Limited Internal
TABLE OF CONTENTS 1 (1)
Prepared (also subject responsible if other) No.
SEC/D Kevin Chen 00152-EN/LZT146 367
Approved Checked Date Rev Reference
SEC/D Linda Zhong 2007-1-4 B
Contents
General Information ............................................................. 2
Safety Specification ............................................................. 3
Absolute Maximum Ratings ............................................................. 4
Product Program Ordering No.
28.2 V/11 A Electrical Specification PKJ 4316 PI ......................................... 5
28.2 V/12.4 A Electrical Specification PKJ 4316 API ...................................... 8
30.2 V/8.3 A Electrical Specification PKJ 4216N PI .................................... 11
EMC Specification ........................................................... 14
Operating Information ........................................................... 15
Thermal Consideration ........................................................... 16
Connections ........................................................... 17
Mechanical Information ........................................................... 18
Soldering Information ........................................................... 19
Delivery Information ........................................................... 19
Product Qualification Specification ........................................................... 20
Ericsson Internal
PRODUCT SPECIFICATION 1 (3)
Prepared (also subject responsible if other) No.
SEC/D Kevin Chen 1/1301-BMR630/7 Uen
Approved Checked Date Rev Reference
SEC/D Linda 2007-2-6 B
Key Features
• Industry standard Half-brick
61.00 x 57.90 x 12.70 mm (2.40 x 2.28 x 0.50 in.)
• High efficiency, typ. 91.5 % at 30.2Vout half load
• 1500 Vdc input to output isolation
• Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
• 3 million hours predicted MTBF
General Characteristics
• Output over-voltage protection
• Input under-voltage shutdown
• Over temperature protection
• Output short-circuit protection
• Remote sense
• Remote control
• Output voltage adjust function
• Highly automated manufacturing ensures quality
• ISO 9001/14001 certified supplier
Safety Approvals Design for Environment
Pending Meets requirements in high-
temperature lead-free soldering
processes.
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
Ericsson Internal
PRODUCT SPECIFICATION 2 (3)
Prepared (also subject responsible if other) No.
SEC/D Kevin Chen 1/1301-BMR630/7 Uen
Approved Checked Date Rev Reference
SEC/D Linda 2007-2-6 B
General Information
Ordering Information
See Contents for individual product ordering numbers.
Option Suffix Ordering No.
Positive Remote Control Logic
Non-threaded standoff
Lead length 3.69 mm(0.145 in)
P
M
LA
PKJ 4316 PIP
PKJ 4316 PIM
PKJ 4316 PILA
Note: As an example a positive logic, non-threaded standoff, short pin
product would be PKJ 4316 PIPMLA.
Reliability
The Mean Time Between Failure (MTBF) is calculated at full
output power and an operating ambient temperature (TA) of
+40°C, which is a typical condition in Information and
Communication Technology (ICT) equipment. Different
methods could be used to calculate the predicted MTBF
and failure rate which may give different results. Ericsson
Power Modules currently uses Telcordia SR332.
Predicted MTBF for the series is:
- 3 million hours according to Telcordia SR332, issue 1,
Black box technique.
Telcordia SR332 is a commonly used standard method
intended for reliability calculations in ICT equipment. The
parts count procedure used in this method was originally
modelled on the methods from MIL-HDBK-217F, Reliability
Predictions of Electronic Equipment. It assumes that no
reliability data is available on the actual units and devices
for which the predictions are to be made, i.e. all predictions
are based on generic reliability parameters.
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
- Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
- Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
- Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
2
Ericsson Internal
PRODUCT SPECIFICATION 3 (3)
Prepared (also subject responsible if other) No.
SEC/D Kevin Chen 1/1301-BMR630/7 Uen
Approved Checked Date Rev Reference
SEC/D Linda 2007-2-6 B
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950, Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
• Electrical shock
• Energy hazards
• Fire
• Mechanical and heat hazards
• Radiation hazards
• Chemical hazards
On-board DC-DC converters are defined as component
power supplies. As components they cannot fully comply
with the provisions of any Safety requirements without
“Conditions of Acceptability”. It is the responsibility of the
installer to ensure that the final product housing these
components complies with the requirements of all
applicable Safety standards and Directives for the final
product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and
UL60950 “Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but
all of these standards are based on IEC/EN/UL60950 with
regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The products should be installed in the end-use
equipment, in accordance with the requirements of the
ultimate application. Normally the output of the DC/DC
converter is considered as SELV (Safety Extra Low
Voltage) and the input source must be isolated by
minimum Double or Reinforced Insulation from the primary
circuit (AC mains) in accordance with IEC/EN/UL60950.
