- 50 VDC Temperature Rating -- -10C to +80C Mounting Screw (2 Required per Socket Housing) 2.17 [5.50] .102 [2.60] .220 [5.60] Part Number 343404-1 .354 [9.00] Material and Finish Steel, plated bright zinc chromate M 3 x 0.5 Thread .197 [5.00] 87 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Special Blindmate Drawer Connectors (Continued) Socket Housing, 6 Positions .354 [9.00] Part Number 343886-1 .670 [17.00] Accepts the following AMP-LEAF Crimp Snap-In Contacts: Part Number 583990-3 (loose piece) Part Number 583204-2 (strip form) Cable Mounted Products .177 [4.50] 1.009 [25.62] .630 [16.00] Contacts must be ordered separately. .187 [4.75] Recommended Panel Cutout .413 [10.50] Material Glass-filled polybutylene terephthalate (PBT), black 1.441 [36.60] .965 [24.50] .187 [4.75] .693 [17.60] .728 [18.50] .594 [15.10] .354 [9.00] .496 [12.60] 1.009 [25.62] PC Board Header Housing, 6 Positions with Board Retention .482 [12.25] .632 [16.06] .322 [8.44] .052 Dia. [1.32] .300 [7.62] .450 [11.43] Part Number 343887-1 .160 [4.06] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 Contacts must be ordered separately; refer to contact specification pages for details. .965 [24.50] .157 Dia. [4.00] Recommended PC Board Layout .150 [3.80] .343 [8.70] .965 [24.50] .850 [21.60] Material Glass-filled polybutylene terephthalate (PBT), black .450 [11.43] .150 [3.80] Position No. 1 .039 [1.00] .965 [24.50] .559 [14.20] .701 [17.80] .150 [3.80] Note: All part numbers are RoHS compliant. 88 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Special Blindmate Drawer Connectors (Continued) Socket Housing, 10 Positions .156 [3.96] .929 [23.60] .413 [10.50] .130 Dia. [3.30] Part Number 343348-1 R3 Accepts the following AMP-LEAF Crimp Snap-In Contacts: 1.240 [31.50] Contacts must be ordered separately. R5 Cable Mounted Products .354 .807 [9.00] [20.50] Part Number 343371-1 (strip form) Part Number 583204-2 (strip form) 1.299 [33.00] Recommended Panel Cutout .748 [19.00] Material Glass-filled polybutylene terephthalate (PBT), black 1.240 [31.50] .874 [22.20] .217 [5.50] .413 .591 [15.00] [10.50] .315 [8.00] .850 [21.60] .313 [7.95] .205 [5.20] .728 [18.50] .374 [9.50] .276 [7.00] .772 [19.60] 1.299 [33.00] 1.732 [44.00] R4 .354 [9.00] .787 [20.00] Header Housing, 10 Positions .187 [4.75] .965 [24.50] .412 [10.47] Part Number 343347-1 .433 [11.00] Accepts AMP-LEAF Crimp Snap-In Contact Part Number 343371-1 and Solder Dip Contact Part Number 583294-2 .272 [6.92] .290 [7.37] Contacts must be ordered separately: refer to contact specification pages for details. Material Glass-filled polybutylene terephthalate (PBT), black .619 [15.71] .419 [10.63] .126 [3.20] Recommended Panel Cutout 1.240 [31.50] 1.008 [25.60] .590 [15.00] .211 [5.35] .720 [18.30] .160 [4.00] .850 [21.60] .984 .413 [10.50] [25.00] 1.181 [30.00] .126 x .433 [3.20 x 11.00] 1.535 [39.00] .709 [18.00] .118 [3.00] .354 [9.00] Note: All part numbers are RoHS compliant. 89 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Special Blindmate Drawer Connectors (Continued) Crimp, Snap-In Contacts Material and Finish Cable Mounted Products Phosphor bronze, plated as follows: Plating A -- .000100-.000200 [0.00254-0.00508] tin (lubricant must be used) Plating B -- .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating C -- .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel Plating D -- .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel Plating E -- .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Plating F -- .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel Wire Barrel Crimp Insulation Support Terminal Stop Locking Lance Part Numbers Wire Range AWG/mm2 Insulation Range Double Single Wire Wire 26-22 0.12-0.4 .050-.064 1.27-1.63 -- 22-18 0.3-0.9 .055-.080 1.40-2.03 .120 3.05 Max. 16 1.25-1.40 .108 2.74 Max. .080-.160 2.03-4.06 Contact Strip Loose Form Piece 583204-2 583990-3 -- 343371-1 -- 583361-2 583361-3 583989-3 583989-4 583361-4 -- 583555-4 -- 583555-6 583991-3 60151-6 Applicator for Contact AMP-O-LECTRIC Finish Machine* B D A B C E F B Hand Tool 466366-2 90028-3 466367-2 90017-3 (1 #22-20) 90028-3 (2 #22) 90101-3 (1 #20) 466368-2 90031-8 (2 #18) 90101-3 (2 #20) 90101-3 (1 #16) *Applicators are for AMP-O-LECTRIC Model "K" machines. Consult Tyco Electronics for applicators for other bench machines and lead-making machines. Notes: 1. Shorting contacts are available, consult Tyco Electronics. Notes: 2. Contacts and housings to accommodate .093 [2.36] thick PC boards can be made available, consult Tyco Electronics. Hand Crimping Tool Contact Extraction Tool Technical Documents Product Specifications 108-9013, 108-9043 Application Specification 114-9003 Instruction Sheets 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626 Crimp Inspection Sheet CI 8050-33 Dummy Contact Plain Finish-- Part Number 66084-1 Tin Finish-- Part Number 66084-2 Gold Finish-- Part Number 66084-3 Material Phosphor bronze Part Number Extraction Used with Tool Housings 480110-2, -5 480142-2, -3 582140-5 582147-5 582264-2 582500-2 582963-2 583167-3 465195-1 583280-1 583617-1 583680-1 583685-1 583722-1 583723-1 583724-1 583725-1 583726-1 465195-2 480133-2 Technical Documents Instruction Sheet 408-7037 Note: All part numbers are RoHS compliant. 90 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Standard Blindmate Drawer Connectors Product Facts Designed for rack and panel applications Durable--withstands multiple mating/unmating Low insertion and withdrawal force Hermaphroditic contacts Accepts signal and power contacts Provides excellent creep distance Mated connectors dust-proof Configurations available in 8, 12, 16, 20 and 24 positions Contacts accept wire sizes 24-14 AWG [0.2-2.0mm2] Accept wire insulation diameter -- .059-.154 [1.5-3.9] Recognized under the Component Program of the Underwriters Laboratories Inc. Cable Mounted Products R AMP Drawer Connectors are designed as an economical rack and panel connector. They are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other electronic equipment. Blindmate drawer connectors feature excellent durability and feature low insertion and withdrawal force. Leaf-type hermaphroditic contacts ensure reliable, positive contact. Contacts are on .197 [5.00] centerlines for signal circuits, and .260 [6.60] centerlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. Row-to-row spacing is .390 [9.90]. Housings are made of UL 94V-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating. Other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof. Additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. For prototype, maintenance and repair applications, contacts are available in loose piece for easy termination with Tyco Electronics hand crimping tools. Performance Specifications Voltage Rating -- 250 VAC Current Rating -- 4 amperes -- 24 AWG [0.2mm2] Wire 5 amperes -- 22 AWG [0.3-0.4mm2] Wire 7 amperes -- 20 AWG [0.5-0.6mm2] Wire 8 amperes -- 18 AWG [0.8-0.9mm2] Wire 12 amperes -- 16 AWG [1.25-1.4mm2] Wire 15 amperes -- 14 AWG [2.0mm2] Wire Contact Resistance -- 10 milliohms max. (Initial) 20 milliohms max. (Final) Insulation Resistance -- 5000 milliohms min. (Initial) 2000 milliohms min. (Final) Dielectric Withstanding Voltage -- 2000 VAC/1 minute Operating Temperature -- -20C to +120C (Includes T-Rise) Insertion/Extraction Force -- Insertion--4 kg max. (Initial) -- 16-position Extraction--0.7 kg min. (Initial) -- 16-position Durability -- Tested to 1000 Mate/Unmate cycles 91 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Standard Blindmate Drawer Connectors (Continued) Plug Connectors, PC Board Mount .524 [13.30] Material and Finish Cable Mounted Products Housing -- Glass-filled polybutylene terephthalate (PBT), blue, 94V-0 rated Contacts -- Phosphor bronze, plated gold in contact area over nickel underplating; board mount tails are brass, plated tin over steel underplating 1.035 [26.3] Circuit No. .260 [6.60] 1.280 [32.5] .984 [25.0] Last Circuit No. 5.0xE=D .197 [5.00] C B A Related Product Data: Performance Specifications -- page 91 Mating Receptacles -- page 93 .260 [6.60] Technical Documents AMP Product Specification 108-5125 AMP Application Specification 114-5044 No. of Pos. 8 12 16 Dimensions B C 1.500 1.055 38.0 26.8 1.890 1.449 48.0 36.8 2.283 1.843 58.0 46.8 A 2.016 51.2 2.409 61.2 2.803 71.2 D .197 5.00 .591 15.0 .984 25.0 E Plug Connector Part Numbers 1 172653-2 3 172653-3 5 172653-1 Note: To ensure proper contact alignment, connectors must be mated during the soldering process. .027.003 [0.680.08] .169.012 [4.300.30] Dia. (2 Plcs.) .197.003 [5.000.08] .315012 [8.000.30] .390.003 [9.900.08] .390.003 [9.900.08] .524.012 [13.30.30] .260.003 .059.005 [6.600.08] [1.500.13] Dia. (Typ.) .260.003 [6.600.08] .197.003 [5.000.08] Recommended PC Board Layout Note: All part numbers are RoHS compliant. 