150040609 - GE CRITICAL POWER

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Model: J2014004

Features

 Mounts into standard 19” EIA-310-D racks

 Single main output feeder either grounded or isolated

 +5V standby power isolated from main output

 Adjustable mounting ears for flush or set back positions.

 Supports hot-swapping of modules

 Accommodates mechanical latching into the slot

 Communicates via RS485 using the Galaxy Protocol

 LAN/Ethernet remote connectivity

 Daisy chained RJ45 connections may configure up to 20

shelves of rectifiers in parallel

 Passes Zone 4 earthquake requirements

 CUR*† recognized

 TUV‡ certified

 CE Mark§

 Shock & Vibration: Meets IPC 9562 Class II standards

Description

The 1U (1.75”) high family of J2014004 type shelves are designed to mount into 19-inch wide frames providing up to

14kW of 54V output power. There are four slots for modules. These shelves are designed for the CP3500AC54TE rectifier.

The shelves are parallelable. A slide switch identifies the first shelf. Subsequent shelf addressing is automatically

configured internally. These shelves are designed for RS485 communications.

* UL is a registered trademark of Underwriters Laboratories, Inc.

† CSA is a registered trademark of Canadian Standards Association.

‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.

§ This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be

followed. (The CE mark is placed on selected products.)

** ISO is a registered trademark of the International Organization of Standards

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Absolute Maximum Ratings

Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional

operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to

absolute maximum ratings for extended periods can adversely affect the device reliability.

Parameter Symbol Min Max Unit

Input Voltage: Continuous VIN 0 300 Vac

Operating Ambient Temperature TA -40 651 °C

Storage Temperature Tstg -40 85 °C

I/O Isolation voltage to Frame (100% factory Hi-Pot tested) 2250 Vac

Electrical Specifications

Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions.

INPUT

Parameter Symbol Min Typ Max Unit

Operational Range VIN 85 110/230 300 VAC

Frequency Range FIN 47 50/60 63 Hz

AC Input Current, per module IIN 20 AAC

MAIN OUTPUT

Parameter Symbol Min Typ Max Unit

Output Power Vin > 200VAC W 0 - 14,000 W

Vin ≤ 140VAC 0 - 6,000 W

Max output current IOUT 270 ADC

Isolation2 Output/frame – other circuits non-POE

POE V 100

2250 V

DC

AUXILIARY OUTPUT

Parameter Symbol Min Typ Max Unit

Set point VOUT 5.0 VDC

Overall regulation (load, temperature, aging) VOUT -10 +5 %

Output current IOUT 0 8 ADC

Isolation Output/Frame

Output/Main output non-POE

POE

V 50 VDC

V 50

2250 VDC

The auxiliary output should be accessible to the user via a two position panel mounted connector

capable of carrying 9A of current. The 5V and ground symbol should be located near the

connector to identify the two pins.

1 See the derating guidelines published in the rectifier data sheet

2 The standard CP3500AC54TEZ currently in development is not designed for POE .

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

General Specifications

Parameter Min Typ Max Units Notes

Reliability TBD Hrs Full load, 25C ; MTBF per SR232 Reliability protection for

electronic equipment, issue 2, method I, case III,

Service Life 10 Yrs Full load, excluding fans

Unpacked Weight Kgs/Lbs

Packed Weight TBD Kgs/Lbs

Safety/Standards Compliance

Safety Standards UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1

Certification Marks TUV Licensed, UL Recognized (Canada and U.S.)

Environmental Specifications

Parameter Min Typ Max Units Notes

Ambient Temperature

Operating

-403

65

°C

Storage -40 85 °C

Humidity Operating

Storage

5

95

95 % Relative humidity, non-condensing

Shock and Vibration acceleration 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes

Earthquake Rating 4 Zone NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and

tested to meet NEBS specifications.