Isolated DC/DC converters
It is recommended that a slow blow fuse with a rating
twice the maximum input current per selected product be
used at the input of each DC/DC converter. If an input filter
is used in the circuit the fuse should be placed in front of
the input filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
• Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
• Protect the distribution wiring from excessive
current and power loss thus preventing
hazardous overheating.
The galvanic isolation is verified in an electric strength test.
The test voltage (Viso) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 1 μA at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to Ericsson Power Modules DC/DC
converter is 75 Vdc or less, then the output remains SELV
(Safety Extra Low Voltage) under normal and abnormal
operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
3
Limited Internal
PRODUCT SPECIFICATION 1 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 01/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-11-27 A
Absolute Maximum Ratings
Characteristics min typ max Unit
Tref Operating Temperature (see Thermal Consideration section) -40 +120 °C
TS Storage temperature -55 +125 °C
VI Input voltage -0.5 +80 V
Viso Isolation voltage (input to output test voltage) 1500 Vdc
Vtr Input voltage transient (tp 100 ms) 100 V
Positive logic option -0.5 20 V
VRC Remote Control pin voltage
(see Operating Information section) Negative logic option 20 V
Vadj Adjust pin voltage (see Operating Information section) -0.5 Voi V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
+In
-In
RC
-Out
+Out
Vadj
-Sense
+Sense
Primary Secondary
Control
Isolat ed
Feedback
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
4
Limited Internal
PRODUCT SPECIFICATION 2 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 01/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-11-27 A
28.2 V/11 A Electrical Specification PKJ 4316 PI
Tref = -40 to +90ºC, VI = 35 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25°C, VI= 53 V, max IO , unless otherwise specified under Conditions.
Characteristics Conditions min typ max Unit
VI Input voltage range 35 75 V
VIoff Turn-off input voltage Decreasing input voltage 30 33.5 35 V
VIon Turn-on input voltage Increasing input voltage 32 34.5 36 V
CI Internal input capacitance 10 μF
PO Output power Output voltage initial setting 0 310 W
SVR Supply voltage rejection (ac) f = 100 Hz sinewave, 1 Vp-p 40 dB
50 % of max IO 91.0
max IO , Tref = +25°C 88.8 89
50 % of max IO , VI = 48 V 91.0
η Efficiency
max IO, VI = 48 V, Tref = +25°C 88.8 89
%
Pd Power Dissipation max IO, Tref = +25°C 38.3 39.4 W
Pli Input idling power IO= 0, VI = 53 V 3 W
PRC Input standby power VI = 53 V (turned off with RC) 150 mW
fs Switching frequency 0 -100% of max IO 190 210 230 kHz
Output voltage initial setting and
accuracy Tref = +25°C, VI = 53 V, IO = 12.4 A 27.93 28.2 28.47 V
VOi
Output adjust range See operation information 25.38 31.02 V
Output voltage tolerance band 10-100% of max IO 27.85 28.55 V
Idling voltage IO = 0 27.92 28.48 V
Line regulation max IO 80 mV
VO
Load regulation VI = 53 V, 1-100% of max IO 80 mV
Vtr Load transient
voltage deviation ±1000 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 0.2 A/μs,
40
μs
tr Ramp-up time
(from 10−90 % of VOi) 8 ms
ts Start-up time
(from VI connection to 90% of VOi)
10-100% of max IO
12 ms
IO Output current 0 11 A
Ilim Current limit threshold Tref < max Tref 11.8 16 A
Isc Short circuit current Tref = 25ºC 18 A
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 70 250 mVp-p
OVP Over Voltage Protection Tref = +25°C, VI = 53 V, IO = 0-100%
of max IO 34.7 39.5 V
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
5
Limited Internal
PRODUCT SPECIFICATION 3 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 01/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-11-27 A
28.2 V/11 A Typical Characteristics PKJ 4316 PI
Efficiency Power Dissipation
70
75
80
85
90
95
024681012[A]
[%]
36 V
48 V
53 V
75 V
0
10
20
30
40
50
024681012[A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25°C Dissipated power vs. load current and input voltage at
Tref = +25°C
Output Current Derating Thermal Resistance
0
3
6
9
12
0 20 40 60 80 100 [°C]
[A]
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
0
1
2
3
4
0.0 0.5 1.0 1.5 2.0 2.5 3.0[m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Characteristics Current Limit Characteristics
28.00
28.10
28.20
28.30
28.40
28.50
024681012[A]
[V]
36 V
48 V
53 V
75 V
0.00
6.00
12.00
18.00
24.00
30.00
6 8 10 12 14 16 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at Tref = +25°C
Output voltage vs. load current at IO > max IO , Tref = +25°C
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
6
Limited Internal
PRODUCT SPECIFICATION 4 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 01/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-11-27 A
28.2 V/11 A Typical Characteristics PKJ 4316 PI
Start-up Shut-down
Start-up enabled by connecting VI at:
Tref = +25°C, VI = 53 V,
IO = 11 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (10 ms/div.).