92 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Standard Blindmate Drawer Connectors (Continued) Housings for Crimp Snap-In Contacts .756 [19.2] .984 [25.0] Material 1.035 [26.3] .260 [6.60] .524 [13.3] .559 [14.2] Polybutylene terephthalate (PBT), blue, 94V-O rated A Performance Specifications -- page 91 Crimp Snap-In Contacts -- page 94 Panel Cutout--page 94 C B Cable Mounted Products D Related Product Data 5xE=F .260 [6.60] .886 [22.5] Technical Documents AMP Product Specification 108-5125 AMP Application Specification 114-5044 .197 Pitch [5.60] Floating Bushing Receptacle .984 [25.0] .886 [22.5] .559 [14.2] D .756 [19.2] C A B .524 [13.3] 1.035 [26.3] Plug Receptacle Dimensions No. of Pos. A B C D E F 8 1.858 47.20 1.055 26.80 2.016 51.20 1.500 38.00 1 .197 5.00 2.252 57.20 1.449 36.80 2.410 61.20 1.890 48.00 3 2.657 67.20 1.843 46.80 2.803 71.20 2.283 58.00 5 20 3.039 77.20 2.236 56.80 3.197 81.20 2.677 68.00 7 1.378 35.00 24 3.433 87.20 2.630 66.80 3.591 91.20 3.071 78.00 9 1.772 45.00 12 16 .591 15.00 .984 25.00 Floating Bushing Size .118 3.00 .157 4.00 .118 3.00 .157 4.00 .118 3.00 .157 4.00 .157 4.00 .118 3.00 .157 4.00 Plug Part Panel Mount Numbers Hole Diameter .130 172070-1 3.30 .169 172070-3 4.30 .130 172069-1 3.30 .169 172069-3 4.30 .130 172068-1 3.30 .169 172068-3 4.30 .169 173033-3 4.30 .130 172625-1 3.30 .169 172625-3 4.30 Part Numbers 172063-1 172063-3 172061-1 172061-3 172059-1 172059-3 173032-3 172624-1 172624-3 Note: All part numbers are RoHS compliant. 93 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Standard Blindmate Drawer Connectors (Continued) Crimp Snap-In Contacts (Hermaphroditic) .126 [3.20] Material and Finish Cable Mounted Products Phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel .791 [20.1] Related Product Data Performance Specifications -- page 91 Housings -- page 93 .146 [3.70] Technical Documents AMP Instruction Sheets 408-097J, 408-098J, 408-151J Wire Size Range Insulation Dia. Range AWG mm2 24-20 0.2-0.6 20-16 0.5-1.4 18-14 0.8-2.0 Part Numbers Applicator for AMP-O-LECTRIC Loose Piece Machine* Contact Strip Form .059-.077 1.50-1.95 .071-.130 1.80-3.30 .091-.154 2.30-3.90 Hand Tool Numbers 170311-1 170313-1 567324-2 724632-1 170484-1 170485-1 567241-2 724787-1 170312-1 170314-1 567325-2 724639-1 *Applicators are for Model "K" machines. Consult Tyco Electronics for applicators for other bench machines and leadmaking machines. Notes: 1. For applicable wire, use wire specified in UL 1015 or 1007. Notes: 2. Contacts for 18-14 AWG [0.8-2.0mm2] wire are used at the four corners of the connector as power contacts (8 required per assembly). Extraction Tool Part Number 723986-1 Recommended Panel Cutout .209.012 [5.300.30] (2 Plcs.) .106.012 [2.700.30] (2 Plcs.) No. of Pos. 8 .012 L[.0.30] J .012 K[.0.30] 12 .008 [0.20R] Max. 16 20 .169.012 [4.300.30] or .209.012 [5.300.30] Dia. (2 Plcs.) .524.012 [13.300.30] 24 Rear Panel Mount Dimensions J K L 1.913 1.500 1.110 48.60 38.00 28.20 2.307 1.890 1.504 58.60 48.00 38.20 2.701 2.283 1.898 68.60 58.00 48.20 3.094 2.677 2.291 78.60 68.00 58.20 3.488 3.071 2.685 88.60 78.00 68.20 .209 [5.30] .941.012 [23.900.30] Rear Panel Mount Note: Mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. Panel thickness is .063 [1.60]. Panel cutout shown above is for use with plug housings. For receptacle housings, use the mirror-image cutout. Note: All part numbers are RoHS compliant. 94 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors Product Facts Combine signal circuits and power circuits into one connector Power circuits can be used for high current of up to 15A Signal circuits accept CT connector in the back, reducing harnessing costs Power circuits use crimptype tab and receptacle contacts Meet requirements for creepage distance and spatial distance for primary power supply as set forth in IEC-950, safety specifications for business machines and OA equipment. Creepage distance on active power side: 5mm Spatial distance on active power side: 4.5mm Technical Documents Product Specification 108-60022 Application Specification 114-5182 Cable Mounted Products Hybrid Mini-Drawer Connectors are designed for use in rack and panel application to serve as an I/O connector for copying machines, laser-beam printers and other OA equipment. They provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past. A major design feature of these Hybrid Mini-Drawer Connectors is that MiniDrawer Connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated CT receptacle connector. Also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of Mini-Drawer Connector. The housing has an integrated guide-pin and socket to facilitate mating of the connector halves. Provision is also made to prevent dust from entering. This product line includes: 12-position connector (4 positions for power and 8 positions for signal circuits) 24-position connector (4 positions for power and 20 positions for signal circuits) 32-position connector (4 positions for power and 28 positions for signal circuits) Performance Data Voltage Rating -- 250V AC (power) 30V AC (signal) Current Rating -- 15A max. (power) 2A max. (signal) Contact Resistance -- 10mm max. (power) 40mm max. (signal) Insulation Resistance -- 100M max. Dielectric Withstanding Voltage -- 1.8KV AC/min. (power) 1.0KV AC/min. (signal) Durability -- 3,000 cycles min. Drawer Connectors are available in the following types depending on application: For details contact our Sales Department Mini-Drawer Connectors Standard Drawer Connectors High Current Drawer Connectors. Note: All part numbers are RoHS compliant. 95 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors (Continued) Standard Width Cable Mounted Products Plugs Receptacles Type Plug Receptacle Plug Receptacle Part Number 292180-1 292184-1 1-292183-2 1-292186-2 Number of Power Contacts 2 2 6 6 Number of Signal Contacts 4 4 12 12 L W 33 33 67 67 16.4 16.4 19 19 Part Number 1-292187-2 2-292190-2 3-292187-2 4-292190-2 2-292189-3 1-292192-3 Number of Power Contacts 3 3 4 4 3 3 Number of Signal Contacts 5 5 5 5 7 7 L W 47.5 43.5 54.5 50.5 51.5 47.5 15 12 13.5 12 15 12 Slim Width Plugs Receptacles Type Plug Receptacle Plug Receptacle Plug Receptacle Note: All part numbers are RoHS compliant. 96 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors (Continued) Power Contacts Material Copper alloy For finish, see table below. Finish Codes Receptacle Cable Mounted Products 1) Over nickel underplated, contact area: gold plated, crimp area: tin plated 2) Tin plated all over. Hand Tool AWG #20-24 Part No. 934199-1 (411-5662) AWG #16-20 Part No. 934198-1 (411-5661) Tab Receptacle Assembly Wire Range mm2 AWG Material and Finish Housing -- Thermoplastic, black Contact -- Copper alloy, gold plated on mating side over nickel underplate, tin plated on CT mating side over nickel underplate. Wire Ins. Dia. 24-20 0.2-0.5 1.4-2.6 20-16 0.5-1.25 1.6-2.8 Plating Code 1 2 1 2 Receptacle Part Number Strip Form 179317-2 1-179317-2 179316-2 1-179316-2 Tab Part Number Strip Form 179322-2 1-179322-2 179321-2 1-179321-2 Section X-X Side V Section Y-Y Side W Panel Cutout No. of Pos. (Power/ Signal) A B C D E F G 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 31.8 43.8 51.8 31.4 43.4 51.4 38.0 50.0 58.0 H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 32.4 44.4 52.4 292185-8 2-292185-0 2-292185-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions Note: All part numbers are RoHS compliant. 97 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors (Continued) Plug Assembly Material and Finish Cable Mounted Products Housing -- Thermoplastic, black UL94V-0 Contact -- Copper alloy, gold plated on mating side over nickel underplate, tin plated platen on CT mating side over nickel underplate. View S View T Panel Cutout No. of Pos. (Power/ Signal) A B C D E F G H Mini-Drawer Receptacle Assembly Part No. Required Number of Power Contact Required Number of CT Connector 12 (4-8) 24 (4-20) 32 (4-28) 56.0 68.0 76.0 47.0 59.0 67.0 6.0 18.0 26.0 24.1 36.1 44.1 36.0 48.0 56.0 31.4 43.4 51.4 33.4 45.4 53.4 38.0 50.0 58.0 292182-8 2-292181-0** 2-292181-8 4 4 4 4 Pos. x 2 10 Pos. x 2 14 Pos. x 2 Dimensions *12-Position connector is provided with sequential feature in one power circuit position. Other connector sizes have sequential feature in power circuits and signal circuits. **Optional part numbers offer sequential mating - see customer drawings for details. Note: All part numbers are RoHS compliant. 98 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Connectors to Mate with Signal Circuit Terminator with Insulation Displacement Contacts Receptacle Assemblies (Wire Application Side) Material and Finish Cable Mounted Products Housing -- UL94V-0 rated, glassfilled P.B.T. see chart below for color. Contact -- Pre-tinned phosphor bronze Wire Size -- AWG #28-26 (0.080.15mm2) Insulation Dia. -- 0.85-1.05mm Wire Size -- AWG #24 (0.20-0.22mm2) Insulation Dia -- 0.95-1.05mm2 (For AWG #24 wire, see notes under the table) 4-15 Positions Dimensions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 3 Position 2 Position Part Number Receptacle Assembly** AWG #28-26* AWG #24*** 173977-2 2-179694-2 173977-3 2-179694-3 173977-4 2-179694-4 173977-5 2-179694-5 173977-6 2-179694-6 173977-7 2-179694-7 173977-8 2-179694-8 173977-9 2-179694-9 1-173977-0 3-179694-0 1-173977-1 3-179694-1 1-173977-2 3-179694-2 1-173977-3 3-179694-3 1-173977-4 3-179694-4 1-173977-5 3-179694-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department ** For wire to be used, contact our Sales Department as there are wires that have been tested by us and can be recommended for your use. *** The color of housing is gray. Note: All part numbers are RoHS compliant. 