CLIPPER Applications Description * Machines / Robotics * Plastic low cost connector * Process control * Instrumentation * A retention plate system allowing insertion/extraction of the contacts without the need for tooling * Railways * A high sealing level up to IP68 * Facilities to use trade backshells with the electrical thread adaptor (PG) Standards Characteristics Mechanical * Monobloc shell and insulator in thermoplastic* material self-extinguishing to UL 94 VO * 180 screw coupling with positive audible safety latch * Scoop proof * Copper alloy contacts, machined or stamped and formed : - plating : gold flash on active part * Mechanical endurance : - connector : 250 cycles mating / unmating - retention plate : 50 cycles mating / unmating * Retention force : - O 1 mm 70 N - O 1.6 mm 90 N * Vibration : - frequency range : 10-2000 Hz, 20 g - 10 cycles in accordance with CEI 68-2-6 Electrical Climatic * Withstand voltage : 1500 Vrms min or in accordance with DIN 57110b * Contact resistance < 10 m * Current rating per contact : - machined contacts : O 1 mm (7 A), O 1.6 mm (13 A) - stamped and formed contacts : O 1 mm (5 A), O 1.6 mm (10 A) * Working temperature : -40C to +125C * Sealing examples : - connector + sealing gland : IP68 - connector + grommet : IP67 * Resistance to salt spray : - 48 h min - > 1000 h (sealed mated connectors) Resistance to fluids - oil, - petrol, fuel, - lubricants - other fluids : consult FCI * Composite version are under development. Consult FCI. Retention plate principle Locked plate Unlocked plate Locked, the retention plate holds the contacts firmly in position Unlocked, the retention plate allows the insertion/extraction of contacts without tooling 1 CLIPPER Styles available Backnut Elbow backshell with sealing gland Square flange receptacle Adaptor Straight cable clamp Plug Sealing gland backshell with anti-decoupling system In line-receptacle Straight backshell for flexible conduit systems 2 CLIPPER Square flange receptacle and in-line receptacle Part numbers Receptacle types without contacts Contacts layouts 4 cts O 1.6 mm 1 9 cts O 1.6 mm Shell sizes 18 cts O 1.6 mm 26 cts O 1.6 mm for female contacts for male contacts for female contacts unsealed for male contacts sealed for male contacts CL1M1100 CL1R1100 CL1M1101 CL1R1101 CL1M1102 CL1R1102 CL1C1100 CL1C1101 CL1M1200 CL1M1201 CL1M1202 CL1C1200 CL1C1201 CL1M2100 CL1R2100 CL1M2101 CL1R2101 CL1M2102 CL1R2102 CL1C2100 CL1C2101 CL1M2200 CL1M2201 CL1M2202 CL1C2200 CL1C2201 CL1M3100 CL1R3100 CL1M3101 CL1R3101 CL1M3102 CL1R3102 CL1C3100 CL1C3101 CL1M3200 CL1M3201 CL1M3202 CL1C3200 CL1C3201 CL1M4100 CL1M4101 CL1M4102 CL1C4100 CL1C4101 Class 2 - VDE 250 V 40 cts O 1.6 mm 3 for male contacts In-line receptacle Class 2 - VDE 250 V 31 cts O 1 mm 4 for female contacts Sealed receptacle (with o'ring and panel gasket) Class 2 - VDE 250 V 14 cts O 1 mm 3 for male contacts Sealed receptacle (with o'ring) for use with backshell Class 2 - VDE 380 V 9 cts O 1 mm 2 Unsealed receptacle (without o'ring) CL1M4200 CL1R4200 CL1M4201 CL1R4201 CL1M4202 CL1R4202 CL1C4200 CL1C4201 CLIPPER Plug and backnut Part numbers Plug types without contacts Unsealed plug (without o'ring and mating seal) Sealed plug (with o'ring and mating seal) Backnut sealed Backnut unsealed Grommet O ring Thrust ring Contact layouts for male contacts for female contacts for male contacts for female contacts for male contacts for female contacts for male and female contacts CL1F1101 4 cts O 1.6 mm 1 CL1P1100 CL1F1100 CL1P1101 (IP67) CL1F1103 CL111102 CL111101 (IP68) Class 2 - VDE 380 V CL111000 CL1F1201 9 cts O 1 mm CL1F1200 (IP67) CL1F1203 