Shut-down enabled by disconnecting VI at:
Tref = +25°C, VI = 53 V,
IO = 11 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (2 ms/div.).
Output Ripple & Noise Output Load Transient Response
Output voltage ripple at:
Tref = +25°C, VI = 53 V,
IO = 11 A resistive load.
Trace: output voltage (20 mV/div.).
Time scale: (2 μs/div.).
Output voltage response to load current step-
change (2.75-8.25-2.75 A) at:
Tref =+25°C, VI = 53 V.
Top trace: output voltage (500 mV/div.).
Bottom trace: load current (10 A/div.).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
(
)
936
%
1036
10 +
Δ
=
adj
R kΩ
Output Voltage Adjust Downwards, Decrease:
(
)
2
%
100
10 −
Δ
=
adj
R kΩ
Example: Increase 4% =>Vout = 29.33 Vdc
(
)
936
4
1036
10 +kΩ = 11950 kΩ
Example: Decrease 25% =>Vout = 26.79 Vdc
(
)
2
2
100
10 − kΩ=480 kΩ
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
7
Limited Internal
PRODUCT SPECIFICATION 2 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
28.2 V/12.4 A Electrical Specification PKJ 4316 API
Tref = -40 to +90ºC, VI = 35 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25°C, VI= 53 V, max IO , unless otherwise specified under Conditions.
Characteristics Conditions min typ max Unit
VI Input voltage range 35 75 V
VIoff Turn-off input voltage Decreasing input voltage 31 32.2 33 V
VIon Turn-on input voltage Increasing input voltage 32.5 34 35 V
CI Internal input capacitance 10 µF
PO Output power Output voltage initial setting 0 350 W
SVR Supply voltage rejection (ac) f = 100 Hz sinewave, 1 Vp-p 40 dB
50 % of max IO 91.0
max IO 88 89
50 % of max IO , VI = 48 V 91.0
η Efficiency
max IO, VI = 48 V 88 89
%
Pd Power Dissipation max IO, Tref = +25°C 41.0 44.1 W
Pli Input idling power IO= 0, VI = 53 V 3 W
PRC Input standby power VI = 53 V (turned off with RC) 150 mW
fs Switching frequency 0 -100% of max IO 190 210 230 kHz
Output voltage initial setting and
accuracy Tref = +25°C, VI = 53 V, IO = 12.4 A 27.93 28.2 28.47 V
VOi
Output adjust range See operation information 25.38 31.02 V
Output voltage tolerance band 10-100% of max IO 27.85 28.55 V
Idling voltage IO = 0 27.92 28.48 V
Line regulation max IO 80 mV
VO
Load regulation VI = 53 V, 0-100% of max IO 80 mV
Vtr Load transient
voltage deviation ±1000 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 0.2 A/µs,
40
µs
tr Ramp-up time
(from 10−90 % of VOi) 10 ms
ts Start-up time
(from VI connection to 90% of VOi)
10-100% of max IO
13 ms
IO Output current 0 12.4 A
Ilim Current limit threshold Tref < max Tref 13 19.5 A
Isc Short circuit current Tref = 25ºC, see Note 1 20.5 A
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 70 250 mVp-p
OVP Over Voltage Protection Tref = +25°C, VI = 53 V, IO = 0-100%