99 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Drawer Series Connectors -- Hybrid Mini-Drawer Connectors (Continued) CT Receptacle Contacts to Mate with Signal Circuit Termination with Crimp Type Contacts Receptacle Contact Wire Size AWG (mm2) 30-26 (0.05-0.12) 26-22 (0.12-0.35) Insulation Dia. (mm) Material and Finish 0.65-1.35 Phosphor bronze (0.20mm thickness), tin plated 0.93-1.5 Part Number Strip Form LP 179609-1 -- 179227-1 179518-1 Hand Tool 234169-1 (411-5711) 91572-1 (408-8547) Cable Mounted Products Note: Loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5mm pitch. There is a slit at the root of each contact and it can be snapped off easily. 2 Position 3 Position Receptacle Housing Material UL94-0 rated, 66 nylon, natural color (white) 4 Position 4-15 Positions No. of Positions 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Dimensions A 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 B 4.8 6.8 8.8 10.8 12.8 14.8 16.8 18.8 20.8 22.8 24.8 26.8 28.8 30.8 C 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 32.0 Part Number Receptacle Assembly* 179228-2 179228-3 179228-4 179228-5 179228-6 179228-7 179228-8 179228-9 1-179228-0 1-179228-1 1-179228-2 1-179228-3 1-179228-4 1-179228-5 * The color of housing is natural. Other colors available include blue, yellow and black. For details contact our Sales Department Note: All part numbers are RoHS compliant. 100 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors Product Facts Wire to board connection system Improved DUAL-ACTION Contact Design -- provides better contact lead-in and reduces contact mating force Sequenced contacts available for Mate-first Break-last operation 4, 6 and 12-position right angle headers and free hanging receptacles 4.2mm x 5.5mm centerline Receptacle contacts designed for 26-22 AWG stranded wire Recognized under Component Program of Underwriters Laboratories Inc., File No. E28476 Cable Mounted Products R Certified by Canadian Standards Association, File No. LR7189 R Technical Documents Product Specifications 108-1646 Application Specifications 114-6067-Crimping Contacts Qualification Test Report 501-394 Performance Data Voltage Rating -- 600 VAC Current Rating -- 9 amps maximum in 2-position application Low Level Resistance -- 10 megohms max. Dielectric Withstanding Voltage -- 1500 VAC/min. Insulation Resistance -- 1000 Megohms minimum Operating Temperature -- -55C to + 105C [-67F to +221F] The latest addition to the 4.2mm Wire-to-Board Power Connectors is the AMP-DUAC PL Connector. This product uses the industry proven AMP-DUAC contacts with the addition of several housing improvements to offer significant overall improvements in connector reliability. The product is available in both component form and as fully assembled custom cable assemblies. The AMP-DUAC PL housings are designed to guarantee that all electrical contacts are fully seated. The "PL" refers to "Positive Locking" of the contacts. It is also referred to as terminal position assurance. Contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. If any one of the contacts is not fully inserted, the Contact Lock cannot be installed. This feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. An improved mounting flange has also been added for more secure printed circuit board mounting. Finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. An extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity. All the housings are polarized to prevent mis-mating. 101 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL PCB Headers Material Cable Mounted Products Housings -- Nylon, UL 94V-0 Color, white Contacts -- Brass, tin-lead Finish -- 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel Recommended Mounting Hole Pattern For 1.78 Max. Thick PC Board Component Side Shown No. Positions Mate-First Break-Last Position # Part Number 4 All Standard Length 3 6 All Standard Length 3 12 All Standard Length 4 5794172-2 5794172-3 5794173-2 5794173-3 5794176-2 5794176-3 Note: All part numbers are RoHS compliant. 102 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP-DUAC PL Connectors (Continued) AMP-DUAC PL Receptacles Material Housings -- Nylon, UL94V-0 Color, White Technical Documents -- page 101 Contacts -- page 109 Position Lock Cable Mounted Products L No. Positions Dimension L 4 6 12 15.9 20.1 28.6 Housing 794152-1* 794153-1 794156-1 Part Numbers Standard Latch Extended Latch 794150 794149 *Latch items ordered separately Optional keying plug -- Part No. 794144-1 Note: Position Lock Required -- use one per housing -- Part No. 794145-3 Note: All part numbers are RoHS compliant. 103 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" AMP-DUAC PL-II Connectors Cable Mounted Products Product Facts Wire-to-board connection system combining power and signal contacts 10A power contacts 4A signal contacts High conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs Dual Action Contact (DUAC) design -- reduces mating forces by up to 50% compared to alternative designs. 9 power and 20 signal contacts Positive Lock (PL) feature on both Power and Signal contacts ensures contacts remain in position in cable receptacle Pin and Receptacle contacts offered in three sizes: 16 AWG 18 AWG 20-22 AWG Wide 5.2 X 5.5mm contact spacing allows for 300V applications. Recognized under the Component Program of Underwriters laboratories Inc., File No. E28476 (R) C US The new AMP-DUAC PL-II Connectors bring both shielding and a power / signal mix to the popular DUAC product family. In addition, the wider contact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch DUAC product. The deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shielding all in the same cable. Traditional signal connectors do not accept the range of wire sizes covered by the DUAC PL-II product. For applications involving higher voltage cabled power distribution, this product is the ideal solution. The DUAC PL-II connector uses the original industry proven dual-action contact (DUAC) design which provides a lower mating force and less plating wear than alternate contact designs. The signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high longterm reliability. The cable mounted receptacle uses the popular "Positive Lock" devices proven throughout the automotive industry to ensure all the contacts are fully seated. The "positive locks" are also referred to as "terminal position assurance". If any one of the contacts is not properly/ completely installed into the housing, then the "Positive Lock" can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents The shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment. Materials Product Specification 108-2218 Application Specification Contact Tyco Electronics Performance Data Voltage Rating -- 600 VAC Current Rating -- 10 Amps max on a single contact 6 Amps on each contact in 48 pos. connector Low Level Resistance -- 10 milliohms max Insulation Resistance -- 1000 Megohms minimum Operating Temperature -- -40C to +105C Housing Material -- PBT, UL 94V-0 Colors -- Plugs and Receptacles -- Black Positive Locks -- White Finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal. 104 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" AMP-DUAC PL-II Connectors (Continued) PCB Plug Part Number 6469602-1 1.161 Ref. [29.50] 1.268 Ref. [32.20] Cable Mounted Products 1.740 Ref. [44.20] .574 [14.58] Ref. .157 Ref. [4.00] .736 Ref. [18.70] Positive Lock For Signal Contacts Sold Separately Ref. Part Number 1600902-1 Shield Free-Hanging Receptacle Shown with Positive Locks Note: Other cable components required. Cable receptacle components shown not sold separately. Receptacle only sold as part of a finished cable assembly. Cable Clamp Note: All part numbers are RoHS compliant. 105 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" AMP-DUAC UPC Connectors Cable Mounted Products Product Facts Wire-to-wire connection system High conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs Dual Action Contact (DUAC) design -- reduces mating forces by up to 50% compared to alternative designs Sequenced contacts for Make-First-Break-Last operation 48 and 66 position housings 4.4mm X 5.3mm contact grid Pin and Receptacle contacts offered in three sizes: 16 AWG 18 AWG 20-22 AWG Recognized under the Component Program of Underwriters laboratories Inc., File No. E28476 (R) C US The next key improvement is the use of molded-in guide pins. The guide pins make the mating process very easy and provide a visual polarization of the connector. The housings are so easily mated they practically "fall together". The latest addition to the AMP-DUAC product family is the AMP-DUAC UPC connector. The UPC connector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. The UPC connector uses the original industry proven dual-action contact (DUAC) design along with very high conductivity copper alloys to improve the current carrying capacity. The use of two locking latches ensures a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches. The first noticeable difference of the UPC connector is the large pin count. With either 48 or 66 positions, the housing can serve as a common mating I/O point where multiple low current power connector cables are combined into one interface. Other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the DUAC / UPC connector allows up to 66 wires to be mated with less than a 20 lb mating force. Finally, the free-hanging receptacle uses the popular "Positive Lock" device to ensure all the contacts are fully seated. The "positive locks" are also referred to as "terminal position assurance". If any one of the contacts is not properly/ completely installed into the housing, then the "Positive Lock" can not be installed. This feature eliminates the common concern of operator fatigue and the resulting contact back-out which occurs when a contact is not properly seated. Technical Documents Product Specification 108-2248 Application Specification 114-13195 Performance Data Voltage Rating -- 600 VAC Current Rating -- 11 Amps max on a single contact 4 Amps on each contact in 48 pos. connector Low Level Resistance -- 10 milliohms max Insulation Resistance -- 1.2 E16 ohms minimum Operating Temperature -- -40C to +105C Materials Housing Material -- PBT, UL 94V-0 Colors -- Plugs and Receptacles -- Black Positive Locks -- White 106 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems "NEW" AMP-DUAC UPC Connectors (Continued) Cable Mounted Products C B A 1.476 Ref. [37.50] 1.280 .005 [32.50 0.13] .984 .005 [25.00 0.13] Panel Mount Plug (Accepts contacts on page 108) 1.449 .008 [36.80 0.20] 1.512 Ref. [38.40] 1.280 .008 [32.50 0.20] 1.606 Ref. [40.78] Free-Hanging Receptacle (Accepts contacts on page 109) Size (No. Circuits) Panel Mount Plug 48 1934142-1 66 1934143-1 A 1.61 41.0 2.13 54.2 Dimensions B 1.85 47.0 2.37 60.2 C 2.22 56.4 2.74 69.6 Free-Hanging Receptacle* Positive Lock* 1934144-1 1469910-1 1934145-1 1934017-1 *Two (2) required for each receptacle housing. Not used in plug housings. Note: All part numbers are RoHS compliant. 