EMC

Parameter Criteria Standard Level Test

Conducted emissions AC input & DC output EN55022, FCC Docket 20780 part 15, subpart J

EN61000-3-2

Meets Telcordia GR1089-CORE by a 6dB margin

A 0.15 – 30MHz

0 – 2 KHz

Radiated emissions EN55022 by a 6dB margin A 30 – 10000MHz

Lightning surge AC input EN61000-4-5, Level 4, 1.2/50µs – error free A 4kV, common mode

A 2kV, differential mode

ANSI C62.41 - damage free A3 6kV, common & differential

Fast transients Input immunity EN61000-4-4, Level 3 B 5/50ns, 2kV (common mode)

Conducted RF fields Enclosure immunity EN61000-4-6, Level 3 A 130dBµV, 0.15-80MHz, 80% AM

Radiated RF fields EN61000-4-3, Level 3 A 10V/m, 80-1000MHz, 80% AM

ENV 50140 A

ESD AC input & DC output EN61000-4-2, Level 3 B 6kV contact, 8kV air

3 Designed to start and work at an ambient as low as -40°C, but may not meet operational limits until above -5°C

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Package Outline

Top View

Rear View

17.62

Mounting brackets

may be moved

back 2 or 4 inches

or may be flush

mounted

Slot for Pulsar Edge

Controller

Plastic protective cover with

breakaway section for vertical

bussing

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Rear of shelf

L - Line, G - frame ground, N - Neutral

L G N

Polarized input connector pin-out

Part No: Molex 42818-0312

5V Standby connector. Shelf_ID selector switch for shelf 1. (See below )

Output termination – ¼-20 Hex Nuts with conical washers are provided

Touch-safe plastic covers the output buses.

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Controller, Monitoring and Alarms Interface

Pin RJ45 RJ45

1 RS485+ RS485+

2 RS485- RS485-

3 1_WIRE_RTN 1_WIRE_RTN

4 Ishare Ishare

5 1_WIRE 1_WIRE

6 1_WIRE_+5 1_WIRE_+5

7

8 SHID_A SHID_C

Pin Alarm Input Monitoring Lan

1 ALM1 Shunt + TX +

2 ALM2 Shunt - TX -

3 ALM3 LVD_RTN RX +

4 ALM4 LVD_NO unused

5 ALM5 LVD_NC unused

6 ALM_RTN COIL - RX -

7 ALM6 COIL + unused

8 ALM7 - unused

9 ALM8

10 ALM9

Part # HDR10-

CP35H

39-01-2086 Housing

39-00-0087 Contact

Manufacturer CVILUX MOLEX

Shelf_ID (SHID): Up to 10 shelves can be configured using the

proposed scheme. The reference for this signal is Vout( - ).

Shelf VMIN VNOM VMAX

1 2.3 2.5 2.7

2 4.7 5.0 5.3

3 7.4 7.5 7.6

4 9.5 10.0 10.5

5 11.8 12.5 13.2

6 14.2 15.0 15.8

7 16.6 17.5 18.4

8 19 20.0 21

9 21.3 22.5 23.6

10 23.8 25.0 26.3

In the first shelf, the slide switch should be moved to position 1. Pin SHID_C is the Shelf_ID signal

sent in parallel to the 4 slots.

Successive shelves will get interconnected from SHID_C TO SHID_A by the daisy chained RJ45

connectors, as shown by the strapped connection below.

2.5

51.1k 51.1k

10 0pF

VB+

SHID_A

SHID_C

VB-

SHID_A

SHELF_1

2.5

51.1k 51.1k

100p F

VB+

SHID_A

SHID_C

VB-VB-

SHID_A

SHELF_2

2.5

5.0

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Signal Isolation

Signal pins columns 1 & 2 are referenced to Vout( - ), Signal pins columns 3 through 6 are referenced to LOGIC_GRD. Signal pins that

are not identified are used during I2C communications. These signal pins should be left a no-connect. POE isolation is optional.

Standby output +5V is referenced to Logic_GRD, it isolated from Vout(-).

8V_INT

This signal pin is interconnected between the four rectifier slots. The reference for this signal is Vout(-).

Ishare

This signal pin is interconnected between the four rectifier slots and brought out through the RJ45 connector. The reference for this

signal is Vout(-).

GE Preliminary Data Sheet

Compact Power Line Shelves

RS485 shelf for the CP3500 rectifier

Shelf Insertion Keying

The notch has to be located to accept the key in position 2 location in

the original design concept).