of max IO 34.7 39.5 V
Note 1: VO =<0.5 V
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
8
Limited Internal
PRODUCT SPECIFICATION 3 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
28.2 V/12.4 A Typical Characteristics PKJ 4316 API
Efficiency Power Dissipation
70
75
80
85
90
95
0 3 6 9 12 15 [A]
[%]
36 V
48 V
53 V
75 V
0
10
20
30
40
50
0 3 6 9 12 15 [A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25°C Dissipated power vs. load current and input voltage at
Tref = +25°C
Output Current Derating Thermal Resistance
0
3
6
9
12
15
0 20406080100[°C]
[A]
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
0
1
2
3
4
0.0 0.5 1.0 1.5 2.0 2.5 3.0 [m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Characteristics Current Limit Characteristics
28.10
28.15
28.20
28.25
28.30
03691215[A]
[V]
36 V
48 V
53 V
75 V
0.00
6.00
12.00
18.00
24.00
30.00
6 8 10 12 14 16 18 [A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at Tref = +25°C
Output voltage vs. load current at IO > max IO , Tref = +25°C
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
9
Limited Internal
PRODUCT SPECIFICATION 4 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
28.2 V/12.4 A Typical Characteristics PKJ 4316 API
Start-up Shut-down
Start-up enabled by connecting VI at:
Tref = +25°C, VI = 53 V,
IO = 12.4 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (5 ms/div.).
Shut-down enabled by disconnecting VI at:
Tref = +25°C, VI = 53 V,
IO = 12.4 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (50 V/div.).
Time scale: (5 ms/div.).
Output Ripple & Noise Output Load Transient Response
Output voltage ripple at:
Tref = +25°C, VI = 53 V,
IO = 12.4 A resistive load.
Trace: output voltage (20 mV/div.).
Time scale: (2 µs/div.).
Output voltage response to load current step-
change (3.1-9.3-3.1 A) at:
Tref =+25°C, VI = 53 V.
Top trace: output voltage (1 V/div.).
Bottom trace: load current (5 A/div.).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
(
)
936
%
1036
10 +
∆
=
adj
R kΩ
Output Voltage Adjust Downwards, Decrease:
(
)
2
%
100
10 −
∆
=
adj
R kΩ
Example: Increase 4% =>Vout = 29.33 Vdc
(
)
936
4
1036
10 +kΩ = 11950 kΩ
Example: Decrease 25% =>Vout = 26.79 Vdc
(
)
2
2
100
10 − kΩ=480 kΩ
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
10
Limited Internal
PRODUCT SPECIFICATION 2 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 04/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-21 A
30.2 V/8.3 A Electrical Specification PKJ 4216N PI
Tref = -40 to +90ºC, VI = 35 to 75 V, unless otherwise specified under Conditions.
Typical values given at: Tref = +25°C, VI= 53 V, max IO , unless otherwise specified under Conditions.