107 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors Materials -- High Conductivity Copper Alloy Finish -- Pre-Tin or Gold Plated Cable Mounted Products .666 .008 [16.91 0.20] Contacts, Male Technical Documents Product Specification 108-2218 AMP-DUAC PL 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating .590-.094 [1.50-2.40] .087-.154 [2.20-3.90] .098-.173 [2.50-4.40] Tin Part Number (Continuous Strip) 794576-1* Gold 1934185-4 Gold 1934184-4 Application Equipment: Extraction Tool 1976132 *Made from Phosphor-Bronze material (low conductivity) Note: All part numbers are RoHS compliant. 108 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Contacts for AMP-DUAC PL, PL-II and UPC Connectors (Continued) Materials -- High Conductivity Copper Alloy Finish -- Gold Plated .583 .002 [14.80 0.05] Cable Mounted Products Contacts, Female Technical Documents Product Specification 108-2218 AMP-DUAC PL 108-2248 AMP-DUAC UPC Application Specification 114-6067 AMP-DUAC PL 114-13195 AMP-DUAC UPC DUAC PL or UPC Contacts Wire Size Range AWG [mm2] 22-20 [0.3-0.5] 18 or 18+22 [0.8-1.1] 16 or 2 @ 18 [1.3-1.6] Ins. Dia. Range Plating Part Number (Continuous Strip) .590-.094 [1.50-2.40] .087-.154 [2.20-3.90] .098-.173 [2.50-4.40] Gold 1934193-4 Gold 1934183-4 Gold 1934182-4 Application Equipment: Extraction Tool 1976382 Note: All part numbers are RoHS compliant. 109 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors Cable Mounted Products Product Facts AMP .093 and .062 Commercial Pin and Socket Connectors Economical grade, wire-to-wire connectors Dual contact locking lances provide optimum contact stability Panel mount or free-hanging versions Voltage rating: 250 VAC or VDC Standard density (.093" diameter pin contact), .198" centerline, 1-15 positions; 13 A rating High density (.062" diameter pin contact), .145" centerline, 1-9 positions; 7 A rating AMP Commercial MATE-N-LOK Connectors Standard density, wire-to-wire and wire-to-board connectors .200" centerline 1-16 positions Panel mount or free hanging Ratings: 19 A, 250 VAC Hot side is egg-crated for safety Locking devices are integral part of design AMP Universal MATE-N-LOK and Universal MATE-N-LOK II Connectors .250" centerline; 1-15 and 2-15 positions, respectively Standard density, wire-to-wire and wire-to-board capability Panel mount or free hanging Ratings: 19 A, 600 VAC or VDC Contacts protected in the housings Seals available for splash protection (Universal MATE-N-LOK Connectors only) For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 110 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Other Soft Shell Pin & Socket Connectors (Continued) Product Facts AMP Mini-Universal MATE-N-LOK and Mini-Universal MATE-N-LOK 2 Connectors High density, .163" centerline; 1-24 and 2-24 positions, respectively Wire-to-wire and wire-to-board capability Ratings: 600 VAC or VDC; 9.5 A and 10.5 A, respectively Contacts protected in the housings Seals available for splash protection (Mini-Universal MATE-N-LOK Connectors only) Cable Mounted Products AMP Micro MATE-N-LOK 3mm Connectors High density, wire-to-wire and wire-to-board connectors 3 mm centerline, 2-24 positions Ratings: 5 A, 250 VAC Dual beam receptacle contact design for improved reliability Panel mount or free hanging PCB headers are available in vertical and right angle versions; thru-hole or surface mount AMP 4.2 mm PE Series Connector System High density, wire-to-wire, wire-to-board and wire-to-panel connectors 4.2 mm centerline Single-row housings (3, 4 and 5 positions); Double-row (2-24 positions, even only) Ratings: 9 A max. (2 pos.), 600 VAC 18-22 AWG pins and sockets, RoHS compliant Nylon housings, UL 94V-2 and 94V-0 Positive latch design Intermateable and interchangeable with Molex Mini-Fit, Jr. and intermateable with AMP-DUAC connectors For more Information Order Catalog 82181, "Soft Shell Pin and Socket Connectors" 111 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMPINNERGY Products Cable Mounted Products Wire-to-Wire (WTW) Connectors Product Facts Rated to 600 VAC (RMS) Flame retardant housings 94V-0 Housings, adapters, and power terminals keyed for proper assembly Stackable housings provide easy wire routing Built-in interlocking features better resist shock and vibration Usable as in-line, panel and surface mount connector Available in six different colors for circuit coding Two power terminals accommodate 10-12 AWG and 14-16-18 AWG wire UL Recognized, File No. E28476 AMPINNERGY WTW Connectors provide a reliable and efficient means of interconnecting conductors to carry up to 600 VAC in power circuits or networks. R CSA Certified, File No. LR7189 R VDE Registered #5133 Technical Documents Product Specification 108-1373 AMPINNERGY WTW Connectors Application Specification 114-6051 Instruction Sheets 408-3277 AMPINNERGY Wire-To-Wire Stackable Connectors 408-3198 Inspection of AMPINNERGY System Power Contacts size and number of conductors in the connector configuration, the current rating ranges from 10 to 55 amperes. These Connectors consist of mating hermaphroditic, flame retardant polycarbonate housings into which terminated power contacts are inserted. Stackable in four directions through the use of molded interlocking keyways, the connectors make wire routing and dressing orderly and easy. Depending upon conductor For more information, request Catalog 1308885. 112 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMPINNERGY Products (Continued) Wire-to-Board (WTB) Connectors Product Facts Ratings: 600 VAC (RMS), current rating 12-35 amps Receptacles polarized to plug Receptacles and plugs available in 2 through 8 positions Vertical receptacle polarized to PCB Receptacle contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength Receptacles may be mounted on PCBs .062" to .125" thick Plugs have positive latching to receptacles Removable crimp contacts latch firmly in plug Crimp contacts accommodate 10-12 AWG or 14-16-18 AWG conductors UL Recognized, File No. E28476 CSA Certified, File No. LR7189 Cable Mounted Products R R Technical Documents Product Specification 108-1349 AMPINNERGY WTB Connectors Application Specification 114-6044 AMPINNERGY WTB Connectors Instruction Sheets 408-3236 Installation of AMPINNERGY WTB Connectors 408-3198 Inspection of AMPINNERGY Contacts AMPINNERGY WTB Connectors provide a convenient and efficient means of delivering up to 600 VAC to component printed circuit boards and other power distribution devices in computers and peripherals, telephone systems and appliances. These connectors also have automotive and industrial applications. Both the vertical and right angle receptacles are polarized for mating to the plugs. For more information, request Catalog 1308885. 113 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications Cable Mounted Products Product Facts Lightweight, all-plastic and metal-shell connectors CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, self-extinguishing thermoplastic material Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic Operating temperature range: -55C to +125C Available in panel or chassis mount and free-hanging configurations Quick connect/disconnect capability with thread assist, positive detent coupling Built-in pin and socket protection Polarized for proper mating of connector halves Special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts Full complement of optional accessories Recognized under the Component Program of Underwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service; Series 1 and Series 3 (600 V); Series 2, Series 4, Series 5 and Series 6 (250 V) File No. E28476 Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Connector series for different interconnection requirements: Series 3--Low density, power applications with Type XII contacts capable of carrying up to 35 amperes of current Series 4--Combination of standard and power density application with Type III+ and Type XII contacts Series 5--Power density application with Size 8 screw machined and precision formed contacts Series 6--Combination of standard and power density application with Type III+ and Size 8 contacts R Type XII, Precision Formed, Crimp Contacts Select connectors are recognized for 600 volts service. Certified by Canadian Standards Association, File No. LR 7189 Male R Certain products meet VDE Standard 0627 Female High Current Type XII Crimp Contacts High Current Type XII Pin High Current Type XII Socket For more information, request Catalog 82021. 