CL111202 CL111201 (IP68) CL1F2101 9 cts O 1.6 mm 2 CL1P2100 CL1F2100 CL1P2101 (IP67) CL1F2103 CL112102 CL112101 (IP68) Class 2 - VDE 250 V CL112000 CL1F2201 Shell sizes 14 cts O 1 mm CL1F2200 (IP67) CL1F2203 (IP68) 18 cts O 1.6 mm 3 CL1F3101 CL1P3100 CL1F3100 CL1P3101 (IP67) CL1F3103 CL113102 CL113101 (IP68) Class 2 - VDE 250 V CL113000 CL1F3201 31 cts O 1 mm CL1F3200 (IP67) CL1F3203 (IP68) CL1F4101 26 cts O 1.6 mm 4 CL1F4100 (IP67) CL1F4103 CL114102 CL114101 (IP68) CL114000 Class 2 - VDE 380 V CL1F4201 40 cts O 1.6 mm CL1P4200 CL1F4200 CL1P4201 (IP67) CL1F4203 CL114202 CL114201 (IP68) 4 CLIPPER Adaptor and electrical thread backshells (PG) Unsealed Type Description 1 2 Part numbers Shell sizes 3 (PG 13.5) (PG 16) (PG 21) 4 (PG 29) (PG 36) Adaptor CL101000 CL102000 CL103000 CL124000 CL104000 Straight backshell for flexible conduit systems CL101040 CL102040 CL103040 CL124040 CL104040 Straight cable clamp CL101030 CL102030 CL103030 CL124030 - Elbow backshell with sealing CL101051 CL102051 CL103051 CL124051 gland IP67 - Sealed Straight backshell for flexible conduit systems IP67 CL101041 CL102041 CL103041 CL124041 CL104041 Antidecoupling sealing CL101021 CL102021 CL103021 CL124021 CL104021 gland backshell IP68 Note : Electrical thread backshells are always supplied complete with the adaptor. 5 CLIPPER Accessories Panel gasket (for square flange receptacle) Shell sizes 1 2 3 4 Part numbers CL191001 CL192001 CL193001 CL194001 Elbow adaptors for receptacles Dim. Tailles (mm) de boitier A B C D E Elbow adaptors for receptacles Shell 1 to 4 Shell sizes Part numbers Shell 1 21.4 24.5 38.7 3.2 29.2 2 24.6 28.0 39.7 3.2 30.8 3 28.5 30.5 42.8 3.8 35.6 4 36.5 39.4 49.5 3.8 47.5 Sealed Unsealed 1 CL131001 CL131000 2 CL132001 CL132000 3 CL133001 CL133000 4 CL134001 CL134000 Shell Part numbers 1 CL141001 2 CL142001 3 CL143001 4 CL144001 Dust cap for receptacle IP67 6 CLIPPER Packaging Stamped and formed contacts Contact types with insulation support Wire insul. diameter (mm) Cable acceptance (mm2) Part numbers 2.00 min. 0.70 to 1.50 CF16PC10RF female 3.00 Max. 0.70 to 1.50 CF16SC10RF male 2.00 min. 0.70 to 1.50 CF16PC19RF female 3.00 Max. 0.70 to 1.50 CF16SC19RF male 1.20 min. 0.35 to 0.60 CF10PC10RF female 2.10 Max. 0.35 to 0.60 CF10SC10RF male 1.20 min. 0.35 to 0.60 CF10PC19RF 2.10 Max. 0.35 to 0.60 CF10SC19RF (mm) 1.6 1.6 Reel 5000 pieces Bulk Reel 5000 pieces Bulk male 1 1 female Plating RF : gold flash on active part for standard version. Filler plug 1.6 mm (for un-used contact cavities) For other platings, consult FCI. 7 Part number : 8500 479 CL CLIPPER Packaging Machined contacts Cable acceptance (mm2) Part numbers 0.93 to 1.91 CM16PC10MQ 0.6 * CM16PC20MQ 0.93 to 1.91 CM16SC10MQ 0.6 * CM16SC20MQ 2.00 min. 1.91 Max. CM16PS10MQ female 3.00 Max. 1.91 Max. CM16SS10MQ 0.21 to 0.93 CM10PC10MQ male 1.20 min. 0.06 to 0.21* CM10PC20MQ 0.21 to 0.93 CM10SC10MQ 0.06 to 0.21* CM10SC20MQ 1.20 min. 0.93 Max. CM10PS10MQ 2.10 Max. 0.93 Max. CM10SS10MQ (mm) Contact types Wire insul. diameter (mm) crimp Bulk male 2.00 min. 1.6 female 3.00 Max. solder Bulk male 1.6 Bulk crimp 1 female 2.10 Max. solder Bulk male 1 female * Delivered with reducing sleeve Plating MQ : 0.4 min gold on active part for standard version Bulk Extended ground contact-crimp (+ 1 mm) Filler plug 1.6 mm male 1.6 2.00 min. 3.00 Max. 0.93 to 1.91 8501 9641 Part number : 8500 479 CL (for un-used contact cavities) For other platings, consult FCI. 8 CLIPPER Dimensions Square flange receptacle Shell sizes 1 2 3 4 A 42.4 42.4 42.4 42.4 B 21.0 24.5 29.0 40.5 C 18.0 18.0 18.0 18.0 D 4.0 4.0 4.0 4.0 E 20.5 24.0 28.5 40.0 F 29.7 31.3 36.0 47.9 