Characteristics Conditions min typ max Unit
VI Input voltage range 35 75 V
VIoff Turn-off input voltage Decreasing input voltage 30 33.5 35 V
VIon Turn-on input voltage Increasing input voltage 32 34.5 36 V
CI Internal input capacitance 10 μF
PO Output power Output voltage initial setting 0 250 W
SVR Supply voltage rejection (ac) f = 100 Hz sinewave, 1 Vp-p 40 dB
50 % of max IO 91.5
max IO 90.5 91.0
50 % of max IO , VI = 48 V 91.5
η Efficiency
max IO, VI = 48 V 90.5 91.0
%
Pd Power Dissipation max IO, Tref = +25°C 24.7 26.2 W
Pli Input idling power IO= 0, VI = 53 V 3 W
PRC Input standby power VI = 53 V (turned off with RC) 150 mW
fs Switching frequency 0 -100% of max IO 190 210 230 kHz
Output voltage initial setting and
accuracy Tref = +25°C, VI = 53 V, IO = 8.3 A 29.95 30.2 30.45 V
VOi
Output adjust range See operation information 27.18 33.22 V
Output voltage tolerance band 10-100% of max IO 29.90 30.50 V
Idling voltage IO = 0 29.90 30.50 V
Line regulation max IO 100 mV
VO
Load regulation VI = 53 V, 1-100% of max IO 100 mV
Vtr Load transient
voltage deviation ±1000 mV
ttr Load transient recovery time
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 1 A/μs,
40
μs
tr Ramp-up time
(from 10−90 % of VOi) 8 ms
ts Start-up time
(from VI connection to 90% of VOi)
10-100% of max IO
12 ms
IO Output current 0 8.3 A
Ilim Current limit threshold Tref < max Tref 8.7 14.2 A
Isc Short circuit current Tref = 25ºC 15.8 A
VOac Output ripple & noise See ripple & noise section,
max IO, VOi 200 250 mVp-p
OVP Over Voltage Protection Tref = +25°C, VI = 53 V, IO = 0-100%
of max IO 34 40 V
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
11
Limited Internal
PRODUCT SPECIFICATION 3 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 04/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-21 A
30.2 V/8.3 A Typical Characteristics PKJ 4216N PI
Efficiency Power Dissipation
70
75
80
85
90
95
0246810[A]
[%]
36 V
48 V
53 V
75 V
0
5
10
15
20
25
30
0246810[A]
[W]
36 V
48 V
53 V
75 V
Efficiency vs. load current and input voltage at Tref = +25°C Dissipated power vs. load current and input voltage at
Tref = +25°C
Output Current Derating Thermal Resistance
0
2
4
6
8
10
020406080100[°C]
[A]
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
0
1
2
3
4
0.0 0.5 1.0 1.5 2.0 2.5 3.0[m/s]
[°C/W]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Characteristics Current Limit Characteristics
30.00
30.10
30.20
30.30
30.40
30.50
0246810[A]
[V]
36 V
48 V
53 V
75 V
0.00
8.00
16.00
24.00
32.00
4 6 8 10121416[A]
[V]
36 V
48 V
53 V
75 V
Output voltage vs. load current at Tref = +25°C
Output voltage vs. load current at IO > max IO , Tref = +25°C
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
12
Limited Internal
PRODUCT SPECIFICATION 4 (5)
Prepared (also subject responsible if other) No.
EQUENXU 2/1301-BMR 630 04/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-21 A
30.2 V/8.3 A Typical Characteristics PKJ 4216N PI
Start-up Shut-down
Start-up enabled by connecting VI at:
Tref = +25°C, VI = 53 V,
IO = 8.3 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (10 ms/div.).
Shut-down enabled by disconnecting VI at:
Tref = +25°C, VI = 53 V,
IO = 8.3 A resistive load.
Top trace: output voltage (10 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: (2 ms/div.).
Output Ripple & Noise Output Load Transient Response
Output voltage ripple at:
Tref = +25°C, VI = 53 V,
IO = 8.3 A resistive load.
Trace: output voltage (50 mV/div.).
Time scale: (2 μs/div.).
Output voltage response to load current step-
change (3-6-3 A) at:
Tref =+25°C, VI = 53 V.
Top trace: output voltage (500 mV/div.).
Bottom trace: load current (5 A/div.).
Time scale: (0.1 ms/div.).
Output Voltage Adjust (see operating information)
Passive adjust
The resistor value for an adjusted output voltage is calculated by
using the following equations:
Output Voltage Adjust Upwards, Increase:
(
)
936
%
1036
10 +
Δ
=
adj
R kΩ
Output Voltage Adjust Downwards, Decrease:
(
)
2
%
100
10 −
Δ
=
adj
R kΩ
Example: Increase 4% =>Vout = 31.41 Vdc
(
)
936
4
1036
10 +kΩ = 11950 kΩ
Example: Decrease 2% =>Vout = 29.60 Vdc
(
)
2
2
100
10 − kΩ=480 kΩ
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
13
Ericsson Internal
PRODUCT SPECIFICATION 1 (5)
Prepared (also subject responsible if other) No.
EQUENXU 3/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
EMC Specification
Conducted EMI measured according to EN55022, CISPR 22
and FCC part 15J (see test set-up). See Design Note 009 for
further information. The fundamental switching frequency is
210 kHz for PKJ 4316 API @ VI = 53 V, max IO.