114 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued) Connector Series and Types Series 3--Power Contacts Series 3 connectors accept Type XII power contacts which can carry up to 25 amps per contact. These contacts will accommodate a wire size range of 16 to 10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the Cable Mounted Products Series 4--Combination Size 16 and Power Contacts power circuit capabilities of Series 3 connectors. Available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. Series 5--Power Contacts .125 POWERBAND Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical performance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 600 VAC or VDC, 45 amperes maximum in a single contact, the connectors are available in free-hanging and panelmount applications -- one connector configuration containing three .125 POWERBAND contacts. Series 6--Combination, Size 16 and .125 POWERBAND Contacts Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts. Metal-Shell, Circular Plastic Connectors (Series 3 and 4) Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickelplated, zinc alloy shell. These connectors are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. 115 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Circular (CPC) Connectors for Commercial Signal and Power Applications (Continued) Type XII, Precision Formed, Crimp Test Current Rating Silver or Gold -- 35 amperes Tin Lead -- 15 amperes Cable Mounted Products Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Male Female High Current Type XII Crimp Contacts High Current Type XII Pin An initial T-Rise test in free air has shown a 60 amp capability with a 30 T-Rise with 8 gage wires. High Current Type XII Socket 116 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems High Current Products (LOUVERTAC Contacts) Product Facts Pins and sockets have low insertion force High current ratings with very low resistance All plated products are gold or silver plated LOUVERTAC bands have a temperature range from -196C to +200C available Formed bands are available for up to 1.250 [31.75] pin diameter LOUVERTAC bands provide a unique means of transferring high amperage with a resultant space and weight savings. Tyco Electronics inexpensively and quickly. LOUVERTAC products are your high current applications solution. offers a wide range of pin and socket sizes for your applications. Strip and formed LOUVERTAC bands are also offered for customer use in their own contact design. The wide variety of flat and formed male and female bands provide the ability to design electrical connections more The variety of pins and sockets available from Tyco Electronics provide a quick and simple solution to most high current applications. Cable Mounted Products The transfer of high current with manageable insertion and withdrawal forces has always presented a challenge to the connector industry. MATE-N-LOK II connector with high current contacts Thread mount pin is Installed directly into power supply Typical application of LOUVERTAC strip 65 position AMPOWER multi pin plus plug and receptacle 35 position AMPOWER multi pin plus plug and receptacle Thread mount pin assembly with AMP terminal METRIMATE drawer connector with high current contacts Thread mount socket is installed directly into power supply Crimp pin with cable installed Threaded sleeve socket assembly is installed directly into power supply For more information, request Catalog 64141. 117 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Power Series Connectors Product Facts Single-pole and 2-pole (battery) quick connect/ disconnect connectors Eight Series, based on approximate currentcarrying capability: Series 15/30/45 (Single-Pole) Series 50 (2-Pole Battery) Series 50 Finger Probe Resistant (FPR) Series 75 (Single-Pole) Series 120 (Single- and 2-Pole) Series 175 (2-Pole Battery) Series 180 (Single-Pole) Series 350 (2-Pole Battery) Voltage rating: 600 V AC/DC Color-coded housings, UL 94V-0 Hermaphroditic (genderless) housings reduce inventory Modular, single-pole housings are stackable in four directions Polarity (+ and -) molded into 2-pole housings promotes proper wiring Mechanical keys help prevent two different colorcoded housings from mating Stainless steel retaining springs secure contacts in housings Stamped and formed, open barrel contacts (6-20 AWG) on reels for automatic and semiautomatic machine termination Loose piece, cold-headed contacts (6 AWG - 300 MCM) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes Compatible with industry standard crimp tooling from PICO Corporation (http://www.picotools.com) Connectors intermateable with similar connectors from other manufacturers Cable Mounted Products Series 15/30/45, single-pole connectors designed to meet Amateur Radio Emergency Service (ARES)/Radio Amateur Civil Emergency Service (RACES) Standard Power Connector requirements Accessories available for mounting, vibration protection, and strain relief Component Recognized by Underwriters Laboratories Inc. to US and Canadian Standards, File No. E28476 (R) C US AMP Power Series Connectors provide a durable, quick connect/ disconnect means to transmit "power" levels of current and voltage (15-275 A, 600 V AC/DC). This product family is primarily comprised of single-pole and 2-pole (battery) connector housings, crimp snap-in contacts, and accessories. Housings are offered in various colors. Two-pole housings have different polarization configurations; with the exception of black housings, each color identifies a different keying configuration. In general, only like color housings will mate. Contacts are either cold-headed or stamped and formed, depending upon the connector Series. AMP Power Series Connectors are divided into eight Series, based on approximate current-carrying capability. Applications AC/DC Power Supplies and Charging Systems, Rechargeable Batteries, Material Handling Equipment (e.g. forklift trucks), Electric Vehicles (e.g., golf carts, sweepers, wheelchairs), Office Furniture/Panels, Amateur Emergency Radios, and Industrial Equipment. 118 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems AMP Power Series Connectors (Continued) Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. AMPINNERGY WTB Connectors AMPINNERGY WTW Connectors AMP Power Series 50 Connectors AMP Power Series 15 Connectors AMP Power Series 30 Connectors AMP Power Series 45 Connectors AMP Power Series 75 Connectors AMP Power Series 120 Connectors AMP Power Series 175 Connectors AMP Power Series 180 Connectors AMP Power Series 350 Connectors Cable Mounted Products 108-1349 108-1373 108-2104 108-2149 108-2150 108-2151 108-2152 108-2153 108-2154 108-2155 108-2156 Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-6044 114-6051 114-13071 114-13107 114-13118 114-13119 114-13127 114-13149 AMPINNERGY WTB Connectors AMPINNERGY WTW Connectors AMP Power Series 50 (Double-Pole) and 75 (Single Pole) Connector Assemblies AMP Power Series 120 (Single- and Double-Pole) Connector Assemblies AMP Power Series 175 (Double-Pole) and 180 (Single-Pole) Connector Assemblies AMP Power Series 350 (Double-Pole) Connector Assemblies AMP Power Series 15, 30 and 45 (Single-Pole) Connector Assemblies AMP Power Series 180 (Single-Pole) Connector Assemblies Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-3198 408-3236 408-3277 408-8636 408-8868 Inspection of AMPINNERGY System Power Contacts Installation of AMPINNERGY WTB Connectors AMPINNERGY Wire-To-Wire Stackable Connectors AMP Power Series 50 Connector Assemblies AMP Power Series 175 and 350 Connector Assemblies with Cable Clamp Kits 408-4557 408-4559 408-4561 408-8540 408-9688 408-9816 Heavy Duty Cable Cutter Hand Tool 605743-1 Heavy Duty Cable Cutter Hand Tool 605744-1 Heavy Duty Cable Cutter Hand Tool 6057469-1 Crimp Tool 1526955-1 Cable Stripper/Slitter Tool 606700-1 Handling of Reeled Products Test Summary 502-1136 502-1160 502-1166 502-1167 502-1172 502-1173 50/75 Product Evaluation 15/30/45 Product Evaluation 120 Product Evaluation 120 Competitive Evaluation AMP Power Series 175/180 Product Evaluation AMP Power Series 350 Product Evaluation Customer Manual 409-5128 AMP-O-LECTRIC Model K Terminator Machine 1-471273-2 119 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors Hot-Plug High Current Modular Power Connectors Key Features Modular construction Blind mating High current CROWN BAND contacts Logic/Signal Locking system Uses ELCON Drawer contacts Cable Mounted Products Typical Applications Power Supplies Telecommunications Automatic Test Equipment Computer Hardware Process Control Uninterruptible Power Systems All DOMINO Products in this section are RoHS compliant The ELCON DOMINO Connector System is a modular high-current connector system consisting of interchangeable modules which can provide AC, DC, logic and signal, float mounting, and pin sequencing. All DOMINO modules incorporate CROWN BAND technologies, tried