RR2A40D150 - Carlo Gavazzi Group

Motor reversing

Number of phases

Switching mode

Rated operational voltage

Control input type

Motor power rating

Specifications are subject to change without notice (09.08.2006) 1

Control voltage

D: 10 - 40 VDC

Rated operational

voltage, Ue

40: 400 VACrms

48: 480 VACrms

This family of 2-Phase Motor

Reversing Controller is de-

signed to switch 3-phase

motors rated up to 5.5 kW.

The built-in interlocking cir-

cuitry prevents the relay from

switching both directions at

the same time. A dual colour

LED indicates direction "for-

ward" when green and direc-

tion "reverse" when red. The

output is protected from ex-

cessive voltage fluctuations

(transients) by built-in varis-

tors. Furthermore, optimum

reliability is achieved by sol-

dering the output thyristor

chips directly on to the

ceramic substrate (Direct

Copper Bonding).

The housing is designed to

incorporate a temperature

limit switch. It is recommend-

ed to install an appropriate

semiconductor fuse in series

with the relay.

Motor Controllers

Industrial, 2-Phase Motor Reversing

Type RR2A

Ordering Key

Product Description

•Motor reversing

for 3-phase induction motors up to 5.5 kW

•Rated operational voltage: Up to 480 VACrms

•Built-in interlock function

•DC control voltage

•Built-in voltage transient protection

•LED indication for direction

•Insulation: Optocoupler (input-output)

4000 VACrms

•Direct copper bonding technology

10 to 40 VDC RR2A40D150 RR2A40D400

10 to 40 VDC RR2A48D220 RR2A48D550

Motor rating

150: 1.5 kW, 2 HP

220: 2.2 kW, 3 HP

400: 4.0 kW, 5 HP

550: 5.5 kW, 7.5 HP

Type Selection

Switching mode

A: Zero Switching

Selection Guide

Control

voltage

400 VACrms

Rated opera-

tional voltage

Motor rating

1.5 kW 2.2 kW 4.0 kW 5.5 kW

480 VACrms

RR 2 A 40 D 150

General Specifications

RR2 A 40D .... RR2 A 48 D 220 RR2 A 48 D 550

Operational voltage range 40 to 440 VACrms 40 to 530 VACrms 40 to 530 VACrms

Non-rep. peak voltage ≤1200 Vp≤1200 Vp≤1600 Vp

Operational frequency range 45 to 65 Hz 45 to 65 Hz 45 to 65 Hz

Power factor ≥0.5 @ 400 VACrms ≥0.5 @ 480 VACrms ≥0.5 @ 480 VACrms

2Specifications are subject to change without notice (09.08.2006)

RR2A

RR2A40D150 RR2A48D220 RR2A40D400 RR2A48D550

IEC rated operational current

Ie (AC-53a) @ Ta = 40°C 5 A 5 A 11 A 11 A

IEC rated operational current

Ie (AC-51) @ Ta = 40°C 25 A** 25 A** 40 A** 40 A**

Assigned motor rating @ 40°C/

UL rating @ 40°C 1.5kW / 2HP 2.2kW / 3HP 4.0kW / 5HP 5.5kW / 7.5HP

Overload cycle according to

EN/IEC 60947-4-2 @ 40°C 5A: AC53a: 6-6: 100-60 5A: AC53a: 6-6: 100-60 11A: AC53a: 8-3: 100-40** 11A: AC53a: 8-3: 100-40**

Number of starts/hr @ 40°C 60 60 40 40

Unlimited starts/hr @40˚C

4A: AC53a: 6-6: 100 4A: AC53a: 6-6: 100 5A: AC53a: 6-3: 100 5A: AC53a: 6-3: 100

- unlimited** - unlimited** - unlimited** - unlimited**

3.5A: AC53a: 5-6: 100 3.5A: AC53a: 5-6: 100 4A: AC53a: 5-3: 100 4A: AC53a: 5-3: 100

- unlimited* - unlimited* - unlimited* - unlimited*

1.5A: AC53a: 4-6: 100 1.5A: AC53a: 4-6: 100 2A: AC53a: 5-3: 100 2A: AC53a: 5-3: 100

- unlimited - unlimited - unlimited - unlimited

Minimum operational current 150 mArms 150 mArms 250 mArms 375 mArms

Off-state leakage current ≤1 mArms ≤1 mArms ≤1 mArms ≤1 mArms

I2t for fusing t= 10ms 720 A2s 720 A2s 2180 A2s 1920 A2s

On-state voltage drop ≤1.6 Vrms ≤1.6 Vrms ≤1.6 Vrms ≤1.6 Vrms

Critical dv/dt off-state ≥500 V/us ≥500 V/us ≥1000 V/us ≥1000 V/us

* This overload cycle is applicable when device is mounted on heatsink type RHS300