Conducted EMI Input terminal value (typ)
EMI without filter
External filter (class B)
Required external input filter in order to meet class B in
EN 55022, CISPR 22 and FCC part 15J.
Filter components:
C1=120pF
C2,3,4 = 2 μF
C5 = 33 μF
C6,7 = 2.2 nF
L1 = 1 μH
L2,3 = 0.809 μH
Common mode
inductor
EMI with filter
Test set-up
Layout recommendation
The radiated EMI performance of the DC/DC converter will
depend on the PCB layout and ground layer design.
It is also important to consider the stand-off of the DC/DC
converter.
If a ground layer is used, it should be connected to the output
of the DC/DC converter and the equipment ground or
chassis.
A ground layer will increase the stray capacitance in the PCB
and improve the high frequency EMC performance.
Output ripple and noise
Output ripple and noise measured according to figure below.
See Design Note 022 for detailed information.
Output ripple and noise test setup
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
14
Ericsson Internal
PRODUCT SPECIFICATION 2 (5)
Prepared (also subject responsible if other) No.
EQUENXU 3/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
Operating information
Input Voltage
The input voltage range 35 to 75Vdc meets the requirements
of the European Telecom Standard ETS 300 132-2 for normal
input voltage range in —48 and —60 Vdc systems, -40.5 to -
57.0 V and —50.0 to -72 V respectively.
At input voltages exceeding 75 V, the power loss will be
higher than at normal input voltage and Tref must be limited to
absolute max +120°C. The absolute maximum continuous
input voltage is 80 Vdc.
Turn-off Input Voltage
The DC/DC converters monitor the input voltage and will turn
on and turn off at predetermined levels.
The minimum hysteresis between turn on and turn off input
voltage is 1V.
Remote Control (RC)
The products are fitted with a
remote control function referenced
to the primary negative input
connection (- In), with negative and
positive logic options available. The
RC function allows the converter to
be turned on/off by an external
device like a semiconductor or
mechanical switch. The RC pin has
an internal pull up resistor to + In.
The maximum required sink current is 1 mA. When the RC pin
is left open, the voltage generated on the RC pin is
3.5 — 6 V. The second option is “positive logic” remote
control, which can be ordered by adding the suffix “P” to the
end of the part number. The converter will turn on when the
input voltage is applied with the RC pin open. Turn off is
achieved by connecting the RC pin to the - In. To ensure safe
turn off the voltage difference between RC pin and the - In pin
shall be less than 1V. The converter will restart automatically
when this connection is opened.
See Design Note 021 for detailed information.
Input and Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the DC/DC converter. It is
important that the input source has low characteristic
impedance. The converters are designed for stable operation
without external capacitors connected to the input or output.
The performance in some applications can be enhanced by
addition of external capacitance as described under External
Decoupling Capacitors. If the input voltage source contains
significant inductance, the addition of a 100 μF capacitor
across the input of the converter will ensure stable operation.
The capacitor is not required when powering the DC/DC
converter from an input source with an inductance below
10 μH.
External Decoupling Capacitors
When powering loads with significant dynamic current
requirements, the voltage regulation at the point of load can
be improved b
y
addition of decouplin
g
capacitors at the load.
The most effective technique is to locate low ESR ceramic
and electrolytic capacitors as close to the load as possible,
using several parallel capacitors to lower the effective ESR.
The ceramic capacitors will handle high-frequency dynamic
load changes while the electrolytic capacitors are used to
handle low frequency dynamic load changes. Ceramic
capacitors will also reduce any high frequency noise at the
load.
It is equally important to use low resistance and low
inductance PCB layouts and cabling.
External decoupling capacitors will become part of the
control loop of the DC/DC converter and may affect the
stability margins. As a “rule of thumb”, 100 μF/A of output
current can be added without any additional analysis. The
ESR of the capacitors is a very important parameter. Power
Modules guarantee stable operation with a verified ESR value
of >10 mΩ across the output connections.
For further information please contact your local Ericsson
Power Modules representative.
Output Voltage Adjust (Vadj)
The DC/DC converter have an Output Voltage
adjust pin (Vadj). This pin can be used to adjust the
output voltage above or below Output voltage initial setting.