and tested under the most arduous conditions. The high current capabilities virtually eliminate the need for bussing or splitting current, with resulting space savings and economies. The DOMINO connector system allows the user to configure a connector specific to an application, from off-the-shelf components. It can be purchased as separate modules and assembled by the user, but is more generally ordered as a connector assembly using an assembly part number which Tyco Electronics assigns to a specific configuration. Consult Tyco Electronics for assistance in laying out a new connector. If required, DOMINO connector assembly is simple: once the locking rails are cut to size, the only tool required is a Phillips screwdriver for tightening the end-caps. Most DOMINO contacts are the same as used in ELCON Drawer connectors. Modules A through E and R are sold as housings with retention clips; the contacts are ordered separately. See page 79 for available contact options and plating information, page 66 for tooling. Modules K, L, and M are sold pre-loaded with contacts. DOMINO assemblies are shipped complete with contacts. The DOMINO system is ideal for use with hotpluggable power supplies of the type employed for load-sharing and/or redundant power for computer systems. Current interruption capability is standard in the L module and an available option in the A module. The CROWN BAND contact is a small louvered cylindrical receptacle of Beryllium Copper. Manufactured on progressive dies to allow consistent, even insertion and withdrawal forces, its design ensures maximum surface contact area for minimum voltage drop and minimum heat generation. CROWN BAND contacts also provide excellent shock and vibration resistance. 120 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors (Continued) A Modules -- 3 x #12 Power Contacts, Hot-Plug option available Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 35 Amps UL, 20 Amps CSA, 250V; Hot-plug 35 Amps UL, 30 Amps CSA, 120 V ac, 50 cycles; Fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (Hot-plug insertion 11.5 lbs, extraction 6.4 lbs) Cable Mounted Products Pin Housing (without contacts) Part Number 1648461-1 Socket Housing (without contacts) Part Number 1648466-1 B Modules -- 2 x #8 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 75 Amps UL, 40 Amps CSA, 250V; Fully loaded module nominal forces: insertion 6.7 lbs, extraction 3.9 lbs Pin Housing (without contacts) Part Number 1648462-1 Socket Housing (without contacts) Part Number 1648467-1 C Modules -- 20 x #20 Signal Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 5 Amps UL, 4 Amps CSA, 125V; Fully loaded module nominal forces: insertion 2.4 lbs, extraction 2.6 lbs Pin Housing (without contacts) Part Number 1648463-1 Socket Housing (without contacts) Part Number 1648468-1 D Module -- 5 x #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 18.6 lbs, extraction 13.0 lbs Pin Housing (without contacts) Part Number 1648464-1 Note: All part numbers are RoHS compliant. Socket Housing (without contacts) Part Number 1648469-1 121 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors (Continued) E Modules -- 14 x #16 Power Contacts Note: Supplied without contacts. Crimp insertable/removable, PCB insertable/non-removable Cable Mounted Products Specifications: Contact rating 15 Amps UL, 10 Amps CSA, 125V; Fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs Pin Housing (without contacts) Part Number 1648465-1 Socket Housing (without contacts) Part Number 1648470-1 G Modules - Non-electrical Guide Module Note: May be turned through 180 in the horizontal plane Specifications: Guide pin type 303 Stainless Steel, passivated Guide Pin Part Number 1648505-1 Guide Socket Part Number 1648473-1 J Modules -- Jackscrew Locking Module Note: Select socket side to match desired orientation of T-handle in locked position Specifications: Corrosion resistant Steel Pin Side 4.20" T-Handle Part Number 6648482-1 Pin Side Screwdriver Slot Part Number 6648485-1 Parallel Socket Side Part Number 6650679-1 Perpendicular Socket Side Part Number 6650680-1 K Modules -- Electrically Active Ground/Guide Module Note: May be turned through 180 in the horizontal plane. Use Crimp Tool PN 1766453-1 Specifications: Contact rating 40 Amps UL, 15 Amps CSA, 250V; Fully loaded module nominal forces: insertion 3.0 lbs, extraction 1.3 lbs Guide Pin # 10 AWG Crimp Part Number 6648508-1 Guide Socket # 10 AWG Crimp Part Number 6648476-1 Note: All part numbers are RoHS compliant. 122 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors (Continued) L Modules -- Hot-Plug Flat Blade Contact, Crown Socket Note: Pin and socket modules may be assembled within either pin or socket side connector for reverse polarization. Standard blade length, dim A = .400"; premate blade length, dim A = .525" Use Crimp Tool PN 1766453-1 Specifications: Agency approved for 50 Cycles of current interruption; contact rating 30 Amps UL/CSA, 250V and 55 Amps UL, 30 Amps CSA, 72 V dc; Fully loaded module nominal forces: insertion 4.2 lbs, extraction 3.7 lbs Cable Mounted Products Standard Blade # 10 AWG Crimp Part Number 1648488-1 Premate Blade # 10 AWG Crimp Part Number 1648489-1 Crown Socket # 10 AWG Crimp Part Number 1648446-1 M Modules -- Pre-installed Dual In-Line Crown Pin & Socket Specifications: Contact rating 125 Amps UL/CSA, 250V; Fully loaded module nominal forces: insertion 14.9 lbs, extraction 9.8 lbs Pin Module Ext. Threaded Part Number 6648499-1 Socket Module Ext. Threaded Part Number 6648454-1 Recommended torque value 40 lb.in (4.52 N.m) R Modules -- 2 x 1/4" Power Contacts Note: Supplied without contacts; available contacts: Crimp insertable/removable, Ext. Threaded insertable/non-removable, consult Tyco Electronics for contact part numbers and available Double Crown option Specifications: Contact rating 150 Amps UL, 110 Amps CSA, 250V; Fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs Socket Module (without contacts) Part Number 6648457-1 Pin Module (without contacts) Part Number 6648515-1 Spacer Module -- Non-electrical Note: any module may be ordered without contacts for use as spacers; consult factory for options and part numbers. Note: All part numbers are RoHS compliant. 123 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors (Continued) DOMINO Assembly Mounting Accessories Cable Mounted Products Screw Part Number 1766829-1, Steel Locking Rail Part Number 1648990-1, Aluminum alloy, gold anodized finish, 36" length. Requires cutting to size. Locking Rail (at 1' interval) Part Number 1650469-1 End Caps -- Zinc die cast, CRS hardware, trivalent chromate finish End caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. Float mount styles correct for misalignment during mating. Any end cap may be used to mount either pin or socket sides. Fixed Mount, Guide Pin Part Number 6648259-1 A = 1.22 (30.98), B = .275 (6.98) Fixed Mount, Guide Socket Part Number 6648263-1 A = .175 (4.44) Float Mount, Guide Pin Part Number 6648251-1 Standard A = 1.22 (30.98), B = .275 (6.98) Part Number 6648253-1 L-Module A = 1.62 (41.14), B = .125 (3.17) Float Mount, Guide Socket Part Number 6648252-1 Standard A = .175 (4.44) Part Number 6648254-1 L-Module A = .325 (8.25) Note: All part numbers are RoHS compliant. 124 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems DOMINO Series Connectors (Continued) DOMINO Module Assembly Process 2. Measure length of assembly, and add .100" (2.54mm) to determine overall rail length. Cut rails to length. 3. Slide locking rails into position on both sides of module assembly via the molded rail tracks. 4. Position end caps over locking rail ends and secure using Phillips head screws. Cable Mounted Products 1. Align modules in desired order. 125 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems HTS Power Connectors Cable Mounted Products Product Facts Heavy-duty, rectangular, multiple-position, pin and socket connectors Current rating: 10-500 A Voltage rating: 1-1.4 kV Number of contact positions: 1 through 216 Connectors are designated by four components: base and hood, and male and female inserts Contact inserts provide for three types of wire termination: screw (no crimp tool required), crimp (higher pin count), and cage clamp (fastest) HE Series inserts (screw terminated) are the most popular Bases provide environmental (IP 55, 65 and 68) and electrical protection (NEMA 4 and 4X) Bases share an industry standard panel cutout and mounting hole pattern Hoods offer top, side, or angled cable entry. Hoods are tapped to accommodate metric or PG fittings Automated tooling matched to contact DIN/VDE, UL, CSA and SEV approved HTS Power Connectors are heavy-duty, rectangular, multiple-position, pin and socket connectors. They are commonly referred to as "Rectangular" or "European Metal Shell" connectors. HTS Connectors are designated by four components: base and hood, and male and female inserts. The designation is driven by electrical specifications; pin count and current rating define the inserts needed. From 1 to 216 contact positions are available. Current ratings range from 10-500 A. The appropriate housing size (1-12) to accommodate selected inserts is then defined. Housing selection criteria include: base mounting style, latch type, hood cable entry location, and hood gland size. The most popular housing sizes are: Shell Size 1 (3 or 4 positions), Shell Size 3 (6 positions), Shell Size 6 (16 positions), Shell Size 8 (24 positions), and Shell Size 5 (25 positions). HTS Connectors have many applications: Industrial Machinery (automotive, plastics, semiconductors, material handling, packaging and printing), Railroad and Mass Transit (A/C and brake subsystems, power transformers, door systems, switches and signals, and drive motor enclosures). For more information, request Catalog 1308980. 