Ordering Information

Part Number Description Comcode Usage

Shelves

J2014004L001 Single output, lug output terminations, no communication pull-ups 150040609

Blank Slot Fillers

Central Office White CC848822263 All

Raven Black CC848781534

Graphite CC848825233

Extensions and mounting brackets

1U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware) CC848844803 All

2U high extension bracket kit for 23” cabinets (includes two brackets and mounting hardware) 848683009 All

Cable sets

Shelf to shelf communications cable CC848847780 All

Molex Mini-Fit Sr. unterminated 8awg, 10’ (2 cables provided) 848710711

150’ alarm or distribution cable CC848817668 All

50’ alarm or distribution cable CC848817651

15’ alarm or distribution cable CC848865980

Output cable set: 2 AWG DC Lug termination– 10 ft ( 1 RED and 1 BLACK cable) 848748987 All

DC Bus Bar strap (2 required) CC848844324 All

2

GE Preliminary Data Sheet

Dual I2C shelves for the CP3500 rectifier

Model: J2014003L001

Safety

Product Labeling

Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP3500 rectifier and this shelf

may include the following. They may also be accompanied by instructions:

Mounting and Installation

• This product shall be installed in compliance with mounting requirements for the ultimate application.

• This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge

and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of

equipment. This product is intended for use in a Restricted Access Location.

• This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause

condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range

specified).

• This equipment has been evaluated for use in a continuous ambient temperature of:

a. 50°C at full load with a split DC output feed setup with 2%/°C de-rating from 50°C to 75°C at low range and 2.3%/°C de-

rating from 50°C to 75°C at high range.

b. 44°C at full load with a single DC output feed setup with 1.6%/°C de-rating from 44°C to 75°C for low range and 1.8%/°C

de-rating from 50°C to 75°C for high range.

• The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union’s Low

Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}.

• The internal AC-DC rectifier connectors have been evaluated for hot swapping. The four main AC input feed Mate-N-Lok connectors

at the rear of the shelf have not been evaluated for hot swapping.

• A separate protective Earthing terminal is provided at the rear of the shelf

– the building installation shall provide a means for connection to protective earth; and

– the equipment is to be connected to that means; and

Output Connections

• All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards.

• Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may

damage the cable insulation.

• The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should

be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the

application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload

current and short circuit current without damage or risk of fire.

• The output for the system is SELV and has available power greater than 240VA.

• Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets

should be rated at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C.

• Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from

the AC MAINS.

AC Input Connections

• This shelf is configured with primary internal wiring and Molex connectors, rated for internal factory wiring only. The Molex

connector is not UL Recognized for direct connection to the AC mains. The internal wiring is not UL recognized to be directly

accessible by a user. Consideration should be taken on the end product’s Listing to comply with NEC requirement for AC mains

installations.

 The subject equipment was evaluated for use with a maximum 30A branch circuit per feed. Consideration shall be taken in the end-

product evaluation in the sizing of conductors per Annex NAE s.c. 3.3.4. If used on a branch circuit greater than this, additional

testing may be necessary.

GE Preliminary Data Sheet

Dual I2C shelves for the CP3500 rectifier

Model: J2014003L001

• An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be

provided.

• The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing.

• These units are to be used with TN-S power systems only.

Safety Symbols and Guidelines

Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the

J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to

persons. Such precautions include the following:

This symbol identifies the need to refer to the equipment instructions for important information.

This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of

this product

 The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to

metal objects. Make connections with the power disconnected.

 Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No

user or field serviceable parts inside.

This symbol is used to identify safety earth ground connection points within the equipment.

German Safety Guidelines

Installationsanleitung

• Alle Ausgänge des Gerätes erfüllen die Anforderungen für SELV nach IEC/EN60950-1.

• Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum

Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefährdung des

Benutzers während der Installation zu vermeiden.

ACHTUNG:

Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen

• Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt.

• Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen.

• Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt.

• Die Netzteile des Gerätes können während des Betriebes einzeln ausgetauscht werden (Hot Swapping).

• Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des

jeweiligen Landes, sollte nur durch geschultes Service Personal durchgeführt werden.Als alternative könnte eine Vorinstallation des

Steckers bereits bei der Herstellung erfolgt sein.

GE Preliminary Data Sheet

Dual I2C shelves for the CP3500 rectifier

Model: J2014003L001

Contact Us

For more information, call us at

USA/Canada:

+1 877 546 3243, or +1 972 244 9288

Asia-Pacific:

+86.021.54279977*808

Europe, Middle-East and Africa:

+49.89.878067-280

http://www.geindustrial.com/products/critical-power

GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and

no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such

product(s) or information.