min. 21.1 24.3 28.3 36.2 Max. 23.3 24.9 29.7 40.0 3.2 3.2 3.8 3.8 Dim. (mm) G H 9 Plug Shell sizes Tailles Dim. de (mm) boitier 1 2 3 4 A 20.20 20.20 20.20 20.20 B 29.10 32.50 37.10 48.80 C 20.50 24.00 28.50 40.00 D 38.60 39.60 39.60 39.60 CLIPPER Mated and unmated connectors with backshells dimensions LD A Shell 1 2 3 LDA LVA 51 58.2 53.2 59.2 LDB LVB 46 53 LDC LVC Dim. Cotes (mm) ADAPTOR B BACKNUT C J LV 4 (PG 29) (PG 36) 53.2 59.2 55.2 61.2 55.2 61.2 47 53 47 53 - 47 53 68 75.5 72.5 78.5 77 83 86.5 91.5 - LDD LVD 86.5 94 89 95 92 98 94 100 108 113.5 LDF LVF 80 87 83 89 85 91 95 101 102 108 LDG LVG 84 91 88 94 96 102 109 115 - R Max. 57 59.5 73 91 - STRAIGHT CABLE CLAMP K L D STRAIGHT BACKSHELL FOR CONDUIT SYSTEM N F cable acceptance * Shell SEALING GLAND BACKSHELL WITH ANTI-DECOUPLING SYSTEM 1 2 (PG 29) (mm) (PG 36) J 6/14 6/16 8/21 10/28 Conduit L Pmaflex 17 17 23 29 36 K Max. 16 16 21,5 27,5 36 R G 4 3 Dim. Cotes Q N 6/12 10/14 13/18 18/25 22/32 Q 6/12 10/14 13/18 18/25 ELBOW BACKSHELL WITH SEALING GLAND - * For other needs, consult FCI. 10 CLIPPER Panel cut-out Panel mounting 1 2 3 4 H 21.5 25 31 41 J 21.4 24.6 28.6 36.5 G 3.2 3.2 3.8 3.8 O J H 4 holes OG Shell Tailles sizes de Dim. boitiers (mm) J Interchangeability with MIL-C-5015 CLIPPER MIL-C-5015 Shell 1 Shell 14 Shell 2 Shell 16 Shell 3 Shell 20 Shell 4 Shell 28 Crimping tools * Machined contacts ( 1 mm - 1.6 mm) 8465 Stamped and formed contacts ( 1 mm - 1.6 mm) 8365 with locator 8365-02 * Other manual or semi-automatical crimping tool available, consult FCI. See wiring instructions. 11 Y16SCM-CL3 CLIPPER General technical informations Degree of protection in accordance with CEI 529, DIN 40050, NF EN 60529 First index Second index Protection against accidental or inadvertent contact. Prot. against ingress of foreign bodies. Index Test 0 IP0 IP1 Protection against ingress of water 0 No protection 2 IP x 0 No protection Ball O 50 mm Third index Protection against mechanical strength 1 Protection against diagonal drop water drips (up to < of 15 of vertical) 0 No protection Troisieme chiffre Test Impact strength : 0,225 J Protection against vertical drop water drips. 1 1 250 g 15 cm Protection against contact with any large area by hand, protect. against large solid foreign bodies with O > 50 mm. IP2 Ball O 12.5 mm Test finger IP xx 1 Impact strength : 0,5 J IP x 1 2 3 Protection against diagonal drop water drips (up to < of 60 out of vertical) IP x 2 4 15 Protection against splash water from all directions 3 Protection against contact with the fingers, prot. against solid foreign bodies with O 12,5 mm IP3 250 g 20 cm Steel wire O 2,5 mm IP xx 3 3 Impact strength : 2 J IP x 3 Protection against tools wires or similar objects with O > 2,5 mm, prot. against small foreign solid bodies with O > 2,5 mm IP4 Steel wire O 1 mm IP x 4 500 g 5 5 Protection against water (out of a nozzle) from all directions 40 cm 4 IP xx 5 Impact strength : 6 J Protection against tools wires or similar objects with O > 1 mm, prot. against small foreign solid bodies with O > 1 mm IP5 IP6 Full protection against accid. or inadv. contact. Prot. against interior injurious dust deposits. IP x 5 1,5 kg 6 7 Proof against temporary flooding 40 cm Talc 5 IP xx 7 Impact strength : 20 J IP x 6 7 Protection against 8 5 kg Water tight water plunging 6 Proof against temporary water plunging 9 40 cm W Proof against water pressure Total protection against accid. or inadv. contact. Protection against of dust. EXAMPLE : IP x 7 IP xx 9 IP66-5 means: - Total protection against dust - Proof against temporary flooding - Proof against impact strength of 2 Joule 12