126 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors Product Facts Replaces power lugs Locking feature "snaps" each contact to mating pin Up to 250 Amps per contact CROWN BAND Connector Technology provides low contact resistance Cable Mounted Products Typical Applications Power Distribution Systems The RAPID LOCK connector is a single-pole, quick connect/disconnect replacement for lug connections, used in bus bar and backplane power distribution applications. RAPID LOCK connectors allow a reliable and safe connection, as well as better serviceability, than bolt-fitted lugs. The cable mounted sockets have a right angle configuration, and feature an insulator cap that provides the retention mechanism on the pin. The pin contacts can be attached to a bus bar by screw or swage, and to a backplane by press fit and backup screw. Secure Power Distribution Improved Ease of Service By replacing power lugs fitted using nuts and bolts, the RAPID LOCK connector offers an extremely secure interconnect mechanism that totally frees the power distribution system from the risk of loose connections, which can cause arcing. Service in the field becomes very easy with RAPID LOCK connectors because there are no nuts and washers to lose in the equipment. The RAPID LOCK connector is available with red or black color insulators. CROWN BAND Technology Safety Locking Feature A locking feature is provided on the pins for protection against accidental unlatching of the cable. Although connection of the cable is easily performed by hand, disconnection requires a simple tool to provide the leverage needed to overcome the locking feature. The RAPID LOCK connector enjoys all the benefits of the ELCON CROWN BAND technology, providing a stable connection with excellent mechanical and electrical performance with ratings up to 300 Amps depending on wire gauge and application. Note: All RAPID LOCK Products in this section are RoHS compliant. 127 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect/Disconnect Bus Bar Connectors (Continued) RAPID LOCK Connectors Ordering Information Size Crimp Size AWG#8 AWG#12 AWG#6 AWG#8 AWG#4 AWG#6 AWG#0 AWG#2 95 Sq. mm #8 #4 Cable Mounted Products #2 12mm Size Insulation Boot Red Grey 1651003-2 1651003-3 1766600-2 1766600-3 Black 1651003-1 1766600-1 #4/#8 #2 Product Specifications Black 6648228-1 6648237-1 1766484-1 6648235-1 6648236-1 6648239-1 6648234-1 6648238-1 N/A Materials Insulator Socket Contact Body CROWN BAND Pin Contact Electrical Current Rating @ 30C T-rise Contact Resistance Voltage Drop Mechanical Removal Tool Test Data Part Numbers Socket Red 6648228-2 6648237-2 1766484-2 6648235-2 6648236-2 6648239-2 6648234-2 6648238-2 1857547-1 Pin Blue N/A N/A N/A N/A N/A N/A N/A N/A 1857547-2 Swage -- 6648221-1 -- -- 6648222-1 -- 6648223-1 6648223-1 1857523-3 Blue 1651003-4 1766600-4 Thermoplastic, UL 94V-0 flammability rated Copper alloy, plated Silver over nickel Beryllium Copper, plated Gold (30 micro inches minimum) over nickel Copper alloy, plated Silver over nickel Size 8 -- 50 Amps on 8 AWG wire Size 4 -- 115 Amps on 4 AWG wire Size 2 -- 145 Amps on 2 AWG wire Size 12mm -- 250 Amps on 95mm2 wire Size 8 -- 0.5m Size 4 -- 0.15 m Size 2 -- 0.12 m See graphs Part Number 1857376-1 Shown below is current versus temperature rise of the five different available socket sizes. Shown below is current versus voltage drop performance of the five different available socket sizes. Temperature Rise Voltage Drop 50 50 Socket 2 - #2 wire 4 - #4 wire 8 - #12 wire 40 35 Socket 2 - #2 wire 4 - #4 wire 8 - #12 wire 45 40 VOLTAGE DROP, mV 45 TEMPERATURE, C Screw -- N/A -- -- 6648224-1 -- 6648226-1 6648226-1 N/A 30 25 20 15 10 35 30 25 20 15 10 5 5 0 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 0 10 20 30 40 50 CURRENT, AMPERES 60 70 80 90 100 110 120 130 140 150 160 170 CURRENT, AMPERES Note: All part numbers are RoHS compliant. 128 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems RAPID LOCK Quick Connect Sockets and Pins Cable Mounted Sockets C D RAPID LOCK sockets are crimped to AWG #4, #6 or #8 size cable depending on the application requirements. Envelope dimensions are common except for the crimp barrel diameter. E RAPID LOCK pin contacts are offered in either swage or screw & washer mounting options for .125" (3.18 mm) or 3mm (.118") thick PCB or bus bars. Consult Tyco Electronics Customer Service for other bus bar and backplane thicknesses and designs. Part Number C Dimensions D E #8 1.080 27.43 .500 12.70 .500 12.70 #4 1.08 27.43 .500 12.70 .500 12.70 #2 1.280 32.51 .490 12.45 .640 16.26 12.0mm 1.920 48.70 .930 23.70 .930 23.70 Size 6648228-X 6648237-X 1766484-X 6648235-X 6648236-X 6648239-X 6648234-X 6648238-X 1857178-X 1857547-X Cable Mounted Products Pin Contacts Cable AWG 8 12 6 8 4 6 0 2 1/0 3/0 Note: X refers to available color variants. Press Fit Pin Contacts Attach Type Pin Size Screw and Washer #4 Swage #4 Mounts to Bus bar/Backplane Bus bar Bus bar Note: All part numbers include attachment hardware (screw, washer, etc.) Swage Mount Pin Swage Washer .55 [13.97] Part Number Size 6648221-1 #8 6648222-1 #4 6648223-1 #2 1857523-3* 12.0mm Swage Attachment Tool Pin Contact Dimensions A B .142 .550 3.81 13.97 .250 .550 6.35 13.97 .375 .550 9.53 13.97 .470 .850 12.00 21.70 *Requires washer Part Number 1857513-2 Screw Mount Pin .55 [13.97] Pin Contact Screw #8-32 Part Number Size 6648224-1 #4 6648226-1 #2 Dimensions A .250 6.35 .375 9.53 B .550 13.97 .550 13.97 Conical Washer Flat Washer Note: All part numbers are RoHS compliant. 129 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems Custom RAPID LOCK Connector Products Cable Mounted Products In addition to the flexibility offered with standard RAPID LOCK connector products, the basic technology and standard components may also be packaged to suit specific customer needs. Some examples of custom packages are given below. Snap-Lock Sockets Discrete pins are generally offered with or without a locking feature. A locking feature for a discrete socket is provided by a special two piece molding (94 V-0). This enables the socket to snap over a locking pin, and provides a 5 lb withdrawal force. The molding will also lock into a panel or holder of .125 (3.18) thickness. Part Number 1643279-1 Black Part Number 1643279-2 Red Part Number 1643279-3 Blue Press-Fit Discrete Contacts Pins and sockets of the type shown are designed for press-fit to board or bus bar, and allow plug-in removal of a variety of board mount components, discrete contacts, and flat-pack power supplies. Each socket contains a CROWN BAND contact, ensuring high current capacity and minimum loss, and accommodating misalignment. Note: All part numbers are RoHS compliant. 130 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Power Connectors & Interconnection Systems Dimensions are millimeters over inches AMP Power Taps Product Facts ACTION PIN contacts eliminate soldering Provides high current, separable connection to pc board traces Wire-to-board connection using common terminals All metal-to-metal assembly for long-term integrity Standard DIP outlines (7.62 x 2.54 [.300 x .100]), 10 positions, and 6.35 x 3.18 [.250 x .125], 6 and 10 positions, plus high current versions on 10.16 x 5.08 [.400 x .200] footprint in 4 and 6 positions, 7.62 x 2.54 [.300 x .100] in 8 positions, and both 2 and 3 position inline 2.54 [.100] tab taps Low resistance interface Internally threaded tap to secure screw to terminal Anti-rotational embossments hold wire and terminal in place Standard Power Taps rated at 2.5 amps per pin -- 6 position 15 amps, 10 position 25 amps current carrying capability High Current Power Taps rated at up to 5 amps per pin -- 2 position 10 amps, 3 position 15 amps, 4 and 6 position 20 amps and 8 position 40 amps 30 amp inverse sex Power Tap Cable Mounted Products AMP Power Taps are designed for the growing need for power to printed circuit board applications required in today's electronic industry. The taps provide a high current, separable connection to a pc board. Pin configuration is of the standard DIP outline with 7.62 x 2.54 [.300 x .100] or 6.35 x 3.18 [.250 x .125] for the Standard versions, plus 10.16 x 5.08 [.400 x .200], 7.62 x 2.54 [.300 x .100] and in-line spacing for the High Current versions. ACTION PIN contacts provide a low resistance interface with tin-plated through holes in the pc board, thereby eliminating the need for soldering. density option with current ratings from 10 amps on the 2 position in-line 6.35 [.250] tab tap up to 40 amps on the 8 position dual 6.35 [.250] tab tap. The variety of available power taps allow for various installation schemes. The Uninsulated Tap and Low Profile Tap can be used in bus bar pattern. The High Profile and Low Profile Taps offer insulation protection from other components. The High Current versions provide a greater power All AMP Power Tap configurations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool. 131 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) Material