500 PGP-ST
Vishay BCcomponents
Aluminum Capacitors
Power General Purpose Screw Terminals
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390
164 Revision: 31-Oct-08
FEATURES
Polarized aluminum electrolytic capacitors,
non-solid electrolyte
Large types, cylindrical aluminum case,
insulated with a blue sleeve
Pressure relief in the sealing disc
Efficient design
APPLICATIONS
UPS
Energy storage in medical or industrial pulse systems
MARKING
The capacitors are marked with the following information:
Rated capacitance (in µF)
Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
Rated voltage (in V)
Date code
Name of manufacturer
Code for factory of origin
Code number
QUICK REFERENCE DATA
DESCRIPTION VALUE
500
Nominal case size (Ø D x L in mm)
50 x 80 to 90 x 220
Rated capacitance range, CR1000 to 15 000 µF
Tolerance on CR± 20 %
Rated voltage range, UR400 to 450 V
Category temperature range - 40 to + 85 °C
Endurance test at 85 °C 2000 hours
Useful life at 85 °C 2000 hours
Shelf life at 0 V, 85 °C 500 hours
Based on sectional specification IEC 60384-4/EN 130300
Climatic category IEC 60068 40/085/56
ST STB
Fig.1 Component outline
RoHS
COMPLIANT
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(µF)
UR (V)
400 420 450
1000 50 x 80 50 x 80 50 x 80
1200 50 x 80 50 x 80 50 x 80
1500 50 x 105 50 x 105 50 x 105
1800 50 x 105 50 x 105 50 x 105
2200 50 x 105
65 x 105 65 x 105 65 x 105
2700 65 x 105 65 x 105 65 x 105
3300 65 x 105 65 x 105 76 x 105
3900 65 x 105 76 x 105 76 x 105
4700 76 x 105 76 x 114 76 x 114
5600 76 x 114 76 x 130 76 x 146
6800 76 x 146 76 x 146 90 x 146
8200 90 x 146 90 x 146 76 x 220
10 000 76 x 220
90 x 146 76 x 220 76 x 220
12 000 76 x 220 - 90 x 220
15 000 90 x 220 90 x 220 -
Document Number: 28390 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 31-Oct-08 165
500 PGP-ST
Aluminum Capacitors
Power General Purpose Screw Terminals Vishay BCcomponents
Table 1
Note
Unless otherwise specified, all electrical values in Tables 2 and 3
apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %
ORDERING EXAMPLE
Electrolytic capacitor 500 series
4700 µF/400 V; ± 20 %
Nominal case size: Ø 76 x 105 mm;
STB version; high post M5 disc
DIMENSIONS in millimeters AND AVAILABLE FORMS
Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6
For accessories refer to datasheet “Mounting Accessories”.
The capacitors are delivered with screws and washers.
AP
Safety
Vent Thread M x S Mb
D
D
L
Lt
H
T
B
d1 lb
Fig. 2A: Standard M5 disc: screw terminal (ST) and screw terminal bolt nut (STB)
BP
Safety
Vent Thread M x S Mb
D
D
H
T
B
d1
lb
L
Lt
Fig. 2B: High current M6 disc: screw terminal (ST) and screw terminal bolt nut (STB)
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
DESIGN DRAWING L ± 1 Lt ± 1 D ± 1 P ± 0.3 T ± 0.2 H ± 0.3 B ± 0.3 d1 ± 0.1 MS - 0Mb
lb ± 0.1 MASS
(g)
PAC KI NG
QTY
50 x 80 2A 82.8 88.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 200 25
50 x 105 2A 104.8 110.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 300 25
65 x 105 2A 104.8 110.7 65.0 28.5 7.0 4.6 11.9 7.9 M5 9.5 M12 16.0 480 16
65 x 105 HC 2B 104.8 109.2 65.0 28.5 5.5 3.5 18.0 13.0 M6 8.5 M12 16.0 480 16
76 x 105 2A 105.8 111.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 700 12
76 x 105 HC 2B 105.8 110.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 700 12
76 x 114 2A 115.8 121.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 800 12
76 x 114 HC 2B 115.8 120.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 800 12
76 x 146 2A 145.8 151.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1000 12
76 x 146 HC 2B 145.8 150.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1000 12
76 x 220 2A 219.8 225.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1500 10
76 x 220 HC 2B 219.8 224.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1500 10
90 x 146 HC 2B 150.1 155.4 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 1300 10
90 x 220 HC 2B 218.1 223.4 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 2000 10
Notes
For bolt version holds:
1. L = L standard - 0.5 mm
2. Lt = Lt standard - 0.5 mm
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRrated capacitance at 100 Hz, tolerance ± 20 %
IRrated RMS ripple current at 100 Hz, 85 °C
IL5 max. leakage current after 5 minutes at UR
ESR max. equivalent series resistance at 100 Hz
Zmax. impedance at 10 kHz
Ordering code: MAL2500 56472E3
Former 12NC: 222250056472
500 PGP-ST
Vishay BCcomponents Aluminum Capacitors
Power General Purpose Screw Terminals
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com Document Number: 28390
166 Revision: 31-Oct-08
Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(µF)
NOMINAL
CASE
SIZE
Ø D x L
(mm)
IR
120 Hz
85 °C
(A)
IR
120 Hz
40 °C
(A)
IL5
5min
(mA)
ESR
max.