When increasing the output voltage, the voltage at the output
pins (including any remote sense offset) must be kept below
the overvoltage trip point, to prevent the converter from
shut down. Also note that at increased output voltages the
maximum power rating of the converter remains the same,
and the output current capability will decrease
correspondingly.
To decrease the output voltage the resistor should be
connected between Vadj pin and —Sense pin. To increase
the voltage the resistor should be connected between Vadj
pin and +Sense pin. The resistor value of the Output voltage
adjust function is according to information given under the
output section.
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
15
Ericsson Internal
PRODUCT SPECIFICATION 3 (5)
Prepared (also subject responsible if other) No.
EQUENXU 3/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
Operating information continued
Parallel Operation
Two converters may be paralleled for redundancy if the total
power is equal or less than PO max. It is not recommended to
parallel the converters without using external current sharing
circuits.
See Design Note 006 for detailed information.
Remote Sense
The DC/DC converters have remote sense that can be used
to compensate for voltage drops between the output and the
point of load. The sense traces should be located close to the
PCB ground layer to reduce noise susceptibility. The remote
sense circuitry will compensate for up to 10% voltage drop
between output pins and the point of load.
If the remote sense is not needed +Sense should be
connected to +Out and -Sense should be connected to -Out.
Over Temperature Protection (OTP)
The DC/DC converter are protected from thermal overload by
an internal over temperature shutdown circuit.
When the baseplate temperature (center of baseplate)
exceeds 140 ºC the converter will shut down (latching). The
converter can be restarted by cycling the input voltage or
using the remote control function.
Over Voltage Protection (OVP)
The DC/DC converters have latching output
overvoltage protection. In the event of an overvoltage
condition,the converter will shut down immediately. The
converter can be restarted by cycling the input voltage or
using the remote control function.
Over Current Protection (OCP)
The converters include current limiting circuitry for protection
at continuous overload.
The output voltage will decrease towards zero for output
currents in excess of max output current (max IO). The
converter will resume normal operation after removal of the
overload. The load distribution should be designed for the
maximum output short circuit current specified.
Thermal Consideration
General
The converters are designed to operate in different thermal
environments and sufficient cooling must be provided to
ensure reliable operation.
Cooling is achieved mainly by conduction, from the pins to
the host board, and convection, which is dependant on the
airflow across the converter. Increased airflow enhances the
cooling of the converter.
The Output Current Derating graph found in the Output
section for each model provides the available output current
vs. ambient air temperature and air velocity at Vin = 53 V.
The DC/DC converter is tested on a 254 x 254 mm,
35 μm (1 oz), 16-layer test board mounted vertically in a wind
tunnel with a cross-section of 305 x 305 mm.
Proper cooling of the DC/DC converter can be verified by
measuring the temperature at positions P1 and P2. The
temperature at these positions should not exceed the max
values provided in the table below.
Note that the max value is the absolute maximum rating
(non destruction) and that the electrical Output data is
guaranteed up to Tref +90°C.
See Design Note 019 for further information.
Position Device Designation max value
P1 PCB 110º C
P2 Baseplate Tref 120º C
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
16
Ericsson Internal
PRODUCT SPECIFICATION 4 (5)
Prepared (also subject responsible if other) No.
EQUENXU 3/1301-BMR 630 03/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) EZYPING 2006-12-19 B
Thermal Consideration continued
Definition of reference temperature (Tref)
The reference temperature is used to monitor the temperature
limits of the product. Temperatures above maximum Tref are
not allowed and may cause degradation or permanent
damage to the product. Tref is also used to define the
temperature range for normal operating conditions.
Tref is defined by the design and used to guarantee safety
margins, proper operation and high reliability of the module.
Ambient Temperature Calculation
By using the thermal resistance the maximum allowed
ambient temperature can be calculated.
1. The power loss is calculated by using the formula
((1/η) - 1) × output power = power losses (Pd).
η = efficiency of converter. E.g 89.5 % = 0.895
2. Find the thermal resistance (Rth) in the Thermal Resistance
graph found in the Output section for each model.
Calculate the temperature increase (ΔT).
ΔT = Rth x Pd
3. Max allowed ambient temperature is:
Max Tref - ΔT.
