749204-1 - Tyco Electronics

Product

Specification 108-1228

17Feb06 Rev E

Connector, AMPLIMIT E*, Shielded, .050 Series

Harrisburg, PA

All International Rights Reserved.

* Trademark

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LOC B

1. SCOPE

1.1. Content

Thi s specifi c ation covers performance, tests and qualit y requirements for AMPLIMI TE* .050 series

product . This product c onsi sts of print ed c irc uit boar d mounted and cable appl ied pl ug and r ec eptacle

connectors, ex cludi ng S-Bus, ACTION PIN* connectors and product i ntended for termi nati on to .025

inc h c enterli ne r ibbon cable and surface mount product.

1.2. Qualification

When tests are performed on subj ec t product l ine, pr oc edur es specified i n Fi gur e 1 shal l be used. All

inspect ions shall be per form ed usi ng the appl icable inspection pl an and pr oduc t drawing.

2. APPLICABLE DOCUMENTS

The following Ty c o E lectronics documents form a par t of this specificati on to the extent specified|herei n. Unl ess otherwise specified, the l atest edi ti on of the document applies. In the event of confli c t

between the requirement s of t his specificati on and the product drawing, the product dr awing shal l t ak e

precedence. In the event of confli c t between the requirements of thi s specificati on and the referenc ed

documents, thi s specificati on shal l t ak e pr ec edenc e.

109-1: Test Specificati on ( General Requi r ements f or Test Specificat ions)|

109 Series: Test S pec ificati ons as indicat ed in F igure 1

114-40029: Appli cati on Specification (AMPLI MITE * . 050 Series Insulation Di spl acement and|Printed Circ uit B oar d Connec tors)|

501-155: Q uali ficat ion Test Report (Connector, AMPLI M ITE*, Shi elded, .050)|

3. REQUIREMENTS

3.1. Design and Constructi on

Product shall be of t he desi gn, construc ti on and phy si c al dimensions specified on the applicable

product dr awing.

3.2. Materials

Mater ials used i n the construc ti on of this product shall be as specified on the applicable product|drawing.|

3.3. Ratings

Vol tage: 30 vol ts AC per UL and CSA

Current : Signal applicat ion only, 1 amper e maximum at 50% ener gized, See F igure 2.

Temperature: - 55 to 105

108-1228

Rev E 2 of 7

3.4. Perfor manc e and Test Descri pti on

Product i s designed t o meet the electrical, mec hanical and environmental per form anc e r equirement s

specified in Figure 1. Unl ess otherwise specified, all tests shall be performed at ambi ent environmental

condi ti ons per T est S pec ificati on 109- 1.|

3.5. Test Requirement s and Proc edur es Summary

Test Description Requir ement Procedur e

Exami nati on of product. Meets requirement s of produc t

drawing and Appli c ati on S pec 114-|40029.

Vi sual , di mensi onal and func ti onal

per appl icable quali ty inspection

plan.

ELECTRICAL

Termination resistance. 25 milliohm s max im um. AMP Spec 109-6-1.

Subj ec t mated c ontact s assembl ed

in housi ng to 50 mv maximum

open ci r c uit at 100 ma maxi mum.

See Figure 5.

Insulat ion resistance. 1000 m egohms m inim um. AMP Spec 109-28-4.

Test bet ween adjac ent cont ac ts of

mated samples.

Dielect ric wit hstanding voltage. 500 v ac at sea level. AMP Spec 109-29-1.

Test bet ween adjac ent cont ac ts of

mated samples.

Capacitance. 3 picofarads maxi mum. AMP Spec 109-47,

Conditi on E .

Test bet ween adjac ent circuit s of

mated samples.

MECHANICAL

Vi br ati on, random. No discont inuities of 1 mi c r osecond

or l onger dur ati on.

See Note.

AMP Spec 109-21-5.

Subj ec t mated sampl es to 7.3 G' s

rms. 20 mi nutes in each of 3

m utual ly per pendicular planes.

See Figures 6 and 7.

Physic al shock. No discont inuities of 1 mi c r osecond

or l onger dur ati on.

See Note.

AMP Spec 109-26-1,

ex c ept 30 G' s.

Subj ec t mated sampl es to 30 G's

half-sine shock pul ses of 11

milliseconds dur ati on. 3 shocks in

each di r ec ti on applied al ong 3

m utual ly per pendicular planes, 18

total shocks.

See Figures 6 and 7.

Durability. See Note. AMP Spec 109-27.

Mate and unmate samples wi thout

locking l at c hes for 500 cycles at

m aximum rate of 800 cycl es per

hour.

Figure 1 (c onti nued)

108-1228

Test Description Requir ement Procedur e

Rev E 3 of 7

Mating for c e. Connec tor Pounds

Position Max i mum

20 - 40 15

42 - 60 20

62 - 80 30

82 - 100 40

102 - 120 50

AMP Spec 109-42,

Conditi on A .

Measure force nec essary to mate

samples wit hout l oc k ing latc hes at

maximum rate of 1 inch per

minute.

Unm ati ng force. Connector P ounds

Position Mini mum

20 - 40 1.5

42 - 60 2.0

62 - 80 3.0

82 - 100 5.0

102 - 120 7.0

AMP Spec 109-42,

Conditi on A .

Measure force nec essary to

unm ate samples wi thout lock ing

latches at maximum rat e of 1 inch

per mi nute.

Housing l ock strengt h. 25 pounds minimum. AMP Spec 109-50.