and Finish Cover Connector Body and Lid -- Nylon, 105C 94V-0 rated Contact -- Copper alloy, bright tin-lead or tin plated Screw -- Plated steel Screw Electrical and Mechanical Characteristics Anti-rotation Embossments Cable Mounted Products Resistance -- 2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force -- 40 lbs. [177.9N], max. per pin Retention Force -- 7 lbs. [31.1N], min. per pin Housing Technical Documents 7.62 x 2.54 [.300 x .100] Low Profile Tap 10 Position 7.62 x 2.54 [.300 x .100] High Profile Tap 10 Position Product Specification -- 108-11030 Tap, Power Distribution 11.43 [.450] 14.35 [.565] Application Specification -- 114-11000 Tap, Power Distribution 12.70 [.500] 6.99 [.275] 13.21 [.520] Handbook -- 5697 Guide to Application of ACTION PIN Connectors 9.14 [.360] 10.16 [.400] 4.57 [.180] 4.57 [.180] 2.54 [.100] Typ. 0.64 x 0.89 [.025 x .035] Posts 0.64 x 0.89 [.025 x .035] Posts 2.54 [.100] Typ. 7.62 [.300] 7.62 [.300] PCB Thickness Description Screw Hole Size High Profile 1.57-3.18 0.62-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 Housing and Contact Assembled With Screw1,2 Housing and Contact Assembled With Screw2 Housing and Contact Assembled With Screw2,3 Housing and Contact Assembled Without Screw 6-32 55557-4 5055557-4 6-32 55556-4 5055556-4 6-32 55673-2 5055673-2 M4 55556-9 5055556-9 Low Profile Low Profile Low Profile 1Cover For Standard Threaded Taps Only Part Number Tin Lead Tin Tap Version not Assembled 2Screw Size C B Recommended PC Board Layout Drilled Hole Diameter-- 1.150.03 [.0453.001] After Plating 0.94-1.09 [.037-.043] After Reflow-- 0.91-1.09 [.036-.043] not Assembled A 7.62 x 2.54 .300 x .100 10 Position 6.35 x 3.18 .250 x .125 6 Position 6.35 x 3.18 250 x .125 10 Position 3No Anti-rotational Embossments A Dimensions B C 7.62 .300 2.54 .100 10.16 .400 6.35 .250 3.18 .125 6.35 .250 6.35 .250 3.18 .125 12.7 .500 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 132 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) Screws (6-32 X 1/4) Material and Finish 4.57 [.180] C 0.64 x 0.89 [.025 x .035] Cable Mounted Products Resistance -- 2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force -- 40 lbs. [177.9N] max. per pin Retention Force -- 7 lbs. [31.1N] min. per pin For Recommended PC Board Layout, see page 132. 11.43 [.450] Anti-rotation Embossments Electrical and Mechanical Characteristics B A Contact--Copper alloy, post plated bright tin-lead or tin plated Screw--Stainless steel, passivated D Size PCB Thickness A 7.62 x 2.54 .300 x .100 10 Position 6.35 x 3.18 .250 x .125 6 Position 6.35 x 3.18 .250 x .125 10 Position 1.57-3.18 .062-.125 11.18 .440 1.57-3.18 .062-.125 1.57-3.18 .062-.125 High Current* Power Taps 8.13 .320 14.48 .570 Dimensions B C 8.26 .325 2.54 .100 6.99 .275 3.18 .125 6.99 .275 3.18 .125 Part Number Tin Lead Tin Description Screw Size 7.62 .300 Without Screw 6-32 55558-3 With Screw 6-32 55558-4 5055558-4 6.35 .250 Without Screw 6-32 55323-5 5055323-5 With Screw 6-32 55323-9 5055323-9 6.35 .250 Without Screw 6-32 55232-6 5055323-6 With Screw 6-32 1-55323-0 1-5055323-0 D 5055558-3 Screws (M4) *Up to 20 amps Material and Finish 6.35 [.250] Contact -- Phosphor bronze, tin-lead or tin plated Screw -- Stainless steel, passivated Washer -- Stainless steel B Electrical and Mechanical Characteristics Current Rating -- 20 amperes max. C A Insertion Force -- 40 lbs. [180N] max. per pin D Retention Force -- 7 lbs. [30N] min. per pin Dimensions B C Size PCB Thickness A 4 Position 1.57-3.18 .062-.125 9.09 .358 10.95 .431 5.08 .200 10.16 .400 6 Position 1.57-3.18 .062-.125 9.09 .358 10.95 .431 2.54 .100 10.16 .400 D Description With Screw, Washer Without Screw With Screw, Washer Without Screw Part Number Tin Lead Tin 213815-1 5213815-1 216906-11 . -- 213816-1 5213816-1 216907-11 . -- 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lock-washers with a high surface contact area are strongly recommended. For High Current and FASTON Taps Type C Use with Hand Press 677430-1 6 Position Recommended PC Board Layout Drilled Hole Diameter-- 1.600.03 [.063.001] Cu Thickness-- 0.03-0.08 [.001-.003] SnPb Thickness-- 0.004 min. [.0002 min.] 4 Position B A Finished Hole-- 1.36-1.54 [.054-.061] After Reflow-- 1.36-1.54 [.054-.061] A 10.16 .400 10.16 .400 I -- II -- III 10.16 .400 7.62 .300 IV B 5.08 .200 2.54 .100 5.08 .200 2.54 .100 5.08 .200 2.54 .100 C 5.08 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .200 7.62 .300 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 133 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) *Up to 5 amps per pin Mating Connectors FASTON Receptacles B A Material and Finish C B Cable Mounted Products Contact -- Phosphor bronze, post plated tin-lead or tin plated Screw -- Stainless steel, passivated Washer -- Stainless steel B A Electrical and Mechanical Characteristics A D I Current Rating -- 5 amps max. per pin Insertion Force -- 40 lbs. [180N] max. per pin For Recommended PC Board Layout, see page 133. II III D C C D B A B A IV 1.39 x 1.54 .055 x .061 1.57 x 3.18 .062 x .125 1.57 x 3.18 .062 x .125 A 13.50 .531 5.08 .200 2.54 .100 Dimensions B C 10.75 18.50 .423 .728 13.49 -- .531 13.49 -- .531 1.57 x 3.18 .062 x .125 10.16 .400 5.08 .200 Style PCB Thickness I II III IV 13.49 .531 D 2.54 .100 -- -- 10.95 .431 V 2.8 x 0.80 .110 x .031 Tab 6.35 x 0.81 Tab .250 x .032 6.35 x 0.81 Tab .250 x .032 1-6.35 x 0.81 Tab .250 x .032 2-2.79 x 0.81 Tab .110 x .032 Description Part Number Receptacle Mating With Hole 338429-2 Positive Lock With Hole 216926-1 . Positive Lock With Hole 216843-1 . Positive Lock With Hole Without Washer Without Screw 216905-11 . Positive Lock 5167892-32 FASTON Rcpt. Positive Lock 167892-62 . 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. 2Phosphor Bronze, post plated matte tin V 3.18 .125 7.62 .300 2.54 .100 12.32 .485 12.70 .500 2-6.35 x 0.81 Tab .250 x .032 With Dimple With Hole Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 134 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 METRIC Dimensions are millimeters over inches Power Connectors & Interconnection Systems AMP Power Taps (Continued) Product Facts Vertical Receptacle Excellent for power distribution For board-to-board and board-to-bus applications LOUVERTAC high current contact used in receptacle 12.8 [.504] 6.4 [.252] ACTION PIN compliant pcb tails for high surface area contact with plated through hole 6.35 [.250] Receptacle fits onto standard DIP 7.62 x 2.54 [.300 x .100] footprint Press-fit receptacle needs simple "flat-rock" tooling to install Accommodates board thickness from 1.37 to 3.18 [.054 to .125] Insulated body rated 105C 94 V-0 Blindmate capability (tolerance: 3.18 [ .125] in X and Y axes) Perpendicular board stacking Silver or Gold plated UL recognition at 35 Amps 13.16 0.25 [.518 0.10] 4.70 0.38 [.185 .015] 7.62 [.300] 2.54 Typ. [.100] Recommended PC Board Layout Right Angle Pin 5.08 [.200] O 3.58 [1.41] Material and Finish Housing -- Thermoplastic black Body -- Zinc Alloy Contact -- Bronze Alloy Pin -- Brass Alloy Cable Mounted Products 12.7 [.500] 10.79 0.25 [2.64 0.10] 4.70 0.38 Typ. [2.64 0.10] 7.62 [.300] 12.32 [.485] 16.76 [.660] 2.54 Typ. [.100] Technical Documents Product Specification -- 108-1624 and 108-1624-1 Application Specification -- 114-11000 Tap, Power Distribution 7.62 [.300] See customer drawing for hole size Compatible with Z-PACK 2mm HM product family. 1.37 Min. [.054] Recommended PC Board Layout Description Right Angle Pin Vertical Receptacle Plating Gold Gold Part Number 796137-2 796138-2 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 135 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666 Power Connectors & Interconnection Systems PageHead_12_HelvCdBd AMP Power Taps (Continued)(Continued) Application Tooling/ PCB Layout For Standard Threaded Taps Only B Recommended PC Board Layout A Drilled Hole Diameter-- .0453.001 [1.150.03] After Plating .037-.043 [0.94-1.09] After Reflow-- .036-.043 [0.91-1.09] Cable Mounted Products A Dimensions B C .300 7.62 .100 2.54 .400 10.16 .250 6.35 .125 3.18 .250 6.35 .250 6.35 .125 3.18 .500 12.7 Size C .300 x .100 7.62 x 2.54 10 Position .250 x .125 6.35 x 3.18 6 Position 250 x .125 6.35 x 3.18 10 Position IMPACT TOOL (Ref) Installation and Extraction Tooling Impact Insertion Tool Number 313102-1 (Insertion Tip No. 58133-1 required) INSERTION TIP LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps C Type B 4 Position Use with Hand Press 677430-1 6 Position A Recommended PC Board Layout Drilled Hole Diameter-- .063.001 [1.600.03] Cu Thickness-- .001-.003 [0.03-0.08] SnPb Thickness-- .0002 min.[0.004 min.] Finished Hole-- .055-.061 [1.39-1.54] After Reflow-- .054-.061 [1.36-1.54] A .400 10.16 .400 10.16 I -- II -- III .400 10.16 .300 7.62 IV B .200 5.08 .100 2.54 .200 5.08 .100 2.54 .200 5.08 .100 2.54 C .200 5.08 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .300 7.62 Installation Tooling Type Part Number 216906-1 216907-1 216926-1 216843-1 Upper Tool High Current Style III 216905-1 432847-1 High Current Style IV 5167892-3 167892-6 432849-1 High Current 4 & 6 Positions High Current Style I, II 432848-1 432845-1 Lower Tool 433600-2 or 432130-2 433600-2 or 432130-2 433600-2 or 432130-2 433600-2 or 432130-2 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 136 Catalog 1773096 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: +44 (0) 800-267-666