E.g PKJ 4316 API at 2m/s:
1. (( ) - 1) × 350 W = 52.3 W
2. 52.3 W × 1.8°C/W = 94.1°C
3. 120 °C —94.1°C = max ambient temperature is 25.9°C.
The actual temperature will be dependent on several factors
such as the PCB size, number of layers and direction of
airflow.
Connections
Pin Designation Function
1 +In Positive input
2 RC Remote control
3 Case Connected to base plate
4 -In Negative input
5 -Out Negative output
6 -Sen Negative sense
7 Vadj Output voltage adjust
8 +Sen Positive sense
9 +Out Positive output
1
0.87
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
17
Ericsson Internal
PRODUCT SPEC. MECHANICAL 1 (2)
Prepared (also subject responsible if other) No.
EPANHON 4/1301-BMR 630/7 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) 2007-1-4 C
Mechanical Information
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
18
Ericsson Internal
PRODUCT. SPEC. MECH. 1 (3)
Prepared (also subject responsible if other) No.
EPANHON 5/1301-BMR 630 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2007-1-4 C
Soldering Information
The product is intended for manual or wave soldering. When
wave soldering is used, the temperature on the pins is
specified to maximum 270 °C for maximum 10 seconds.
A maximum preheat rate of 4°C/s and a temperature of max
of +150°C is su
gg
ested. When solderin
g
b
y
hand, care should
be taken to avoid direct contact between the hot soldering
iron tip and the pins for more than a few seconds in order to
prevent overheating.
A no-clean flux is recommended to avoid entrapment of
cleaning fluids in cavities inside the product or between the
product and the host board. The cleanin
g
residues ma
y
affect
long time reliability and isolation voltage.
Delivery Package Information
The products are delivered in antistatic clamshell trays.
Clamshell Specifications
Material Conductive/dissipative PET
Surface resistance 105 < Ohm/square < 1012
Bake ability The clamshells are not bake able.
Clamshell capacity 10 products/clamshell
Clamshell
thickness 25 mm [0.984 inch]
Box capacity 50 products (5 full clamshells/box)
Clamshell weight 150 g empty, typical 1050 g one full
clamshell
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
19
Ericsson Internal
PRODUCT. SPEC. MECH. 2 (3)
Prepared (also subject responsible if other) No.
EPANHON 5/1301-BMR 630 Uen
Approved Checked Date Rev Reference
SEC/D (Julia You) See §1 2007-1-4 C
Product Qualification Specification
Characteristics
External visual inspection IPC-A-610
Dry heat IEC 60068-2-2 Bd Temperature
Duration
+125 °C
1000 h
Cold (in operation) IEC 60068-2-1 Ad Temperature TA
Duration
-45°C
72 h
Damp heat IEC 60068-2-67 Cy Temperature
Humidity
Duration
+85 °C
85 % RH
1000 hours
Operational life test MIL-STD-202G method 108A Duration 1000 h
Change of temperature
(Temperature cycling)
IEC 60068-2-14 Na Temperature range
Number of cycles
Dwell/transfer time
-40 to +100 °C
1000
15 min/0-1 min
Vibration, broad band random IEC 60068-2-64 Fh, method 1 Frequency
Spectral density
Duration
10 to 500 Hz
0.07 g2/Hz
10 min in each 3 perpendicular
directions
Mechanical shock IEC 60068-2-27 Ea Peak acceleration
Duration
Pulse shape
Directions
Number of pulses
100 g
6 ms
Half sine
6
18 (3 + 3 in each perpendicular
direction)
Robustness of terminations
IEC 60068-2-21 Test Ua1
Plated through hole mount
products
All leads
Resistance to soldering heat IEC 60068-2-20 Tb Method 1A Solder temperature
Duration
270° C
10-13 s
Solderability
IEC 60068-2-20 test Ta
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb-free
Steam ageing
235° C
260° C
Immersion in cleaning solvents IEC 60068-2-45 XA
Method 2
Water
Glycol ether
Isopropanol
+55° C
+35° C
+35° C
E
PKJ 4000 series RFPA products
DC/DC converters, Input 35-75 V, Output 12.4 A/350 W
EN/LZT 146 367 R1A Febuary 2007
© Ericsson Power Modules AB
Technical Specifi cation
20