Determine strength of housing

loc k ing mechanism .

ENVIRONMENTAL

Thermal shock. See Note. AMP Spec 109-22.

Subj ec t mated sampl es to 25

cycles between -55 and 105°C.

Hum idi t y-temperature cycling. See Note. AMP Spec 109-23-4,

Conditi on B .

Subj ec t mated sampl es to 10

cycles between 25 and 65°C at

95% RH.

Temperature life. See Note. AMP Spec 109-43.

Subj ec t mated sampl es to

temperature li fe at 105°C for 500

hours.

Mixed flowing gas. See Note. AMP Spec 109-85-3.

Subj ec t mated sampl es to

environmental class III for 20 days.

Shall meet v is ual r equir em ents, s how no phys ic al dam age and s hall m eet requirem ents of

NOTE

additional t es ts as s pec ified in Tes t Sequence in Figure 3.

Figure 1 (end)

108-1228

Rev E 4 of 7

RECEPTACLE

Denotes energi z ed c irc uit

Figure 2

Current E ner gizing Circuit

3.6. Product Qualificat ion and Requali ficat ion T est S equenc e

Test or E xaminat ion

Test G r oup ( a)

1234(c)

Test Sequenc e ( b)

Exami nati on of product 1,9 1,5 1,5 1,9

Terminat ion resi stanc e 3,7 2,4 2,4

I nsulatio n r esistanc e 3,7

Dielectric wit hstanding voltage 4,8

Capacitance 2

Vibration 5

Physic al shock 6

Durability 4

Mating f orce 2

Unm ati ng force 8

Housing l oc k str ength 10

Thermal shock 5

Hum idity - temperat ur e c y c ling 6

Temperature li fe 3

Mi xed flowing gas 3(d)

(a) See par agr aph 4.1.A .

NOTE

(b) Number s indic ate sequence in which test s ar e per formed.

(d) Precondition samples with 10 cycles durability.

Figure 3

108-1228

Rev E 5 of 7

4. QUALITY ASSURANCE PROVISIONS

4.1. Quali ficati on Testi ng

A. Sample Selection

Sampl es shall be prepared in acc or danc e with appl icable I nstr uc ti on S heets and shall be selec ted

at random from c ur r ent producti on. All test groups shall c onsi st of number of sampl es specified i n

Figure 4. A ll connectors shall have gol d on c ontact int er fac e. Back shel ls where required shal l be

strai ght exi t. Cable shall be 28 AWG ( 7/32) t in pl ated copper wir e in acc or danc e with AMP

Specificat ion 114-40029. 30 random contact s shall be selected and i dentified, c ontact sel ec ti on

shall include ends of the c onnec tor. Unless otherwise specifi ed, these cont ac ts shal l be used for

all measurements.

Test G r oup Qt y Positi on Mal e Female Hardware Cable

5 120 Cable plug

with back shel l Boardmount Latches S hielded round

jacketed

5 120 Cable plug

with back shel l Panel mount Latches Shi elded round

jacketed/ribbon

5 20 All pl astic plug Boardmount None Ribbon

25 50 All pl astic plug Boardmount None Ribbon

550 Cable plug

with back shel l Panel mount Latches Shield round

jacketed/ribbon

35 50 All pl astic plug Boardmount None Ribbon

550 Cable plug

with back shel l Panel mount Latches Shi elded round

jacketed/ribbon

4550 Cable plug

with back shel l Boardmount,

w/o board Latches None

550 Cable plug

with back shel l Panel mount Latches None

Figure 4

B. T est S equenc e

Quali ficati on inspection shall be verified by testi ng sampl es as specifi ed in F igure 3.

4.2. Requalificati on Testi ng

If c hanges significant ly aff ec ti ng for m, fit or function are made t o the product or manufacturing

process, product assurance shall coordinat e r equalificat ion t esting, c onsi sting of all or par t of t he

ori ginal testing sequence as determined by development/produc t, quality and r eliability engineering.

4.3. Acceptance

Acceptance is based on verificat ion t hat the pr oduc t meets the r equirements of Fi gur e 1. Fail ur es

att r ibut ed to equi pment, test setup or operator deficiencies shall not di squal ify the product. When

product failure occ ur s, c or r ec ti ve act ion shall be tak en and sampl es resubm it ted for qualificat ion.

Testing to c onfirm c or r ec ti ve action is requir ed before resubmit tal .

108-1228

Rev E 6 of 7

Note: Volt age dr op due to “X” of wire is to be removed from all r eadings.

(Backshells not Il lustrated)

Figure 5

Terminat ion Resistanc e M easurement P oint s

4.4. Quali ty Confor manc e Inspection

The appli cable AMP quality i nspection plan will specify the sampling acceptable quality level to be

used. Dimensi onal and func ti onal requirements shall be in accor danc e with the applicable product

drawing and this specificati on.

4.5. Certification

Product has been recogni z ed under the Component Rec ognit ion Pr ogr am of Underwr it er s'

Laborator ies Inc., E lectrical File number E- 28476, and cert ified by Canadian Standards, F ile Number

LR-86179-1.

108-1228

Rev E 7 of 7

Right Angle Boardmount Recept ac le/ Cable Plug

Panel M ount Recept ac le/ Cable Plug Ver ti c al Boar dmount

Figure 6

Vi br ati on & P hy si c al Shoc k M ounti ng & Clamping Locat ion

Figure 7

Vi br ati on & P hy si c al Shoc k M ounti ng & Clamping Locat ion