120 Hz
(mΩ)
Z
max.
10 kHz
(mΩ)
HIGH POST
M5 DISC
HIGH CURRENT
M6 DISC
ORDERING
CODE ST
MAL2500.......
ORDERING
CODE STB
MAL2500.......
ORDERING
CODE ST
MAL2500.......
ORDERING
CODE STB
MAL2500.......
400
1000 50 x 80 4.2 11.2 0.80 125 98 26102E3 66102E3 - -
1200 50 x 80 4.5 12.0 0.96 107 85 16122E3 56122E3 - -
1500 50 x 105 5.1 14.1 1.20 86 68 16152E3 56152E3 - -
1800 50 x 105 5.6 15.1 1.44 73 59 16182E3 56182E3 - -
2200 50 x 105 6.3 17.1 1.76 58 46 16222E3 56222E3 - -
2200 65 x 105 7.4 19.9 1.76 58 46 26222E3 66222E3 46222E3 86222E3
2700 65 x 105 7.9 21.5 2.16 49 39 16272E3 56272E3 36272E3 76272E3
3300 65 x 105 8.9 24.0 2.64 39 31 16332E3 56332E3 36332E3 76332E3
3900 65 x 105 9.4 25.5 3.12 34 28 16392E3 56392E3 36392E3 76392E3
4700 76 x 105 11.1 30.0 3.76 30 25 16472E3 56472E3 36472E3 76472E3
5600 76 x 114 12.1 32.6 4.48 26 21 16562E3 56562E3 36562E3 76562E3
6800 76 x 146 13.6 36.6 5.44 21 18 16682E3 56682E3 36682E3 76682E3
8200 90 x 146 17.7 47.7 6.56 16 13 - - 36822E3 76822E3
10 000 76 x 220 17.0 45.8 8.00 15 12 16103E3 56103E3 36103E3 76103E3
10 000 90 x 146 19.3 52.2 8.00 13 11 - - 46103E3 86103E3
12 000 76 x 220 17.8 48.1 9.60 13 11 16123E3 56123E3 36123E3 76123E3
15 000 90 x 220 23.6 63.7 12.00 9 8 - - 36153E3 76153E3
420
1000 50 x 80 4.3 11.5 0.84 105 74 14102E3 54102E3 - -
1200 50 x 80 4.6 12.4 1.01 90 65 14122E3 54122E3 - -
1500 50 x 105 5.3 14.4 1.26 72 52 14152E3 54152E3 - -
1800 50 x 105 5.7 15.3 1.52 62 46 14182E3 54182E3 - -
2200 65 x 105 7.5 20.4 1.85 49 35 14222E3 54222E3 34222E3 74222E3
2700 65 x 105 8.1 21.9 2.27 42 31 14272E3 54272E3 34272E3 74272E3
3300 65 x 105 9.1 24.6 2.78 33 24 14332E3 54332E3 34332E3 74332E3
3900 76 x 105 10.7 28.8 3.28 29 22 14392E3 54392E3 34392E3 74392E3
4700 76 x 114 11.7 31.5 3.95 25 19 14472E3 54472E3 34472E3 74472E3
5600 76 x 130 12.8 34.6 4.71 21 16 14562E3 54562E3 34562E3 74562E3
6800 76 x 146 13.8 37.2 5.72 18 14 14682E3 54682E3 34682E3 74682E3
8200 90 x 146 17.6 47.6 6.89 14 10 - - 34822E3 74822E3
10 000 76 x 220 17.3 46.6 8.40 13 10 14103E3 54103E3 34103E3 74103E3
15 000 90 x 220 24.1 65.0 12.60 8 6 - - 34153E3 74153E3
450
1000 50 x 80 4.2 11.3 0.90 126 88 17102E3 57102E3 - -
1200 50 x 80 4.5 12.1 1.08 100 76 17122E3 57122E3 - -
1500 50 x 105 5.3 14.2 1.35 79 61 17152E3 57152E3 - -
1800 50 x 105 5.9 15.9 1.62 64 48 17182E3 57182E3 - -