** Applicable only when device is mounted on heatsink type RHS301

Output Specifications

Environmental Specifications

Operating temperature -20°C to +80°C

(-4°F to +176°F)

Storage temperature -40°C to +100°C

(-40°F to +212°F)

Relative humidity <95% non-condensing @40°C

Pollution Degree 3

Degree of Protection IP10 (EN/IEC 60529)

Installation category III

Installation Altitude 1000m

Vibration

Sinusodial (IEC 60068-2-6) 13 to 25Hz: 2.0mm peak

25 to 150Hz: 20m/s2

Short Circuit Protection (according to EN/IEC 60947-4-2 and UL 508)

RR2A40D150 RR2A40D400

RR2A48D220 RR2A48D550

Type of coordination: 1

UL rated short circuit current 5kA when protected by RK5 fuses 10kA when protected by RK5 fuses

RK5 fuse TRS10R 10A TRS20R 20A

Type of coordination: 2

Rated short circuit current 10kA when protected by 10kA when protected by

semiconductor fuses semiconductor fuses

Semiconductor fuse Ferraz Shawmut Ferraz Shawmut

25A, Class URC 50A, Class URC

Art. No. 6.9 CP gRC 14.51 25 Art. No. 6.9 CP gRC 14.51 50

Specifications are subject to change without notice (09.08.2006) 3

RR2A

Input Specifications

Control voltage range 10 - 40 VDC

Pick-up voltage 8.5 VDC

Input current range 10 - 20 mADC

Drop-out voltage 3.5 VDC

Time delay

F →R, R → F≥80 ms

Housing Specifications

Weight Approx. 430 g

Housing material Noryl, glass-reinforced

Colour Black

Base plate Aluminium, nickel-plated

Potting compound Polyurethane, black

Relay

Mounting screws M5

Mounting torque ≤1.5 Nm

Control terminal

Mounting screws M4

Mounting torque ≤0.5 Nm

Wire size Max. 2 x 2.5 mm2 (AWG 14)

Min. 2 x 1.0 mm2

Power terminal

Mounting screws M5

Mounting torque ≤2.5 Nm

Wire size Max. 2 x 6 mm2 (AWG 8)

Min. 2 x 1 mm2

Standards

Approvals UL, cUL (E172877)

Markings CE, EN 60947-4-2

EMC (Electromagentic

compatability) accord. to EN 61000-6-2

Wire conducted emission Class A

Radiated emission Class B

ESD Immunity (EN 61000-4-2) 4kV contact, PC1

8kV air discharge, PC2

Radiated RF immunity

(EN 61000-4-3) 10V/m, PC1 (80-1000MHz)

Fast transient immunity

(EN 61000-4-4) Output 2kV, PC1

Input 2kV, PC1

Surge immunity (EN 61000-4-5)

Output: line to line 1kV, PC1

line to ground 2kV, PC1

Input: line to line 500V, PC1**

line to ground 500V, PC1**

Conducted RF immunity

(EN 61000-4-6) 140dBuV, PC1*

(0.15-80MHz)

Voltage Dips & Interruptions EN 61000-4-11

* It is suggested that the input lines be installed together (such as a 3 core cable)

to enhance susceptibility.

** Surge immunity level with an external transient voltage suppressor (47V) meets

PC2 @ 1 kV between line to line and 2kV between line to ground.

Note: EMC tests were performed with representative motor loads of 1.1kW and

4.0kW. The above is just an indication of the EMC performance. The performance

of the controller would have to be evaluated with the device connected and fitted as

part of the complete system in the end application.

Insulation

Dielectric withstand voltage

Input to output ≥4000 VACrms

Input to case ≥4000 VACrms

Dielectric withstand voltage

Output to case ≥4000 VACrms

Applications

Reversing an Asynchronous single phase motor working

with a phase-shifting capacitor

1/L1

3/L2

5/L3

2/T1 4/T2

6/T3

4Specifications are subject to change without notice (09.08.2006)

Functional Diagram

Control

inputs

Mains

inputs

Load

outputs

(+)

(-)

(+)

Regulation

Accessories

Heatsinks For further information refer

Fuses to “General Accessories”.

Temperature limit switch

Wiring Diagram

Pilot

voltage

1/L1

3/L2

5/L3

2/T1 4/T2

6/T3

10 - 40 VDC

Dimensions

73.5

47.6

4 x M4 6 x M5

LED

5.3

103

Use heatsink

compound

Temperature limit switch

All dimensions in mm

RR2A