2200 65 x 105 7.4 20.0 1.98 54 41 17222E3 57222E3 37222E3 77222E3
2700 65 x 105 8.3 22.5 2.43 43 33 17272E3 57272E3 37272E3 77272E3
3300 76 x 105 9.9 26.8 2.97 37 28 17332E3 57332E3 37332E3 77332E3
3900 76 x 105 10.5 28.4 3.51 32 25 17392E3 57392E3 37392E3 77392E3
4700 76 x 114 11.5 31.0 4.23 28 22 17472E3 57472E3 37472E3 77472E3
5600 76 x 146 12.8 34.6 5.04 23 18 17562E3 57562E3 37562E3 77562E3
6800 90 x 146 16.6 44.8 6.12 17 13 - - 37682E3 77682E3
8200 76 x 220 16.0 43.3 7.38 16 13 17822E3 57822E3 37822E3 77822E3
10 000 76 x 220 17.0 45.8 9.00 14 11 17103E3 57103E3 37103E3 77103E3
12 000 90 x 220 22.1 59.5 10.80 10 8 - - 37123E3 77123E3
Document Number: 28390 For technical questions, contact: aluminumcaps2@vishay.com www.vishay.com
Revision: 31-Oct-08 167
500 PGP-ST
Aluminum Capacitors
Power General Purpose Screw Terminals Vishay BCcomponents
Table 3
Table 4
Table 5
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage 400 V versions Us= 1.1 x UR
Reverse voltage Urev 1 V
Current
Leakage current After 1 minute at URIL1 0.006 CRxU
R + 4 µA
After 5 minutes at URIL5 0.002 CRx UR + 4 µA
Inductance
Equivalent series inductance (ESL)
Case Ø D = 50 mm typ. 16 nH
Case Ø D = 65 mm typ. 19 nH
Case Ø D = 76 mm typ. 20 nH
Case Ø D = 90 mm typ. 20 nH
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY (Hz) IR MULTIPLIER
500
60 0.70
100 0.95
120 1.00
500 1.20
1000 1.30
10 000 1.40
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF TEMPERATURE
TEMPERATURE (°C) IR MULTIPLIER
40 2.7
60 2.0
70 1.7
85 1.0
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance IEC 60384-4/
EN130300
subclause 4.13
Tamb =85 °C; U
R applied;
2000 hours
ΔC/C: ± 10 %
ESR 1.3 x spec. limit
Z2 x spec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 1.8.1
Tamb = 85 °C; UR and IR applied;
2000 hours
ΔC/C: ± 30 %
ESR 3 x spec. limit
Z3 x spec. limit
IL5 spec. limit
no short or open circuit,
no visible damage
total failure percentage: 3%
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 85 °C; no voltage applied;
500 hours
After test: UR to be applied for 30 minutes,
24 to 48 hours before measurement
ΔC/C: ± 10 %
ESR 1.2 x spec. limit
IL5 2 x spec. limit
Document Number: 91000 www.vishay.com
Revision: 18-Jul-08 1
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